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flowserve.com

 

16 Trou

Failure 

No LED is blink

Erratic commun

Unit does not r
analog comma

Valve position 
not what is exp

Position is drive
open or closed
not respond to 

Sticking or hun
operation of the
positioner 

 

*MPC = Minimu

 
 
 
 
 
 

ubleshooti

Pr

king 

Cu
or 
Inc
Vo

nications 

Cu

Ma

HA
re
Int
Cu

espond to 

nds 

Un

Er

reading is 

pected 

Po
St
St
Tig
Cu

en fully 

 and will 

command 

St
Inn

W

Ac
El

Co

nting 

Co

Co

Pa

Co

um position cutof

ing 

robable Cause 

urrent source bel

3.7 mA with AO

correct wiring po

oltage of current 

urrent source ban

aximum cable len

ART modem con

ceiving enough p

terference with I.

urrent Source str

nit is in digital co

rror occurred dur

ositioner tubing b
tem position sens
troke not calibrat

ght shutoff (MPC

ustomer characte

troke not calibrat

ner-loop hall sen

rong air action e

ctuator tubing ba

ectro-pneumatic 

ontrol parameter 

ontamination of t

ontrol tuning para

acking friction hig

orroded or dirty s

ff 

Use

low 3.6 mA witho

 card 

olarity 

source is not hig

ndwidth not limite

ngth or cable impe

nnected to PC RS

power 

.S. barrier 

ripping (filtering) 

mmand mode 

ring calibration 

backwards 

sor mounting is o

ed 

C) * is active 

erization or soft s

ed 

nsor not connecte

ntered in softwa

ckward 

converter malfu

inner-loop offse

the driver module

ameters not corr

gh 

spool valve 

er instructions 

out AO card  

gh enough 

ed to 25 Hz 

edance exceeded

S-232 port not 

HART signal 

off 180° 

stops active 

ed 

re 

nctioning 

t is too high/low

ect 

– Digital Positi

Corrective

Verify curr
with AO ca
Check wiri
Verify that 
Maximum 
924 mA pe

Check cab
Refer to Se

Verify lapto

Must use H
Use the HA
Switch to a
Command
with a han
refer to Se
quick start
Check blin
calibration
Re-tube th
Remount p
Perform Q
Verify setti
Verify cust
Check DIP
Verify hard
Check ATO
settings.  R
Verify ATO
Replace e
Adjust inne
resumes 
Check air s
specificatio
contamina
Adjust gain
Enable the
and recalib
control wit
and recalib
Disassemb

ioner 3200MD 

e Action 

rent source is out

ard or 3.7 mA wit

ing for correct po

current source c

allowable curren

er second 

le conduction size

ection 6.4, 

Cable R

op battery is not 

HART-compatibl

ART filter (VHF) 

analog command

d Source Reset fr

dheld communic

ection 7.9, 

Comm

t guide for detaile

nk codes on posit

 error.  Recalibra

he actuator 

position sensor 

QUICK-CAL 

ings using PC or

tomer characteriz

P switch settings 

dware connection

O (Air-to-open) a

Recalibrate 

O/ATC actuator t

lectro-pneumatic

er-loop offset and

supply for prope

ons ISA-7.0.01.  

ation 

n settings using 

e stability DIP sw

brate.  If problem

h handheld com

brate 

ble and clean sp

 LGENIM0059

tputting at least 3

th AO card 

olarity 

can supply at lea

nt source rate of 

e, length and capa

Requirements

 

low 

e I.S. barrier 

available from F

d mode by doing

rom the local inte

cator or 

ValveSig

mand Source Res

ed instructions).

tioner and correc

ate 

r handheld softw

zation and soft s

and calibrate va

ns 

and ATC (Air-to-c

ubing 

c converter 

d see if proper c

r filtering and me

Check the spoo

local gain switch

witch on the local 

m persists, enable

municator or 

Val

ool valve 

9-04  09/11 

39 

3.6 mA 

ast 10 V 

change is 

acitance.  

Flowserve 

 a 

erface or 

ght

 (please 

set

, or the 

ct 

are 

stops 

alve stroke 

close) 

ontrol 

eeting ISA 

l valve for 

interface 

e pressure 

lveSight

 

Summary of Contents for Logix 3200MD

Page 1: ...Digital P Position ner 3200 0MD US SER IN NSTRU M UCTIO Installa Opera Maintena ONS ation ation ance...

Page 2: ...11 11 12 12 12 12 13 13 13 13 13 15 15 15 15 15 16 16 are 16 8 Main 8 1 8 2 8 3 8 4 8 5 8 6 8 7 8 8 8 9 9 Optio 9 1 9 2 9 3 10 Req 10 1 10 2 10 3 10 4 10 5 10 6 10 7 10 8 10 9 10 1 10 1 10 1 10 1 10...

Page 3: ...uct essential in ord directly or property damag sist in unpackin quired on Valtek 000 is the term specific number x 3200 indicates e Logix 3200M akdown of spec ance personnel installing n the valve ll...

Page 4: ...nning Window B total memory MB available hard maximum possib PCMCIA and US on with some DC er instructions A e s ns r or y ws d ble SB CS Table II Operatin Transpo Tempera Operatin Note Th a dew p tem...

Page 5: ...r In Use C 80 C C 80 C a manner as to ean only with a d certifications do n sitioner must be c llation standards ntrinsic Safety er instructions Explosio Class I DIP Cla Class I T5 Tam T6 Tam Type 4X...

Page 6: ...ic air er instructions n RT d e nal e d as n ar In Linea to the c m rangeab enabled output c curve defined addition Minimu The act any cha called t The Log algorith control again to measur Comma devia...

Page 7: ...disable he Control e Stem Positio desired positio that balances in the actuator ed spool positio er instructions f a y s ng he ect er f 0 d n on on Assume The pos percent become Control 50 position se...

Page 8: ...loc nd tighten dow er instructions d d o re the ck rd ck n 3 Alig the 4 Scre mou app 5 Slip the mou the 6 Inse 7 Pos clam arm Lea 8 Slid stro stro 9 Cen follo 10 Alig clam Digital Positio gn the brack...

Page 9: ...lid ada thro was light be t 3 Atta the NOT the 4 Usin univ sta 5 Usin atta bolts 6 Rota slot nee the app prop Digital Positi sten the spline ng two 6 x 1 2 in de the take off a apter shaft Ins ough th...

Page 10: ...explanation o ion 7 Startup ee to four s to move Th calibration een LED will bli in control mode er instructions bing e e old of e ink e Cont a RG exce posit back NOT adjus 9 Tight screw NOT recal W...

Page 11: ...maximu air filter air is a p NOTE 7 0 01 particle and oil c Air to o tubing during c the actu Output must re signal calibrat position mode Linear For a li position actuato tubed t close a Rotary For...

Page 12: ...rical ead sizes 1 2 in ut are not interc ads are stampe opening Forcin mage equipmen hazardous loca ttings must mat nstallation If t dapters or cont and Input W field terminatio olarity protecte ermin...

Page 13: ...quen 2200 H commu restricti limited lower c In addit also aff Digital Positi tage 12 5 VDC re this system w ner The Logix 3 sistance equiva Cable Req gix 3200MD di unication proto mposed on the ncies...

Page 14: ...s of a quick n setting along ators with no fixe so a switch bloc e for basic on options The e positioner gain atus or alarm user interface er instructions 2 k ed e s t s ed ck ere n Figure 8 7 2 Befo...

Page 15: ...0 10 une witch controls w r use preset tun On enables a omatically dete ed on the curre tch setting and ing the last QU aning the settin nging the selec re is a small bla e slot is NOT in ure 10 Adjus...

Page 16: ...ghts fla lights re calibrat of the v extreme calibrat perform attempt that afte calibrat If the Q will initi valve p the use automa needed softwar When p sequen indicate position is appro buttons valv...

Page 17: ...spond ke sure the valv AL button while bles including The positione Tag names an and valve e restored may result in th figured properl may stroke and d command y left in digital in process by while br...

Page 18: ...er instructions Recom ration shutoff et limit r all ers this also gh MPC If tight s correct MPC va See DT disable ort If local enabled See DT signal analog A manu back to configur progres briefly p d...

Page 19: ...pply pressur board if actuato This ind s a It is to pring Increas spring Health cates fects g and inner ezo I P this onse Check limits corrosio Replac water f Position e Low fric seals in Valve H at t...

Page 20: ...ealth circuit bad If the un operate the not re a stuck Check f cleared position the inte valve fo replace ternal ction of caused wer Error m comple wiring a are fou s the ition an a Review alarm indic...

Page 21: ...screws and figure 13 remove the spo of the connecti ol he main cover and Repa Assembly y moves the sp sure across its e from the regu ng connects the Wires from th ffect sensor an assembly Replacement...

Page 22: ...Older models c Logix 320000M d barbed fittin ube coming from Use moving the three barbed fitting a re 14 barbed fitting link the driver embly e back into the y stick out the This will allow tangling o...

Page 23: ...ee the main PCB nit is equipped main PCB he housing ator base Ver g and filter rema e regulator bas ew regulator erbore Install s from older Log ors with differen 0MD model Th top of the set to 17 4 p...

Page 24: ...ure 1 The e driver module 2 14 and 25 and ols are required a safe condition the unit oving the screw ards until the ta o remove the O ring from this rom the driver ed Use extrem pool valve bloc chined...

Page 25: ...alve stem accurate tracking ed against one ng also ssembly to its lim ent in the linkag to figure 15 18 he following too andling on er instructions ver ck g it ns g mit ge 8 ols 1 Mak 2 Disc 3 Rem 4 R...

Page 26: ...gently er instructions ng ss not d the s of e d re n e th t og 9 Rein if th opti 10 Inst scre and ove 11 Rei 12 Rec reco stro 8 8 The pre that me actuato algorith Advanc pressur with Pro diagnos press...

Page 27: ...ee retainin e threaded bos ewdriver Do n positioner Us or to perform a onnection poin ookups to the and the analog ng a HART 375 software such a d efer to figures 6 ow The andling a safe condition er...

Page 28: ...ts pla 232 CO an inter erratic a a reduc recharg the prob Flowse part num When u the HAR anywhe are not connec Logix 3 Digital Positio 20 Spool Cove ool valve cham through the spo D positioners a nsta...

Page 29: ...12 5 to 40 position and ration is performed nicator or Sight including all s of power An h loss of power nsically safe eparate barrier Flowserve Board rd refer to ned below Th andling required er ins...

Page 30: ...ommand se time may be o F temperatu al response tim ue to linkage p se time may be in al response tim ue to a comple dden command er the respons roke length sta size supply pre ner air flow cap g to a...

Page 31: ...oftwar instruct of Flow required cover o 10 9 The foll configu the des of HAR Handhe ValveS Cali Cali stat low com clos leas Set ana Gua takin exam the Set not disa Adju des Adju It is unin una 10 10...

Page 32: ...ted function fro ests or the pro liability calculat s for which the applied The a as frequently as ain required sa ction be specifically e e results of the documentation system Positi rted to Flowser...

Page 33: ...flowserve com Figure 24 Exp ploded Drawing g Use er instructions Digital Positiioner 3200MD LGENIM0059 9 04 09 11 33...

Page 34: ...ate Standard sor to Housing 2 to 30 psig Inclu e to Housing 4 h Captive O ring to Housing Sea over rface Cover rface Board 3 oard rface Board Use al nly Only udes 2 O rings g l er instructions Item No...

Page 35: ...1 1 4 999 000 1 1 1 1 1 ng Kits eel Stan 164 164 kit number 2 spud al Stan 135 135 135 135 135 135 135 ssories end of sh olume tanks link er instructions ity ly Item No Kit 7 So 3 15 20 22 26 35 37 4...

Page 36: ...re use 13 3 Use pre the follo Table X Bracke Bolt O Example pinion x Digital Positio XI Logix O E M d Model c Tr ax R SN ard 37 64 ue AT series ax SNA series N series R series s RPC series G series c...

Page 37: ...onnect n If e of these source uire a filter 002 ner operate at 50 If the l follow the ol will be driven fu of the valve in t shutoff er instructions d re rent he t rol x the 0 3 n 3 red eld t a es ull...

Page 38: ...lar Multi Explosion Proof tainless Steel Sh 16 Stainless Ste Double Acting y Single Acting Vented Double y Vented Single perature 40 F to rass internals ps S internals psi b rass internals ps S intern...

Page 39: ...aximum 924 mA pe d Check cab Refer to Se Verify lapto Must use H Use the HA Switch to a Command with a han refer to Se quick start Check blin calibration Re tube th Remount p Perform Q Verify setti Ve...

Page 40: ...Flo service conditions A pecific data and warn sponsibility for the pr ucts The purchaser ncluded with the prod ction with the specific terature are believed d certified or as a gua ued as a warranty...

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