Flowserve WIK Series, User Instructions

Page 1: ...aintenance Radially Split Multistage Barrel Pump Cartridge PCN BO2662 5 09 E Original Instructions Type WIK Size Serial No Customer Customer Order No Equipment Item No These instructions must be read prior to installing operating using and maintaining this equipment ...

Page 2: ... tools 15 3 3 13 Interference fit 15 3 4 Performance and operating limits 15 4 INSTALLATION 15 4 1 Location 15 4 2 Part assemblies 16 4 2 1 Leveling Tools and equipment 16 4 2 2 One baseplate for entire train of units 16 4 2 3 Baseplates in train 17 4 3 Foundation 17 4 3 1 Level the baseplate 17 4 4 Grouting 17 4 4 1 Grouting with cement and sand 17 4 4 2 Grouting with epoxy 18 4 5 Initial alignme...

Page 3: ...on and repair 54 6 8 1 Cleaning 54 6 8 2 Inspection and repair 54 6 9 Pump Assembly 59 6 9 1 Internal Assembly 59 6 9 2 Casing Cover 62 6 9 3 Rotor Alignment 63 6 9 4 Mechanical Seal 65 6 9 5 Bearing Assembly 65 6 9 6 Main Lube Oil Pump Installation 66 6 9 7 Cartridge Assembly Install 67 6 9 8 Coupling Installation 67 6 9 9 Final Assembly Tasks 68 7 FAULTS CAUSES AND REMEDIES 69 8 PARTS LIST AND D...

Page 4: ...ery and where applicable Low Voltage Equipment Electromagnetic Compatibility EMC Pressure Equipment Directive PED and Equipment for Potentially Explosive Atmospheres ATEX Where applicable the Directives and any additional Approvals cover important safety aspects relating to machinery and equipment and the satisfactory provision of technical documents and safety Instructions Where applicable this d...

Page 5: ...used in safety instructions to remind not to rub non metallic surfaces with a dry cloth ensure cloth is damp It is used where non compliance in the hazardous area would cause the risk of an explosion This sign is not a safety symbol but indicates an important instruction in the assembly process 1 6 2 Personnel qualification and training All personnel involved in the operation installation inspecti...

Page 6: ...ons Guards must not be removed while the pump is operational THERMAL SHOCK Rapid changes in the temperature of the liquid within the pump can cause thermal shock which can result in damage or breakage of components and should be avoided HOT and COLD PARTS If hot or freezing components or auxiliary heating supplies can present a danger to operators and persons entering the immediate area action mus...

Page 7: ...aterial and construction variant check which is lower T6 85 C 185 F Consult Flowserve T5 100 C 212 F Consult Flowserve T4 135 C 275 F 115 C 239 F T3 200 C 392 F 180 C 356 F T2 300 C 572 F 275 C 527 F T1 450 C 842 F 400 C 752 F The responsibility for compliance with the specified maximum liquid temperature is with the plant operator Temperature classification Tx is used when the liquid temperature ...

Page 8: ...zing must be avoided by draining or protecting the pump and ancillary systems Where there is the potential hazard of a loss of a seal barrier fluid or external flush the fluid must be monitored If leakage of liquid to atmosphere can result in a hazard the installation of a liquid detection device is recommended 1 6 4 7 Maintenance to avoid the hazard CORRECT MAINTENANCE IS REQUIRED TO AVOID POTENT...

Page 9: ...sponds with that advised and always quote this number in correspondence as well as when ordering spare parts or further accessories Flowserve ships the pump mounted on its baseplate and soleplates which is secured to a skid formed of heavy timbers and when greater protection is necessary provides a shipping enclosure as well If Flowserve provides the driver and the auxiliary equipment they are shi...

Page 10: ...ate or attach clevises to lifting lugs at each end of baseplate whichever is applicable 2 Attach cables to 75 mm 3 in bars or clevises in lugs at the four cardinal points 3 Attach hoist to apparatus take up slack in cables and check to see that cables do not cut into pump driver or attached equipment If it appears that cable will cut into an item stop hoist and protect item with wood blocks if pos...

Page 11: ...ermediate cover 1460 near center of assembly The weight of the suction spacer casing normally causes the inboard half of assembly to be heavier than outboard half If there is not enough space between intermediate cover 1460 and bottom of box for cable see Cartridge Assembly Lifting Points Figure 2 3 Figure 2 3 Cartridge Assembly Lifting Points a Place another cable around balance drum 6230 and att...

Page 12: ...ight that are not more than 600 mm 24 in apart and no further than 425 mm 17 in from shaft end b Or in vertical position which is within 10 degrees of the perpendicular to the horizon 2 4 Storage This section provides storage data for pumps and parts manufactured by Flowserve Storage data for drivers and other auxiliary equipment may be found in section 10 of this manual 2 4 1 Pump preservative st...

Page 13: ...the shaft coupling and the internal surfaces of the pump c Inspect accessible shaft seal parts for cleanliness and moisture 2 4 1 5 Long term outdoor storage The precautions for long term outdoor storage are the same as for long term indoor storage with the following additional precautions taken at the site Some mechanical seals may contain materials which can be damaged by oil in which case the s...

Page 14: ...he particulars of his equipment see section 8 and section 10 3 1 Configurations The cylindrical or barrel like casing 1100 of your barrel pump is centerline mounted The casing houses a unitized internal assembly comprised of a rotor essentially a shaft 2100 with equally spaced impellers 2200 and a balance drum 6230 and stationary inner casings intermediate cover 1460 around each radial impeller a ...

Page 15: ... are equipped with a pressurized lube oil system For detailed description see section 10 3 3 9 Seal piping For a description of seal piping see PIPING drawings in section 10 3 3 10 Baseplates The pump is factory mounted on a baseplate and its driver if furnished by Flowserve is mounted on a baseplate or soleplate see Outline drawing in section 8 3 3 11 Drivers For a description of drivers furnishe...

Page 16: ...ir mounting pads These pads must be vacant while both leveling and grouting the baseplate Among the illustrations that highlight the instructions there is the baseplate top view figure which shows the pump mounted and two sets of mounting pads A B and C D vacant a typical example of a baseplate that is ready for leveling Of course your baseplate see Outline drawing in section 8 could include an ad...

Page 17: ... the bolt diameter in length should ring each bolt After the concrete is poured the pipe sleeves are held firmly in place but the bolts may be bent to conform to the holes in the baseplate For detailed illustration of this installation see Figure 4 2 6 A pump unit to be anchored to steel work or similar structure should bear directly on support beams or walls and be supported so as to prevent dist...

Page 18: ...and rod grout until entire space between top of foundation and top of grout holes is full and absolutely free of air pockets 8 Allow grout to cure until it can support a working pump without cracking or breaking up then a Remove cloth from around foundation bolts back off leveling screws until completely free of baseplate or soleplates and tighten hold down nuts on foundation bolts or b Leave leve...

Page 19: ... installation 2 After connecting the plant s piping to the pump 3 After the first run with the pump still hot from several hours of operation with incoming liquid at its normal temperature and before the pump goes on line for an extended period 4 After the first slight increase in vibration appears following a long period in service or after a sudden increase in vibration 4 5 3 Reasons for field a...

Page 20: ...oundation bolts prevent precise alignment relocate them to ensure that the centerline of every baseplate will match the common centerline also before making a final check of the centerlines for exact match the baseplate should be almost level 6 Using optical alignment equipment align centerline of every baseplate within 0 38 mm 0 015 in of a common centerline 7 Level each baseplate using optical a...

Page 21: ...CTION AND SECURELY FIXED IN POSITION Figure 4 6 Dial Indicator Setup for Alignment k Rotate both shafts 180 to the 3 o clock position and record indicator reading l Repeat steps j and k to verify accuracy m Remove bracket from movable unit coupling hub and attach to fixed unit coupling hub n Repeat steps g through I with readings taken on movable unit o Check your readings misalignment of connecta...

Page 22: ...nside of the pipe be thoroughly cleaned 2 That as the line is erected a swab fitting the entire cross section of the pipe be pulled through each section to ensure the removal of scale or other foreign material 3 That before bolting or welding piping to the pump the complete piping is checked to ensure a That the piping slopes in the correct direction b That no high spots or pockets are present in ...

Page 23: ...d before reinstallation of the internal assembly thus preventing welding beads pipe scale and other foreign material from collecting in the casing 4 Draining and thoroughly cleaning the casing by flushing with water 5 The reinstallations of the internal assembly only when the casing is thoroughly clean 4 6 1 3 Auxiliary piping When Flowserve supplies auxiliary piping it is normally fitted to the p...

Page 24: ...s It is important to be aware of the EUROPEAN DIRECTIVE on electromagnetic compatibility when wiring up and installing equipment on site Attention must be paid to ensure that the techniques used during wiring installation do not increase electromagnetic emissions or decrease the electromagnetic immunity of the equipment wiring or any connected devices If in any doubt contact Flowserve for advice T...

Page 25: ...encil marks the distance or total lateral movement should be at least the minimum given in the vendor documentation in Section 10 or the Outline section 8 4 Set end space by pushing shaft back in toward sleeve bearing 3 mm 0 13 in See Figure 4 9 Motor Shaft Running Space above At this setting there will be adequate end space between thrust collars and bearing faces For example if total lateral mov...

Page 26: ...th pump shaft proceed as follows 1 Verify that the requirements of the following paragraphs in this subsection have been satisfied a Alignment Preconditions b Installing Coupling c Setting Driver Shaft End space d Tapping Driver Mount Pads 2 Attach lifting equipment to driver and set it on its mount pads 3 Check hubs for run out or possible bent shaft conditions and correct if necessary before pro...

Page 27: ...et the bracket s to the horizontal 9 o clock position Set indicator s at 0 Bar sag is not applicable in the horizontal plane 14 Rotate both shafts 180 degrees to the 3 o clock position and record indicator reading s 15 Repeat steps 13 and 14 to verify accuracy 16 Measure the distance between dial reading points and between dial reading point on fixed unit hub or shaft and each hold down bolt on mo...

Page 28: ...ing with hot alignment Steps 24 and 26 apply only if your coupling is the gear type 24 Install flat strap across hub of driver half coupling by bolting to flange in two places Unless hub is strapped down it will vibrate when the motor is started in step 25 25 Briefly operate driver in accordance with manufacturer s instructions and observe rotation of shaft its rotation must correspond to the dire...

Page 29: ...g of parts The following paragraphs are given in the sequence recommended for start up 5 1 1 Readying and servicing driver Before operating the driver gear or any other auxiliary equipment perform the operational readiness and servicing checks that are recommended in their manufacturer s operating and maintenance instructions see Section 10 or your plant s data file for information 5 1 2 Readying ...

Page 30: ...and filter c Close all lube oil instrument panel test valves and all drain valves on the low level switch reservoir heat exchanger and filter 7 Start auxiliary or spare lube oil pump and operate it until the system is filled with lube oil and all air is expelled from the system 8 Close vent valves in the filter and heat exchanger 9 Shut down auxiliary or spare lube oil pump and check level of lube...

Page 31: ...at lube oil flow is maintained to the bearings and turning gear speed is not exceeded The recommended warm up rate is 28 to 42 C 50 to 75 F per hour 5 Start circulation in warm up circuit and monitor flow temperature and pressure see your plant s data file and Outline drawing in section 8 6 Verify that all valves in minimum flow and pressure reducing sleeve leak off lines when installed see your p...

Page 32: ... This can happen to new factory installed piping that has been thoroughly cleaned as well as piping on a pump that has been in service for some time Therefore to prevent bearing damage from such matter it is foresighted to clean and flush the lube oil system following field work on the piping of any pump where the work performed involved storage installation or fabrication Flowserve recommends the...

Page 33: ...e that piping is disconnected from reservoir bearing housings cooler and filter then tap piping until all slag and scale loosens 2 Using a clean swab soaked in a petroleum base solvent such as kerosene or naphtha swab inside of each piping section then follow up with a clean dry swab Verify that piping is free of foreign material 3 Connect piping at all points 4 Operate pump see section 5 7 and 5 ...

Page 34: ...ing driver A sudden drop in discharge pressure usually means a failure in the system supplying liquid to the pump and vaporization of liquid inside the pump Once the pump is shut down and rotation stops it may be restarted after the vapor is cleared by opening the vent line If normal discharge pressure is established immediately on restart the pump is clear of vapor and normal operation may be con...

Page 35: ...eed increaser gear when installed are as required by the manufacturer see driver and speed increaser gear manufacturer s data in section 10 7 Check lube oil inlet temperature indicator of pump bearings and driver and outlet temperature indicator of heat exchanger readings should be approximately same Because heat that is generated by a bearing is constant a change in ambient temperature may requir...

Page 36: ...haul and renewal and or replacement of the pump wear components 5 8 2 Operating at reduced capacity The centrifugal pump may be operated below rated capacity providing that flow remains above minimum But you should remember that throttling the discharge reduces both capacity and efficiency of the pump Because of the drop in efficiency a greater portion of the horsepower input goes into heating the...

Page 37: ...u plant s data file are open then close discharge valve or place discharge valve in bypass 2 Cut power to driver recommended procedure for turbine unit is to stop turbine by tripping emergency overspeed trip 3 See that suction valve remains open 4 After rotation stops reopen the discharge valve and verify if check valve is tightly closed by watching for reverse rotation 5 Leave following valves in...

Page 38: ...mp serving to reduce pressure on the outboard shaft seal as well as the balance drum It also serves to transfer leakage past the drum to the suction system 5 10 3 Minimum flow Another phenomenon of the multi stage pump is for the temperature of the liquid to rise progressively as it is pushed through the pump If flow is reduced below the minimum required then overheating and flashing may occur cau...

Page 39: ...re relative to suction pressure or increase in power consumption of an operating pump 2 Vibration and unusual noisy operation 3 Change of pressure in pressure reducing sleeve line 4 Drop in lube oil pressure downstream of filter 5 Rise in lube oil temperature at lube oil cooler outlet radial bearing outlet or thrust bearing outlet 6 Rising differential pressure across lube oil filter 7 Increased s...

Page 40: ...ir 6 1 4 3 1 Reservoir Removal When necessary to remove the baseplate mounted reservoir 1 Disconnect all piping from reservoir 2 Unscrew cap screws that hold reservoir to baseplate 3 Remove reservoir from baseplate 6 1 4 3 2 Reservoir Cleaning Clean reservoir with petroleum base solvent such as kerosene or naphtha or steam clean Any residue from chemicals in the steam must be removed to prevent co...

Page 41: ...s are fully coated with a petroleum based rust preventative 2 Each assembly is secured in a wood box that is lined with plastic to form a vapor barrier envelope 3 A 1 kg 2 lb bag of desiccant is placed near the center of the assembly 4 The assembly is supported under its outside diameter on wood cradles placed inside the plastic lining The Internal assembly or rotor should never be supported or li...

Page 42: ...in 1 in 25 m m Dia 0 9 to 1 2 m 36 to 48 in 0 9 to 1 2 m 3 4 in 19 m m Dia Figure 6 1 Roll and Heel Bars 6 Pyrometer 7 Vertical assembly apparatus which consists of a A base assembly which consists of a base with a tube that is bushed with a soft metal bushing to hold the coupling end of the shaft and adjustable legs to support the suction spacer and stacked covers b A bring with a soft metal bush...

Page 43: ...d contact areas and nut facings There are many suitable lubricants available on the market today i e Fel Pro N 5000 Never Seize that can be selected provide the necessary low friction for installation and adequate anti seize properties for high temperature applications 3 Determine which end of the pump is fixed to its foundation with an alignment dowel and which end has an expansion dowel which al...

Page 44: ... collector which will prevent release of the fluid into the surrounding area Do not breathe toxic vapors Failure to do so can result in equipment damage personnel injury or death 6 7 1 General instructions 6 7 1 1 Items and details excluded from instructions Since removal installation and tightening procedures for common hardware such as bolts nuts keys and connectors are apparent to the journeyma...

Page 45: ...te with just the pump the shaft or the internal assembly refer to section 2 3 6 7 1 7 Installation schedules For assurance that the rotor will be in its running position after installation of the internal assembly the lower half of a bearing housing a bearing or a seal Flowserve recommends the installation or assembly of major parts according to the schedules shown in Figures 6 5 below particularl...

Page 46: ...MOVED 2A INSPECT CLEAN AND REPAIR BEARING PARTS 3A NEW REPLACEMENT BEARING CENTER ROTOR AND DOWEL HOUSING IF REQUIRED 4A INSPECT CLEAN AND REPLACE MECHANICAL SEAL PARTS 6 MECHANICAL SEAL INSTALL INBOARD MECHANICAL SEAL 7 INSTALL OUTBOARD MECHANICAL SEAL 8 INSTALL LOWER BEARING HOUSING HALVES 9 INSPECT BEARING PARTS FOR CLEANLINESS 3B INSTALL INBOARD BEARING 10 INSTALL OUTBOARD BEARING 11 WRAP UP I...

Page 47: ... applicable and 5 removing key from shaft 6 7 3 Removing cartridge assembly To remove the cartridge assembly from the casing 1100 proceed as follows 1 Remove and tag all piping wiring instruments or other items which may interfere with removal of the cartridge assembly 2 To secure the cartridge assembly install the tension flange in place of the pump half coupling on the shaft and secure it with t...

Page 48: ...ll the cartridge assembly in the alignment tool Figure 6 7 for transport as follows a Insert the coupling end of the cartridge assembly into the alignment tool b When the nylon strap binds place wooden blocks under casing cover 1221 to support the assembly Remove the hoist from the nylon lifting strap and attach it to an eyebolt in the head and tension the cable to support the weight of the cartri...

Page 49: ...ate to sleeve retainers with the shaft sleeve If they are left unengaged the seal springs will expand and the shaft sleeve will move inboard to where the seal plate would prevent access to the sleeve necessitating the removal of pieces rather than the intact seal unit 2 If cartridge type mechanical seals are furnished lock seal plates and shaft sleeves together See seal manufacturer s instructions...

Page 50: ...ove sensor disc 2900 and key 14 Slide deflector 2540 or Inproseal rotors and stators off of the shaft 2100 with their O rings If the stationary oil baffles or oil seal rings are solid rings then slide them off of the shaft with their O rings 6 7 6 Mechanical seal 6 7 6 1 Removing seal unit Remove the seal unit in accordance with the seal manufacturer s installation and assembly drawing in the back...

Page 51: ...al disassembly ensure that the weight of the discharge spacer casing 1140 intermediate covers 1460 or suction spacer casing 1130 will be supported during removal with lifting gear if necessary and that the shaft 2100 is protected with heat resistant gasket material or equivalent to prevent damage to the shaft 2100 due to dropped components Application of excessive heat can cause part distortion an...

Page 52: ...bly apparatus See the assembly drawing in the back of this manual to determine the method used to secure the balance drum 6230 3 Remove balance drum split ring retainer screw 6570 5 split ring retainer ring 2530 2 and split ring 2531 2 if applicable 4 Heat and remove balance drum 6230 using the procedure outlined in section 6 7 8 1 above If necessary slide the drum toward the coupling end of shaft...

Page 53: ...ay slightly lift the shaft 2100 to take the weight of the rotor off of an impeller bushing 1610 or wearing ring 1500 making it easier to slide the impeller 2200 off of its impeller key 6700 4 Do not lift the shaft enough to apply force to the cover or spacer as this may bend the shaft 6 At the discharge stage proceed as follows a Heat and remove the discharge impeller 2200 using the procedure outl...

Page 54: ...emoved must be replaced 3 All replacement parts must be obtained from the original equipment manufacturer to ensure proper tolerances and fit It is unlikely that a field shop can machine the contour of a part to the close tolerance that is required to assure that the part and in turn the assembly will meet its design function 6 8 2 2 Main lube oil pump To perform any maintenance on the lube oil pu...

Page 55: ...bsolutely smooth surfaces and a straight shaft are required see section 6 8 2 7 3 below 2 All internal castings intermediate covers impellers etc for erosion and other damage such as nicks gouges and cracks must be corrected before final assembly 3 Dowels for distortion cracks burrs and proper fit dowel holes for damage and elliptic shape 4 Abutting faces and running surfaces of impeller hubs and ...

Page 56: ...ller numbering under section 6 7 8 2 and the fit of the pressure reducing balance drum 6230 bore around the shaft must be correct or vibration is apt to occur Proceed as follows 1 Verify shaft straightness see section 6 8 2 7 3 above A three point micrometer is the preferred instrument for measuring bore a stick micrometer is its alternate When measuring with the three point micrometer measure clo...

Page 57: ...ce that the design features of the impeller 2200 are retained and that pump operation will not be impaired by the renewing process there are conditions to meet 1 The original diameter of skirt or hub must never be decreased by more than maximum decrease given in section 10 3 2 The impeller 2200 bore must be true see checking fit of impeller and balancing drum with shaft section 6 8 2 7 4 above and...

Page 58: ...ied in section 10 3 10 Verify trueness of wearing ring to part fit as outlined in step 7 above 11 See that there is no damage to the wearing surface 6 8 2 7 8 Replacing Bushings These instructions apply to the replacement of bushings 1610 in intermediate covers 1460 or volutes Unless the impeller 2200 hub wearing surface has been or is to be ground down see renewing impeller wearing surface sectio...

Page 59: ...4 Determine that impeller 2200 has cooled to ambient temperature by feeling with hand then heat wearing ring as described in step 2 until ring will slip into place on skirt 5 If the replacement wearing ring 2300 has not been furnished with finish stock left on the running surface then verify trueness of wearing ring to impeller fit as outlined below or by an equivalent technique a Set impeller 220...

Page 60: ...that is to be installed Use lifting gear when moving any part that weighs more than 22 kg 50 Ib to prevent personnel injury and part damage due to dropping Always ensure that hot parts are handled with soft cables or hands protected by heat resistant gloves to prevent personnel injury 3 When a part has been heated to its installation temperature then install lifting gear on the part if required an...

Page 61: ...stall the discharge spacer casing 1140 using the procedure outlined in interference fit part installation section 6 9 1 1 above Install the assembly rail 9363 in slots in covers b Install split ring 2531 1 if installed and impeller key s 6700 4 ensuring that ends of split ring 2531 1 match evenly c Install the impeller 2200 on the impeller key s 6700 4 and against the split ring 2531 1 or shaft sh...

Page 62: ...ing cover 1221 and bore of the casing 1100 Hence you must take care to pull the casing cover 1221 straight out of the casing 1100 after breaking it loose with jack screws conversely the casing cover 1221 must be pushed straight into the casing 1100 6 9 2 1 Assembling Casing Cover Proceed with the assembly of the casing cover 1221 as follows For guidance in tack welding replacement parts contact yo...

Page 63: ...thrust collar e Install inner retaining plate if applicable thrust collar spacer sleeve 2460 and thrust collar key 6700 6 if installed Heat thrust collar 3610 to the part installation heat specified in section 10 3 Operating Specification and slide onto shaft f Install thrust collar lock washer 6541 and lock nut 3712 2 on shaft tighten nut but do not bend down ear of lock washer g Install thrust b...

Page 64: ...ial indicator to read on face of thrust collar 3610 Hold shaft against thrust bearings and rotate shaft 2100 See section 10 3 for limit If runout is greater than limit check for burrs and dirt on parting surfaces of shaft shoulder and thrust collar 3610 b Set up dial indicator to read outside diameter of thrust collar 3610 See section 10 3 for limit 5 Disassemble inner parts of thrust bearing a Re...

Page 65: ...tive O rings 4610 1 2 If the sensor disc 2900 is located inboard of the thrust bearing install sensor disc 3 Install brackets bearing housings 3200 3230 bolting and dowels Ensure that stationary oil baffles and oil seal rings are correctly aligned with the bearing housing 4 Oil all part surfaces before installing 5 Raise shaft slightly and roll bottom halves of sleeve bearing 3020 into bearing hou...

Page 66: ...ing housing Install cover with stationary oil baffle or Inproseal stator if installed and evenly tighten cap screws 6 9 6 Main Lube Oil Pump Installation These instructions provide for installation of a lubricating oil lube oil pump that is flange mounted to the outboard bearing housing end cover 3266 for direct and axial coupling of its shaft with the pump shaft If your pump is not equipped with ...

Page 67: ...roll off of the track ensure a Assembly skid is aligned and leveled with bore of casing 1100 b Flange of assembly skid presses solidly against the baseplate c Feet press against a solid surface across their entire area d Assembly skid is bolted tightly against baseplate making track completely immobile 3 Lubricate top of track so that cartridge assembly will slide easily 4 Install a new head gaske...

Page 68: ... up when assembled Some straight half couplings are secured in position with shaft nuts as well as keys 3 Installing key 6700 1 on driver or pump shaft and sliding cold sleeve and O ring followed by heated hub or heated solid half coupling if so equipped onto shaft until half coupling is positioned as shown by the outline drawing in the back of this manual Lubrication of the coupling see section 1...

Page 69: ... nearest Flowserve Sales Office When venting or draining pumps which contain toxic flammable and or high temperature fluids ensure that the vented or drained fluid is piped to a safe collector which will prevent release of the fluid into the surrounding area Failure to do so can result in equipment damage personnel injury or death FAULT SYMPTOM Pump overheats and seizes Bearings have short life Pu...

Page 70: ...es Remedy or CONSULT FLOWSERVE Total head of system lower than pump design head Specific gravity of liquid different from design Check and CONSULT FLOWSERVE Viscosity of liquid differs from that for which designed Operation at very low capacity Measure value and check minimum permitted Remedy or CONSULT FLOWSERVE Operation at high capacity Measure value and check maximum permitted Remedy or CONSUL...

Page 71: ...r operating conditions CONSULT FLOWSERVE Shaft running off center because of worn bearings or misalignment Check misalignment and correct if necessary If alignment satisfactory check bearings for excessive wear Impeller out of balance resulting in vibration Check and CONSULT FLOWSERVE Abrasive solids in liquid pumped Internal misalignment of parts preventing seal ring and seat from mating properly...

Page 72: ...S POSSIBLE REMEDIES Improper installation of bearings damage during assembly incorrect assembly wrong type of bearing etc Check method of assembly possible damage or state of cleanliness during assembly and type of bearing used Remedy or CONSULT FLOWSERVE if necessary Damaged bearings due to contamination Check contamination source and replace damaged bearings C MOTOR ELECTRICAL PROBLEMS Wrong dir...

Page 73: ...ANT DOCUMENTATION AND MANUALS 10 1 Supplementary user instruction manuals Supplementary instruction determined from the contract requirements for inclusion into User Instructions such as for a driver instrumentation controller sub driver seals sealant system mounting component etc are included under this section If further copies of these are required they should be obtained from the purchaser for...

Page 74: ...ut maximum TIR Bare shaft in V blocks 03 001 Rotor 05 002 Wear rings and bushings 05 002 Thrust collar face 013 0005 Thrust collar outer diameter 140 0055 Running Clearances diametrical Min Max Min Max Journal bearing to shaft see Table 10 1 this section Oil baffle see Table 10 1 this section Suction Impeller drive end 25 00 010 000 Suction Impeller non drive end 00 00 0 0 Radial Impeller drive en...

Page 75: ... Pressure Feed Alarm and Trip Set point Temperatures See above and included instrument documents in the back of this manual Lube Oil Specifications High grade turbine type mineral oil viscosity ISO VG 32 Rust oxidation and foam inhibited No free acid chlorine or sulfur No more than a trace of free alkali Must be compatible with all parts lubricated by the same system Table 10 1 Clearances for Slee...

Page 76: ...ocator System found at www flowserve com FLOWSERVE REGIONAL SALES OFFICES USA and Canada Flowserve Corporation Pump 5215 North O Conner Blvd Suite 2300 Irving TX 75039 5421 USA Telephone 1 972 443 6500 Fax 1 972 443 6800 Europe Middle East Africa Worthing S P A Flowserve Corporation Via Rossini 90 92 20033 Desio Milan Italy Telephone 39 0362 6121 Fax 39 0362 303396 Latin America and Caribbean Flow...