background image

 

 

flowserve.com

 

14 Freq

Q: My DCS use
A:

 A DCS outpu

regulates the ac
applied directly 
and the Logix 3
damaged.  The 
between 10 VD
4-20 mA range.

 
 
Q: I accidentally
3200MD.  How d
A:

 The typical fa

Your loop curre
board will receiv
3200MD, use a
reading is a sho
Board must be 
terminal and ne
the resistance. 
 
 

Q: What is the 
A:

 The Logix 32

When measurin
varies slightly w
(9.8 to 10.0 VDC
V with HART ac
active device.  T
referred to as th
 

Effective Resis

 

For example: 

at 20 mA: Effec
 
The Logix 3200
 

NOTE: 

You can

Logix 3200 and 
 
 

Q: How do I kn
A:

 If the current

affect both 

Valv

positioner comm
when using a cu
example) and n
that current sou
filter are listed b
with 

ValveSight 

communications
but fails on the o
 
Handheld 4-20 

 Altek 

Mode

 Rochester 

 Unomat 

UP

 
 
Q: I set the MP
A:

 Assume that

command signa
command until 
open or fully clo
order to provide

quently As

es 24 VDC, can 

ut current card do
ctual current outp

across the termi

200MD Field Te

current source v

C to 30 VDC as 

 

y placed a voltag

do I know if I dam

ailure in an over-

nt will be mainta

ve no power.  Wi

n ohmmeter to m

ort (close to zero 

replaced.  Make 

gative lead is on

input resistanc

200MD does not 

ng the voltage ac

when the current 

C nominal withou

ctive).  This is be

The resistance a

he effective resis

stance = (Termin

tive resistance =

MD has a specif

nnot measure ac

get the effective

now if I need a V

t source is interfe

veSight

 and the H

municates to 

Valv

urrent source (a 

ot the DCS, it ind

urce.  Some 4-20

below.  If one of t

t

or the HART 37

s are established

original source, a

mA calibrators w

el 334 

Instrument Syst

PS-II 

PC at 5 %.  How 

t the present com

al is decreased, t

it reaches 5 %.  A

osed, depending 
e full actuator sat

sked Ques

I run a Logix 32

oes run from 24 

put.  However, if 

nals, nothing wo

rmination Board 

voltage supply ca

long as the curre

ge supply across
maged somethin

-current situation

ined but the Log

ith power remove

measure across t

ohms), the Cust

sure the positive

n the ‘-’ terminal w

ce of the Logix 3

have a simple re

cross the Logix 32

is changed from 

ut HART commu

ecause the Logix 

t a given current
tance. 

nal Voltage)/Curr

= 9.9 VDC/0.02 A

fication of 495 

 

ross the termina

e resistance. 

VHF HART filter?

ering with commu

HART 375 handh

veSight

 or the HA

4-20 mA current

dicates a filter is 

 mA calibrators t

these is available

5 handheld agai

d while using one

a filter is needed

which do not requ

ems (RIS) CL-40

will the position

mmand signal is a

the positioner wil

At 5 %, the spoo

on the air action

turation and tight

Use

stions 

200MD? 

VDC but the car

the 24 VDC wer

ould limit the curr

could be 

an be anywhere 

ent is limited in th

s the Logix 

ng? 

n is a short circuit

ix 3200MD contr

ed from the Logix

he terminals.  If t

tomer Interface 

e lead is on the ‘+

when measuring 

3200MD?

 

esistive input.  

200MD, it only 

4 mA to 20 mA 

nications.  Add 0

3200MD is an 

 is commonly 

rent Equation

A = 495 

 

@ 20 mA. 

ls of an unpower

unication, it will 

held.  If the 

ART 375 handhe

 calibrator, for 

necessary with 

that work without

e, try to connect 

n.  If 

e of these source

uire a filter: 

002 

ner operate? 

at 50 %.  If the 

l follow the 

ol will be driven fu

 of the valve, in 

t shutoff. 

er instructions 

re 
rent 

he 

t.  

rol 

the 

+’ 

0.3 

n 3 

red 

eld 

t a 

es 

ully 

 
 
The pos
signal.  A
saturate
hysteres
position 
3200MD
 
 

Q: I hav
A:

 Is a lo

than the
active.  W
blink a G
GGGY.
 
 

Q: Will s
position
A:

 No. 

 
 
Q: What
(3200MD
A:

 All mo

algorithm
diagnost
pressure
Pro diag
continuo
analysis
the 

Valv

many ke
 
 

Q: Can 
Advanc
A:

 Yes.

software
performe
 
 

Q: Can 
a 3220M
A:

 This d

allow fie
the certif
sensor b
Flowserv
the desir
does not
update t
version (
turn the 
allowing
IOM for 
pressure
certifying
Quality D

 
 

– Digital Positi

sitioner will maint

As the command

ed until the comm

sis value added b

will follow the co

D LEDs will blink 

ve MPC set to 3 

ower soft stop en

e lower PMC setp

When the lower 

GYGY code.  Wh

soft stops preve

n? 

t is the differen

D), Advanced (3

odels use the pr

m to enhance va

tics performs cal

e, diagnostic sign

gnostics adds full

ous on-line frictio

s.  Pro diagnostic

veSight

 DTM.  Pa

ey parameters ar

I upgrade from 

ced to Pro diagn

 Upgrading can 

e.  After upgradin

ed using the 

Valv

I add pressure s

MD with Pro diag

depends on the 

eld upgrades whic

fying agency allo

board assembly c

ve technician ca
red MD version (

t allow physical u

the positioner sof

(Advanced or Pr

3200IQ into a 32

 it to work with th
instruction on re

e sensors.  For a

g agencies rules

Department 

ioner 3200MD 

tain full saturation

d increases, the p

mand reaches 6 %

by the positioner

ommand signal.  

GGGY. 

% but the valve

nabled?  The low

point in order for 

soft stop is reach

hen MPC is activ

ent the valve fro

ce between mo

3210MD) and Pr

ressure sensors i

lve stability.  The

lculations such a

natures and data

l diagnostic capa

on, pneumatic lea

cs support compr

artial stroke tests

re also available 

a Standard to A

nostics? 

be accomplished

ng, pressure and

veSight

 DTM or 

sensors to my 3

gnostics? 

certifying agency

ch change the ph

ows physical upg

can be purchase

n update the pos

(Advanced or Pro
upgrades, a Flow

ftware from the I

ro) by updating th

200MD (with Sta
he 

ValveSight

 DT

emoving the plug 

any questions reg

s please contact t

 LGENIM0059

n below 5 % com
positioner will re

% (there is a 1 %

r).  At this point, t

While in MPC, t

e will not go bel

wer soft stop mus

the lower MPC t

hed, the position

e, the positioner 

om going to its 

dels with Stand

ro (3220MD) dia

in the positioner 

e model with Adv

as detection of lo

a logging.  The m

abilities including

ak and actuation 

rehensive health 

s and long term t

with Pro diagnos

Advanced or fro

d using 

ValveSig

 friction calibratio
the HART 375 h

3200IQ and upg

y.  Some agencie

hysical configura

grades, the press

ed and installed. 

sitioner software 

o).  If the certifyi

wserve technicia

Q to the desired

he positioner sof

andard diagnostic

TM.  See the Log

plate and install

garding this upgr

the Flowserve S

9-04  09/11 

37 

mmand 

main 

the stem 

he Logix 

ow 10 %.

 

st be less 

to become 

ner will 

will blink 

fail 

dard 

gnostics? 

control 

vanced 

ss of 

model with 

ratio 

 views in 

rends of 

stics. 

om 

ght

 DTM 

ons can be 

andheld. 

grade it to 

es do not 

ation.  If 

sure 

 A 

from IQ to 

ng agency 
n can still 

 MD 

ftware, to 

cs) 

gix 3200IQ 
ling the 

rade or the 

pringville 

Summary of Contents for Logix 3200MD

Page 1: ...Digital P Position ner 3200 0MD US SER IN NSTRU M UCTIO Installa Opera Maintena ONS ation ation ance...

Page 2: ...11 11 12 12 12 12 13 13 13 13 13 15 15 15 15 15 16 16 are 16 8 Main 8 1 8 2 8 3 8 4 8 5 8 6 8 7 8 8 8 9 9 Optio 9 1 9 2 9 3 10 Req 10 1 10 2 10 3 10 4 10 5 10 6 10 7 10 8 10 9 10 1 10 1 10 1 10 1 10...

Page 3: ...uct essential in ord directly or property damag sist in unpackin quired on Valtek 000 is the term specific number x 3200 indicates e Logix 3200M akdown of spec ance personnel installing n the valve ll...

Page 4: ...nning Window B total memory MB available hard maximum possib PCMCIA and US on with some DC er instructions A e s ns r or y ws d ble SB CS Table II Operatin Transpo Tempera Operatin Note Th a dew p tem...

Page 5: ...r In Use C 80 C C 80 C a manner as to ean only with a d certifications do n sitioner must be c llation standards ntrinsic Safety er instructions Explosio Class I DIP Cla Class I T5 Tam T6 Tam Type 4X...

Page 6: ...ic air er instructions n RT d e nal e d as n ar In Linea to the c m rangeab enabled output c curve defined addition Minimu The act any cha called t The Log algorith control again to measur Comma devia...

Page 7: ...disable he Control e Stem Positio desired positio that balances in the actuator ed spool positio er instructions f a y s ng he ect er f 0 d n on on Assume The pos percent become Control 50 position se...

Page 8: ...loc nd tighten dow er instructions d d o re the ck rd ck n 3 Alig the 4 Scre mou app 5 Slip the mou the 6 Inse 7 Pos clam arm Lea 8 Slid stro stro 9 Cen follo 10 Alig clam Digital Positio gn the brack...

Page 9: ...lid ada thro was light be t 3 Atta the NOT the 4 Usin univ sta 5 Usin atta bolts 6 Rota slot nee the app prop Digital Positi sten the spline ng two 6 x 1 2 in de the take off a apter shaft Ins ough th...

Page 10: ...explanation o ion 7 Startup ee to four s to move Th calibration een LED will bli in control mode er instructions bing e e old of e ink e Cont a RG exce posit back NOT adjus 9 Tight screw NOT recal W...

Page 11: ...maximu air filter air is a p NOTE 7 0 01 particle and oil c Air to o tubing during c the actu Output must re signal calibrat position mode Linear For a li position actuato tubed t close a Rotary For...

Page 12: ...rical ead sizes 1 2 in ut are not interc ads are stampe opening Forcin mage equipmen hazardous loca ttings must mat nstallation If t dapters or cont and Input W field terminatio olarity protecte ermin...

Page 13: ...quen 2200 H commu restricti limited lower c In addit also aff Digital Positi tage 12 5 VDC re this system w ner The Logix 3 sistance equiva Cable Req gix 3200MD di unication proto mposed on the ncies...

Page 14: ...s of a quick n setting along ators with no fixe so a switch bloc e for basic on options The e positioner gain atus or alarm user interface er instructions 2 k ed e s t s ed ck ere n Figure 8 7 2 Befo...

Page 15: ...0 10 une witch controls w r use preset tun On enables a omatically dete ed on the curre tch setting and ing the last QU aning the settin nging the selec re is a small bla e slot is NOT in ure 10 Adjus...

Page 16: ...ghts fla lights re calibrat of the v extreme calibrat perform attempt that afte calibrat If the Q will initi valve p the use automa needed softwar When p sequen indicate position is appro buttons valv...

Page 17: ...spond ke sure the valv AL button while bles including The positione Tag names an and valve e restored may result in th figured properl may stroke and d command y left in digital in process by while br...

Page 18: ...er instructions Recom ration shutoff et limit r all ers this also gh MPC If tight s correct MPC va See DT disable ort If local enabled See DT signal analog A manu back to configur progres briefly p d...

Page 19: ...pply pressur board if actuato This ind s a It is to pring Increas spring Health cates fects g and inner ezo I P this onse Check limits corrosio Replac water f Position e Low fric seals in Valve H at t...

Page 20: ...ealth circuit bad If the un operate the not re a stuck Check f cleared position the inte valve fo replace ternal ction of caused wer Error m comple wiring a are fou s the ition an a Review alarm indic...

Page 21: ...screws and figure 13 remove the spo of the connecti ol he main cover and Repa Assembly y moves the sp sure across its e from the regu ng connects the Wires from th ffect sensor an assembly Replacement...

Page 22: ...Older models c Logix 320000M d barbed fittin ube coming from Use moving the three barbed fitting a re 14 barbed fitting link the driver embly e back into the y stick out the This will allow tangling o...

Page 23: ...ee the main PCB nit is equipped main PCB he housing ator base Ver g and filter rema e regulator bas ew regulator erbore Install s from older Log ors with differen 0MD model Th top of the set to 17 4 p...

Page 24: ...ure 1 The e driver module 2 14 and 25 and ols are required a safe condition the unit oving the screw ards until the ta o remove the O ring from this rom the driver ed Use extrem pool valve bloc chined...

Page 25: ...alve stem accurate tracking ed against one ng also ssembly to its lim ent in the linkag to figure 15 18 he following too andling on er instructions ver ck g it ns g mit ge 8 ols 1 Mak 2 Disc 3 Rem 4 R...

Page 26: ...gently er instructions ng ss not d the s of e d re n e th t og 9 Rein if th opti 10 Inst scre and ove 11 Rei 12 Rec reco stro 8 8 The pre that me actuato algorith Advanc pressur with Pro diagnos press...

Page 27: ...ee retainin e threaded bos ewdriver Do n positioner Us or to perform a onnection poin ookups to the and the analog ng a HART 375 software such a d efer to figures 6 ow The andling a safe condition er...

Page 28: ...ts pla 232 CO an inter erratic a a reduc recharg the prob Flowse part num When u the HAR anywhe are not connec Logix 3 Digital Positio 20 Spool Cove ool valve cham through the spo D positioners a nsta...

Page 29: ...12 5 to 40 position and ration is performed nicator or Sight including all s of power An h loss of power nsically safe eparate barrier Flowserve Board rd refer to ned below Th andling required er ins...

Page 30: ...ommand se time may be o F temperatu al response tim ue to linkage p se time may be in al response tim ue to a comple dden command er the respons roke length sta size supply pre ner air flow cap g to a...

Page 31: ...oftwar instruct of Flow required cover o 10 9 The foll configu the des of HAR Handhe ValveS Cali Cali stat low com clos leas Set ana Gua takin exam the Set not disa Adju des Adju It is unin una 10 10...

Page 32: ...ted function fro ests or the pro liability calculat s for which the applied The a as frequently as ain required sa ction be specifically e e results of the documentation system Positi rted to Flowser...

Page 33: ...flowserve com Figure 24 Exp ploded Drawing g Use er instructions Digital Positiioner 3200MD LGENIM0059 9 04 09 11 33...

Page 34: ...ate Standard sor to Housing 2 to 30 psig Inclu e to Housing 4 h Captive O ring to Housing Sea over rface Cover rface Board 3 oard rface Board Use al nly Only udes 2 O rings g l er instructions Item No...

Page 35: ...1 1 4 999 000 1 1 1 1 1 ng Kits eel Stan 164 164 kit number 2 spud al Stan 135 135 135 135 135 135 135 ssories end of sh olume tanks link er instructions ity ly Item No Kit 7 So 3 15 20 22 26 35 37 4...

Page 36: ...re use 13 3 Use pre the follo Table X Bracke Bolt O Example pinion x Digital Positio XI Logix O E M d Model c Tr ax R SN ard 37 64 ue AT series ax SNA series N series R series s RPC series G series c...

Page 37: ...onnect n If e of these source uire a filter 002 ner operate at 50 If the l follow the ol will be driven fu of the valve in t shutoff er instructions d re rent he t rol x the 0 3 n 3 red eld t a es ull...

Page 38: ...lar Multi Explosion Proof tainless Steel Sh 16 Stainless Ste Double Acting y Single Acting Vented Double y Vented Single perature 40 F to rass internals ps S internals psi b rass internals ps S intern...

Page 39: ...aximum 924 mA pe d Check cab Refer to Se Verify lapto Must use H Use the HA Switch to a Command with a han refer to Se quick start Check blin calibration Re tube th Remount p Perform Q Verify setti Ve...

Page 40: ...Flo service conditions A pecific data and warn sponsibility for the pr ucts The purchaser ncluded with the prod ction with the specific terature are believed d certified or as a gua ued as a warranty...

Reviews: