Fluke Endurance E1MH, User Manual

Page 1: ... Users Manual PN 4979660 Jan 2019 Rev 1 2 2019 Fluke Process Instruments All rights reserved Printed in Germany Specifications subject to change without notice All product names are trademarks of their respective companies www com information itm com 1 800 561 8187 ...

Page 2: ...RPOSE OR USE THE MANUFACTURER SHALL NOT BE LIABLE FOR ANY SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES WHETHER IN CONTRACT TORT OR OTHERWISE Software Warranty The manufacturer does not warrant that the software described herein will function properly in every hardware and software environment This software may not work in combination with modified or emulated versions of Windows operating environme...

Page 3: ... and requirements The device complies with the requirements of the European Directives EC Directive 2014 30 EU EMC EC Directive 2011 65 EU RoHS II Electromagnetic Compatibility Applies to use in Korea only Class A Equipment Industrial Broadcasting Communication Equipment This product meets requirements for industrial Class A electromagnetic wave equipment and the seller or user should take notice ...

Page 4: ...ment 2 Color Mode 17 4 7 Viewing Angles 18 5 Installation 18 5 1 Mounting the Sensor 18 5 2 Aiming and Focusing 18 5 3 Electrical Installation 20 5 3 1 M16 12 Pin DIN Connector Signal Assignment 20 5 3 2 M12 4 Socket LAN Ethernet Connector 20 5 3 3 Accessory Cables and Terminal Block 21 5 3 4 Power Supply 23 5 3 5 Computer Interfacing via RS485 link 23 5 3 6 Addressing the Endurance sensor in a RS...

Page 5: ...4 8 8 Ethernet IP Communication Option 2 56 8 8 1 Description 56 8 8 2 Configuration 56 8 8 3 Parameter Setting 59 9 Accessories 63 9 1 Electrical Accessories 63 9 1 1 High Temp Multi conductor Cable E 2CCBxx 64 9 1 2 Low Temp Multi conductor Cable E 2CLTCBxx 65 9 1 3 High Temp Ethernet Cable E ETHCBxx 66 9 1 4 Low Temp Ethernet Cable E ETHLTCBxx 66 9 1 5 Terminal Block Accessory E TB 67 9 1 6 Ter...

Page 6: ...end cap for use in high temperature applic E PFEC 82 10 Programming Guide 83 10 1 Remote versus Manual Considerations 83 10 2 Command Structure 83 10 3 Transfer Modes 84 10 3 1 Poll Mode 84 10 3 2 Burst Mode 84 10 4 Command List 85 10 5 Command Examples 88 11 Maintenance 89 11 1 Troubleshooting Minor Problems 89 11 2 Fail Safe Operation 89 11 2 1 Fail Safe Error Codes displayed or transmitted via ...

Page 7: ...0 Table 5 Electrical Accessories 63 Table 6 Accessories 74 Table 7 Command List 85 Table 8 Assignment of Error Codes 87 Table 9 Command Examples 88 Table 10 Troubleshooting 89 Table 11 Fail safe Error Codes 90 Table 12 Current Output Values in accordance to an Error 90 Table 13 Typical Emissivity Values Metals 93 Table 14 Typical Emissivity Values Non Metals 94 www com information itm com 1 800 56...

Page 8: ...29 Figure 22 The CONFIGURATION MENU with sensor type related variations 31 Figure 23 The UNIT SETUP MENU with sensor type related variations 33 Figure 24 The static fixed INTERFACE MENU 36 Figure 25 The static fixed ANALOG MENU 38 Figure 26 Averaging 39 Figure 27 Peak Hold reset by Peak Hold Time expiration 40 Figure 28 Peak Hold reset by external Trigger signal 40 Figure 29 Perpendicular Signal D...

Page 9: ...o attach sighting tubes E PA 75 Figure 63 Mounting nut E MN 76 Figure 64 Drawing and Photo of Fixed Bracket E FB 76 Figure 65 Adjustable bracket E AB 77 Figure 66 Swivel bracket E SB 77 Figure 67 Right angle mirror for targets at right angles to sensor axis E RA 78 Figure 68 Adapter kit to use Endurance sensors in Modline5 WJA E M5WJAK 78 Figure 69 Endurance universal adapter accessory E UAA 79 Fi...

Page 10: ... and functionality of the instrument Instrument Disposal Disposal of old instruments should be handled according to professional and environmental regulations as electronic waste Operating Instructions The following symbols are used to highlight essential safety information in the operation instructions Helpful information regarding the optimal use of the instrument Warnings concerning operation t...

Page 11: ...al shock Helpful information regarding the optimal use of the instrument Earth ground Protective ground Fuse Normally open NO relay Normally closed NC relay Switch or relay contact DC power supply Conforms to European Union directive Disposal of old instruments should be handled according to professional and environmental regulations as electronic waste www com information itm com 1 800 561 8187 ...

Page 12: ...ctral range of 1 6 µm for different temperature ranges E3ML E3MH Monochrome 1 Color 1 C sensor in spectral range of 2 4 µm for different temperature ranges E1RL E1RH Ratio 2 Color 2 C sensor in spectral range of 1 0 µm nominal for different temperature ranges E2RL Ratio 2 Color 2 Color sensor in spectral range of 1 6 µm nominal for different temperature ranges Monochrome 1 Color mode types for sta...

Page 13: ...or Ethernet communication protocol stack and installed M12 fieldbus connector built in HTTP Server ASCII MJPEG Video 720p Web Temperature Range L H Pyrometer Type M monochrome R ratio Infrared sensor wavelength 1 2 3 1µm 1 6µm 2 4µm Unique Endurance Identifier LED target pointing through the lens and visible through the lens Laser target pointing through the lens and visible through the lens Fixed...

Page 14: ...n the atmosphere between the sensor and target Measurements are made through items or areas that reduce emitted energy such as grills screens small openings or channels Measurements are made through a viewing window that has unpredictable and changing infrared transmission due to accumulating dirt and or moisture on the window surface The sensor itself is subject to dirt and or moisture accumulati...

Page 15: ...r please contact our sales representative or technical support department 2 1 4 Slope 2 Color ratio measurements The slope is the quotient of the emissivities based on the narrow and the wide spectral range first and second wavelength The factory default preset slope is 1 000 For information on determining an unknown slope and for sample slopes refer to the appendix of this manual The slope is the...

Page 16: ... axes Warm up Period 15 minutes Weight Endurance sensor Air Water cooled housing Mounting nut Fixed mounting bracket 1220g 2 69 lbs 1760g 3 88 lbs 62g 0 14 lbs 264g 0 58 lbs Sensor Head Housing Material Stainless Steel Mat No 1 4305 Mat Name X8CrNiS18 9 Control Panel User Interface Upper Display green 7 segment 4 digits LED type to display the measured object temperature or error codes Lower Displ...

Page 17: ...Via a controlled current from an external device you are able to set correct Set current from ext device and read the current via defined serial command IN Set emissivity 1 Color or 2 Color mode Set slope 2 Color devices only Set background temperature for background compensation Digital Output Relay Alarm Output Galvanically isolated digital output of a potential free solid state relay contact Th...

Page 18: ...The following formula demonstrates the output current Ic calculation regarding the given measurement span upper temperature TU lower temperature TL Given example values Upper meas Temp Tu 2000 C Lower meas Temp TL 1000 C Choosen output current range 4 20mA ICL 4mA at TL ICU 20mA at TU Actual meas Temp Tmeas 1578 C Ic Icl Icu Icl Tu Tl Tmeas Tl 4mA 20mA 4mA 2000 C 1000 C 1578 C 1000 C 13 248mA RS48...

Page 19: ...mmunication interface Full duplex 100 Mbit 100Base TX IEEE 802 3u Power over Ethernet PoE capability referred to PoE standard IEEE 802 3af mode A 10 100 Mbit mixed DC data TCP IP UDP HTTP Webserver MJPEG Video Additional communication options protocol stacks orderable o orderable option 1 o orderable option 2 Power Supply 20 to 48 VDC allowed max 12W Power over Ethernet IEEE 802 3af RJ45 PoE Injec...

Page 20: ... F E2MM 350 C 662 F E2MH E3ML 100 C 212 F E3ML 100 C 212 F E3MH 100 C 212 F E3MH 100 C 212 F E1RL no attenuation E1RH no attenuation E2RL no attenuation 0 3 Tmeas 1 C 2 0 Tmeas 2 C 0 3 Tmeas 1 C 2 0 Tmeas 2 C 0 3 Tmeas 2 C 0 3 Tmeas 2 C 1 Tmeas 2 C 0 3 Tmeas 1 C 0 3 Tmeas 1 C 1 Tmeas 2 C 0 3 Tmeas 1 C 1 Tmeas 2 C 0 5 Tmeas 2 C 0 5 Tmeas 2 C 0 5 Tmeas 2 C Repeatability E1ML 450 C 842 F E1ML 450 C 8...

Page 21: ... 1 150 Signal Processing Averaging Peak hold or Valley hold Averaging Range 0 1 to 299 9 s 300 s Peak Hold Range 0 1 to 299 9 s 300 s Valley Hold Range 0 1 to 299 9 s 300 s Noise Equivalent Temperature NET 1 C peak to peak target emissivity of 1 00 unobscured target 3 C peak to peak for all specified attenuation conditions 3 4 Optical Specifications Optical Specifications Optical Resolution D S E1...

Page 22: ... target completely fills the measurement spot The target spot size for a properly focused target with the given distance to the target can be determined by using the following formula Divide the distance D in the picture below by the D S specification to get the target spot size Example for an E1ML device D S 160 1 under different focus options F0 190 300mm The measurement spot diameter varies fro...

Page 23: ...14 3 5 Dimensions The pictures below illustrate the dimensions of a pure Endurance integrated sensor head device Figure 3 Dimensions of the Endurance Sensor without Air Water Cooled Housing www com information itm com 1 800 561 8187 ...

Page 24: ... In ambient conditions above 60 65 C 140 149 F an optional air water cooled housing is available to extend the operating range to 120 C 250 F with air cooling or 175 C 350 F with water cooling When using the water cooled housing it is strongly recommended to also use the air purge collar to avoid condensation on the lens In ambient conditions up to 315 C 600 F the ThermoJacket accessory should be ...

Page 25: ... Distance to Object The optimal distance to the measuring object depends on the optical lens focus F0 F1 F2 of the sensor head and the needed measurement spot size Please see section 3 4 Optical Specifications for detailed information regarding the focus options The Endurance sensor placement may vary to suit specific applications The following sections demonstrate the sensor placement under vario...

Page 26: ...uced more than 95 including emissivity and obscuration of the target the sensor accuracy also degrades Figure 5 Sensor Placement in 2 Color Mode Sighting hole smaller than the sensor s field of view Emitted energy Dirty lens or dirty sighting window Emitted energy Smoke steam dust gas in atmosphere Emitted energy Target smaller than field of view and or moves or vibrates in and out of field of vie...

Page 27: ... supplier furnished mounting accessories see section 9 Accessories page 63 If you are installing the sensor in a ThermoJacket accessory you should use the appropriate mounting device In such case please refer to the ThermoJacket manual for further details There is no specific focusing tool accessory for the Endurance sensor available The Endurance sensor needs to be manually focused before the ins...

Page 28: ...3 Turn the lens holder clockwise or counter clockwise until the target is in focus You can tell the lens is focused correctly by moving your eye from side to side while looking through the eyepiece The target should not move with respect to the reticle If it does keep adjusting the focus until no apparent motion is observed 4 Check again to be sure the target is still centered and secure the mount...

Page 29: ...onnector refer to the following illustration and table for the wiring layout Figure 8 M16 12 Pin connector upper the corresponding cable socket lower the cable wire coding table right 5 3 2 M12 4 Socket LAN Ethernet Connector The LAN Ethernet connector on Endurance Series side is a M12 4 socket connector type D coded suited for industrial Ethernet with IP67 protection rate and a screw retention fe...

Page 30: ...he sensors housing is grounded before use 5 3 3 1 M16 12 Conductor shielded cable The 12 conductor shielded connecting cable is used to wire all the fundamental inputs and outputs like RS485 interface trigger input relay contact current loop input current loop output and 24V power supply wires to the Endurance Series sensor The cable is equipped with an IP67 rated M16 12 socket DIN connector at on...

Page 31: ...d cable The 4 conductor shielded connecting cable is used to link the Endurance Series device to a LAN Ethernet device A standardized cable equipped with a M12 4 pin connector type D coded suited for industrial Ethernet with IP67 protection rate and a screw retention feature on one side and a RJ45 connector type on the counter side is used Via the 4 conductor cable the Endurance Series device can ...

Page 32: ...85 Interface Converter allows you to connect your Endurance sensor to computers by using an USB interface With auto configuration the converter is able to automatically configure RS485 signals without external switch setting The converter is equipped with 3000 VDC of isolation and internal surge protection to protect the host computer and the converter against high voltage spikes as well as ground...

Page 33: ...user interface or alternatively via a standard terminal program operating system dependent Once all the units are addressed wire up the units in the 2 wire multidrop manner whereas all A signals as well all B signals have to be connected to common lines The common A signals have to be routed to the TX and the common B signals to TX terminal at the selected USB RS485 converter 5 3 6 Addressing the ...

Page 34: ...d one status LED and several setting controlling buttons as shown in Figure 15 The panel is primarily for setting up the instrument prior to nonstop operation A screwable end cap with a sealed glass window protects the user interface during nonstop operation You are able to configure sensor settings via the control panel or remotely via a computer or a programmable logic controller The sensor has ...

Page 35: ...m as default The menu sub menu and entry selection will be done by specific buttons described herein afterwards 6 1 3 The LASER LED CAMERA Indicator LED red Figure 18 Upper LASER LED CAMERA Activation LED red Indicates the activation switched on state of the integrated LASER LED or CAMERA 6 1 4 The Status Indicator LED green Figure 19 Lower Status Indicator LED green Shows a steady green after war...

Page 36: ...igate Up Button enables you to walk through the list of integrated entries per submenu increases marked numerical values or toggles the specific entry 6 1 5 4 The Navigate Down Button The Navigate Down Button enables you to walk through the list of integrated entries per submenu decreases marked numerical values or toggles the specific entry 6 2 The control panel menu structure and their associate...

Page 37: ...Endurance Series Users Manual 28 Figure 20 Overview about the menu structure with five 5 sub menus www com information itm com 1 800 561 8187 ...

Page 38: ...sor type related variations The INFORMATION MENU consists of nine 9 selectable subentries which are not user modifiable and are just for information purpose Only the top subentry content varies in dependence of the Endurance sensor type or the configured measurement display mode for E1R E2R ratio devices www com information itm com 1 800 561 8187 ...

Page 39: ... internal device temperature in C or F e g 39 8 C 3 Subentry ATTENUATION The subentry is just available and visible on ratio E1R E2R devices A percentage value of the measured attenuation will be displayed e g 100 4 Subentry LOW LIMIT Displays the low limit temperature of the measurement range in C F e g 400 0 C 5 Subentry HIGH LIMIT Displays the high limit temperature of the measurement range in ...

Page 40: ...ble subentries which are user modifiable to configure the Endurance device Monochrome devices E1M E2M E3M have a reduced configuration menu with just five 5 selectable subentries There is no need to configure for monochrome devices a 2 Color mode or to preset attenuation margins Regarding the ordered pointing device sighting option LASER LED CAMERA the assigned subentry is dynamically updated www ...

Page 41: ...between 0 to 95 of attenuation 6 Subentry LASER LED CAMERA Shows the firmware identified pointing device regarding the ordered sighting option If the Endurance firmware cannot identify a pointing device then NO DEVICE FOUND will be displayed If an identified pointing device LASER LED CAMERA is present you can toggle with the keys between ON and OFF to activate or deactivate the pointing device Aft...

Page 42: ...en 16 selectable subentries which are user modifiable to setup the Endurance device for special measurement treatment Under the UNIT SETUP MENU you are able to influence the temperature measurement accuracy post processing background compensation or object surface characteristics Such specific adaptations lead to better measurement results optimized by the experienced user www com information itm ...

Page 43: ...gain multiplicator value is 1 000000 With the keys you can toggle between gain values from 0 800000 to 1 200100 7 Subentry SENSOR OFFSET The subentry SENSOR OFFSET is to correct the object temperature reading by addition of an offset value The standard offset value is 0 0 C F With the keys you can toggle between offset values from 200 0 C to 200 0 C 8 Subentry MATCH The subentry MATCH adapts the d...

Page 44: ...is the linear signal decay for a given time span The unit for decay is in K sec C sec or F sec Via the control panel just the linear signal slope decay is settable With the keys you can toggle between decay values from 0 C s to 9999 C s 13 Subentry SETPOINT The SETPOINT function is a temperature supervising alarm mechanism which can be activated A setpoint entry defines a maximum supervising value...

Page 45: ...The static fixed INTERFACE MENU The INTERFACE MENU is identical for all Endurance series types It consists of nine 9 selectable subentries which are user modifiable to setup all the integrated Endurance communication interfaces www com information itm com 1 800 561 8187 ...

Page 46: ...as to fit in the network address pool of your subnet The ENTER button selects in a consecutive way the IP address byte aaa bbb ccc ddd With the keys you can toggle the individual address byte between 0 and 255 6 Subentry ETHERNET NM The subentry ETHERNET NM is to set a fix unique network mask address to integrate the Endurance device in an existing subnet domain The assigned address has to fit in ...

Page 47: ... Endurance devices Analog Output 0 20mA 4 20mA Analog Input 0 20mA 4 20mA Order of subentry appearance 1 ANALOG OUT MODE toggles between 0 20mA 4 20mA 2 OUT Lo LIMIT toggles between 0 0 C to 9999 0 C 3 OUT Hi LIMIT toggles between 0 0 C to 9999 0 C 4 ANALOG IN MODE toggles between 0 20mA 4 20mA 5 IN Lo LIMIT toggles between 0 0 C to 9999 0 C 6 IN Hi LIMIT toggles between 0 0 C to 9999 0 C www com ...

Page 48: ...perature jumps at the input hot object the output signal reaches only 90 magnitude of the actual object temperature after the defined average time Once Averaging is set above 0 it automatically activates Note that other hold functions like Peak Hold or Valley Hold do not work concurrently 7 2 Peak Hold The output signal follows the object temperature up to the point where a new maximum is detected...

Page 49: ...activated by an external trigger input signal Trigger high The post processed peak hold value stays the same up to the following happens The external trigger input signal is pulled down Trigger GND In this case the signal reverts to the current object temperature reading and deactivates the peak hold function as long as the external trigger signal stays pulled to GND The current temperature readin...

Page 50: ...ased Multidrop Software Ethernet or RS485 programming commands or over the rear control panel Endurance user interface Figure 29 Perpendicular Signal Drop default mode 7 2 3 2 Linear signal drop decay mode The signal drop follows a linear decay function where the decay value is given in Kelvin second The linear decay value is settable via the PC based Multidrop Software an Ethernet or RS485 progra...

Page 51: ... C for hysteresis use the command XY Figure 32 Advanced Peak Hold 7 4 Valley Hold This function works similar to the peak hold function except it will search the signal for a minimum The output signal follows the object temperature until a minimum is reached The output will hold the minimum temperature value for the selected duration of the valley hold time Once the hold time is expired the valley...

Page 52: ...ero 0 0 entry as a Setpoint value deactivates the alarm functionality Alarm mode off To activate the alarm functionality set the Setpoint entry to a value between the lowest and the highest measurable target temperature Once the Setpoint is activated the relay changes state as the current temperature passes the setpoint temperature 7 7 Deadband Deadband is a zone of flexibility around the Setpoint...

Page 53: ...s or as a setpoint relay Please refer to section 11 2 Fail Safe Operation on page 89 Relay output relate to the current target temperature displayed on the green 7 segment LED display The relay output can be used to indicate an alarm state or to control external actions The relay functionality can either be set by the control panel user interface an RS485 or LAN Ethernet command in dependence of t...

Page 54: ...THERNET GATEWAY ADDR 192 168 42 1 192 168 42 1 ETHERNET PORTNUMBER 6363 6363 WEB SERVER OFF OFF ANALOG OUTPUT MODE 4 20mA 4 20mA OUT Lo LIMIT for 4 mA Low limit sensor temp e g 400 0 C Low limit sensor temp e g 400 0 C OUT Hi LIMIT for 20 mA High limit sensor temp e g 1800 0 C High limit sensor temp e g 1800 0 C ANALOG INPUT MODE 4 20mA 4 20mA IN Lo LIMIT for 4 mA Low limit sensor temp e g 400 0 C...

Page 55: ...mall bright red spot indicating the center of the area being measured Figure 35 LASER Spot Size Indication The laser is a Class II AlGaInP type laser with an output power less than 1 mW and an output wavelength of 650 nm The laser complies with FDA Radiation Performance Standards 21CFR subchapter J and meets IEC 825 Class 2 specifications To preserve laser longevity the laser automatically turns o...

Page 56: ...e dimension of the measurement area Figure 36 LED Spot Size Indication To preserve LED longevity the LED automatically turns off after approximately 10 minutes of constant use Warning Avoid exposure to LED light Eye damage can result Use extreme caution when operating Never look direct into the LED beam If LED Sighting is activated avoid looking through the Visual Sighting Port of the Control Pane...

Page 57: ...ferent resolutions and frame rates are supported VGA 640 x 480 aspect ratio 4 3 frame rate 60 fps 720p 1280 x 720 aspect ratio 16 9 frame rate 30 fps Regarding the both supported video formats for the different Endurance variants the relation of the camera field of view FOV to the measurement spot diameter depends on the Endurance variant specific aperture and is related to the vertival FOV side S...

Page 58: ...lens dry The Air Water Cooled Housing is equipped with plugs only removable with a 5 mm hex wrench Check your supplier for appropriate fittings Figure 37 Endurance Head with Air Water Cooled Housing For ambient temperatures exceeding 175 C 350 F the ThermoJacket can be used This accessory allows operation at ambient temperatures up to 315 C 600 F 8 5 1 Avoidance of Condensation If environmental co...

Page 59: ...0 50 10 50 15 59 15 59 15 59 20 68 20 68 20 68 20 68 25 77 25 77 25 77 25 77 30 86 35 95 0 32 0 32 5 41 10 50 10 50 15 59 15 59 20 68 20 68 20 68 25 77 25 77 25 77 25 77 30 86 30 86 30 86 30 86 35 95 40 104 0 32 5 41 10 50 10 50 15 59 20 68 20 68 20 68 25 77 25 77 25 77 30 86 30 86 30 86 35 95 35 95 35 95 35 95 40 104 45 113 0 32 10 50 15 59 15 59 20 68 25 77 25 77 25 77 30 86 30 86 35 95 35 95 35...

Page 60: ...arding the measurement normal under defined environmental conditions In dependence of the Endurance device operation e g smooth harsh environment a periodic re calibration needs to be taken into account to guarantee the measurement stability and accuracy The calibration is traceable to the International System of Units SI through National Metrological Institutes such as NIST Each calibration task ...

Page 61: ...s UDP Connection 1 x M12 Transfer speed of up to 100Mbit s full duplex also with autonegotiation I O update cycle time from 1 ms Configurable substitute value behavior in the event of error failure 8 7 2 I O Device Configuration The Endurance PROFINET takes over the task of the I O device in PROFINET IO Selecting the I O module for the process data exchange and defining the time pattern happens du...

Page 62: ...hold time 0 1s 1s 10 0 3000 Peak hold time 0 1s 1s 10 0 3000 Setpoint relay in C F dev range min max Deadband 1 99 Decay rate 0 9999 Relay alarm output control normally open normally closed permanently open permanently closed Laser control off on flashing trigger Panel lock locked unlocked Analog output mode Set output mode 0 20 mA 4 20 mA Bottom temperature of output Set bottom temperature of ana...

Page 63: ...rometer parameters Parameter type Meaning Format 0 Do not change anything 1 Slope REAL 2 Emissivity REAL 3 Transmissivity REAL 4 Averaging time REAL 5 Peak hold time REAL 6 Valley hold time REAL 7 Set point for the relay REAL 8 Laser control WORD If Type of parameter is set to 0 then the output data gets ignored As default it should be set to 0 zero 8 7 5 Diagnostics The diagnostics information of...

Page 64: ... detector failure 5 Narrow band detector failure 6 Energy too low 7 Attenuation for failsafe too high 8 Attenuation to activate relay too high 9 Two color temperature under range 10 Two color temperature over range 11 Wide band temperature under range 12 Wide band temperature over range 13 Narrow band temperature under range 14 Narrow band temperature over range 15 Alarm 16 Video overflow 17 Profi...

Page 65: ...a which is accessible for setup via the PLC programming software Controller Tags Furthermore Endurance Ethernet IP allows you to change a subset of sensor parameters in data exchange mode using Output data For the device diagnostics there is a special status register containing an error code which is sent a part of the device s Input data 8 8 2 Configuration The easiest way to incorporate an Ether...

Page 66: ...Options Ethernet IP Communication Option 2 57 Figure 38 Adding modules using Controller Organizer Figure 39 Selecting Endurance EDS from the Library www com information itm com 1 800 561 8187 ...

Page 67: ...e device settings are Data type SINT Input assembly instance 101 size 23 byte Output assembly instance 100 size 5 byte Configuration assembly instance 102 size 0 the size of the configuration assembly is 58 bytes however sending it empty will cause an I O failure Configuration assembly is available when using EDS file Figure 41 Selecting Generic Ethernet Module from the Library www com information...

Page 68: ...sible through Controller Tags in the Rockwell PLC programming environment Changing them in the controller tags will first have effect after downloading the program to the PLC The Rockwell programming software allows however for an easy saving of these tags so that the values can always be sent as default upon initialization The configuration data length is 58 Byte Starting byte Length Name Data ty...

Page 69: ...ameter number and the following 4 parameter value Starting byte Length Format Value 0 1 Byte BYTE Parameter number 1 4 Byte REAL UDINT Parameter value The parameter number corresponds to the following parameters Parameter number Parameter name Format 0 Does not change anything 1 Slope REAL 2 Emissivity REAL 3 Transmissivity REAL 4 Averaging time REAL 5 Peak hold time REAL 6 Valley hold time REAL 7...

Page 70: ...color wide REAL 4 Byte Get 0x03 Object temperature one color narrow REAL 4 Byte Get 0x04 Internal temperature REAL 4 Byte Get 0x05 Status DWORD 4 Byte Get 0x06 Trigger state USINT 1 Byte Get 0x07 Measured attenuation UINT 2 Byte Get target data type after conversion The data must be processed copied into especially created tags in a correct format in accordance to column Data type For example to o...

Page 71: ...nge 2 Internal temperature over range 3 Internal temperature under range 4 Wide band detector failure 5 Narrow band detector failure 6 Energy too low 7 Attenuation for failsafe too high 8 Attenuation to activate relay too high 9 Two color temperature under range 10 Two color temperature over range 11 Wide band temperature under range 12 Wide band temperature over range 13 Narrow band temperature u...

Page 72: ...de Description Electrical Accessories E 2CCBxx High temp multi conductor cable E 2CLTCBx Low Temp multi conductor cable E ETHLTCBxx Low Temp Ethernet cable E ETHCBxx High temp Ethernet cable E TB Terminal block E TBN4 Terminal block in a NEMA 4 enclosure E SYSPS Industrial power supply DIN rail mount E PS Power Supply in a NEMA 4 IP65 enclosure E POE PoE Injector E 2CCON 12 pin DIN Cable connector...

Page 73: ...ed Conductor 0 3 mm AWG 22 stranded tinned copper Isolation FEP 0 15 mm wall 0 006 in Shield none RS485 interface 2 twisted pairs black white and purple gray Conductor 0 22 mm AWG 24 stranded tinned copper Isolation FEP 0 15 mm wall 0 006 in Shield Aluminized Mylar with drain wire Outputs and Ground 6 wires green brown blue orange yellow clear Conductor 0 22 mm AWG 24 stranded tinned copper Isolat...

Page 74: ...Conductor 0 2 mm AWG 24 stranded tinned copper Isolation PE 2YI1 Shield none RS485 interface 2 twisted pairs black white and purple gray Conductor 0 2 mm AWG 24 stranded tinned copper Isolation PE 2YI1 Shield CDV 15 85 covered Outputs and Ground 6 wires green brown blue orange yellow clear Conductor 0 2 mm AWG 24 stranded tinned copper Isolation PE 2YI1 Shield none Polyurethane Isocyanate may caus...

Page 75: ...t 4 conductor cables lengths are 7 5 m 25 ft 10 m 33 ft see Table 5 Figure 49 High Temp Ethernet Cable with M12 RJ45 Connector E ETHCBxx 9 1 4 Low Temp Ethernet Cable E ETHLTCBxx Use the Low Temp 4 conductor cable E ETHLTCBxx to connect the Endurance sensor to a LAN Ethernet device It is a standardized cable equipped with a D coded M12 4 pin connector type and a RJ45 connector on the counter side ...

Page 76: ...sory E TB is for the connection of the Endurance sensor to the customer s industrial environment It lists all different conductor colors on the right hand side and oppositely the related signal names Figure 51 Terminal Block E TB with wire color assignment www com information itm com 1 800 561 8187 ...

Page 77: ...omer s industrial environment It is an IP67 NEMA protected Terminal Block with sealed cable inlets The inside the sealed case installed Terminal Block is equal to the above described E TB type Figure 52 Terminal Block in a NEMA 4 Enclosure E TBN4 Figure 53 Dimensions of Enclosure Mounting hole 4 8 0 188 Max fastener head 8 0 31 21 0 83 both ends www com information itm com 1 800 561 8187 ...

Page 78: ...er supply must be used in protected environments cabinets Technical data Protection class prepared for class II equipment IEC EN 61140 Environmental protection IP20 Operating temperature range 25 C to 55 C 13 F to 131 F AC Input 100 240 VAC 44 66 Hz DC Output 24 VDC 1 3 A Wire cross sections input output 0 08 to 2 5 mm AWG 28 to 12 1 Figure 54 24VDC 1 3 A Industrial Power Supply E SYSPS 1 Copyrigh...

Page 79: ...anges and holes provided It should be mounted in such a manner to allow the free flow of air around the unit Ambient temperatures should be kept within the range of 0 to 50 C 32 to 120 F Technical data for the power supply AC input 100 240 VAC 50 60 Hz DC output 24 VDC 1 1 A Operating temperature 20 to 60 C 4 to 140 F Humidity 20 to 90 non condensing Figure 55 24VDC 1 1A 100 240VAC power supply in...

Page 80: ...u 100 BASE TX Fast Ethernet Supported IEEE 802 3af Power over Ethernet Supported Transmission Media 10Base T Cat 3 4 5 UTP STP 100Base TX Cat 5 5e UTP STP PoE Function Number of PoE Out Ports 1 PoE Output Power 15 4W 802 3af Standard Compatible Yes Over Current Protection Supported Circuit Shorting Protection Supported Power Pin Assignment 1 2 3 6 PoE PD Auto Detection Supported General LED Indica...

Page 81: ...information Figure 57 12 socket DIN Cable connector E 2CCON for multi conductor cable 9 1 11 Modline5 patch cable kit to use existing Modline5 cables E M5PK In case of replacing an existing Modline5 device installation by an Endurance series device the already existing cabling is reusable by inserting the Modline5 patch cable kit E M5PK The patch cabe kit converts into the needed Endurance series ...

Page 82: ... interface Fully compliant with V1 0 2 0 specification USB to serial bridge controller Prolific PL2303HX RS 232 signal 5 full duplex TXD RXD CTS RTS GND RS 422 signal Differential 4 full duplex wires TX RX TX RX RS 485 signal Differential 2 half duplex wires D D Data Format Asynchronous data with all common combination of bits parity stop Parity type None odd even mark space Data bit 5 6 7 8 Stop ...

Page 83: ...Modline 5 WJA adapter kit to allow for use of ER sensors in WJA E UAA Endurance UAA Universal Adapter Accessory E AK 7 Adapter kit for mounting Endurance into existing WJ 5 water jacket installations E MF 7 Mounting flange E MFA 7 Flange adapter to allow Endurance to mount to MF 7 E ECAP Replacement glass end cap for Endurance sensors E PW Protective front window includes O Ring E PFEC Polarizing ...

Page 84: ...lon sec Clean filtered or instrument air is recommended to avoid contaminants from settling on the lens Do not use chilled air below 10 C 50 F Figure 61 Air purge collar E AP Focus the instrument before attaching the air purge collar 9 2 2 Pipe adapter to attach sighting tubes E PA The Pipe Adapter accessory is used to adapt a 12 300mm sighting tube to the Endurance device The E PA has two inner t...

Page 85: ...evice to any kind of mounting brackets Figure 63 Mounting nut E MN 9 2 4 Fixed bracket E FB The Fixed Bracket accessory is to mount the Endurance sensor in a fixed location For a correct sensor orientation there is just a limited swivel range of about 45 available Figure 64 Drawing and Photo of Fixed Bracket E FB www com information itm com 1 800 561 8187 ...

Page 86: ...e sensor in a moveable position to correct in an easy way the pitch and yaw orientation of the sensor For a correct sensor orientation you are able to pitch 0 90 and swivel 0 360 the sensor sighting axis The base has a single control knob and a split ball lock to hold the specific head mount firmly in place Base features Circle diameter for three countersunk bolts 109 5mm 4 3125 Countersunk bolts ...

Page 87: ...he inserted mirror dust and dirt clean the right angle mirror has an air purge adapter and needs to be supplied by air Figure 67 Right angle mirror for targets at right angles to sensor axis E RA 9 2 8 Adapter kit to use Endurance sensors in Modline5 WJA E M5WJAK This adapter kit is required to modify the Modline5 WJA and allow the secured installation of an Endurance sensor in the Modline5 WJA Fi...

Page 88: ...ws the reuse of inherited mounting accessories Figure 69 Endurance universal adapter accessory E UAA 9 2 10 Adapter kit for Endurance in WJ 5 water jacket installations E AK 7 The Adapter kit is for mounting of an Endurance sensor into an existing Ircon WJ 5 water jacket installation The adapter kit exist out of the mounting flange E MF 7 two Modline5 mounting nuts a Modline5 fixed bracket a Modli...

Page 89: ...Modline thread E MF 7 together with E MFA 7 are needed to mount en Endurance sensor into an existing Ircon flange mount installation Figure 71 Mounting flange E MF 7 9 2 12 Flange adapter E MFA 7 to allow Endurance to mount to E MF 7 The accessory E MFA 7 is secured to the front of the Endurance sensor and then threads into the E MF 7 for use in existing Ircon flange mount installations Figure 72 ...

Page 90: ...placement glass end cap for Endurance sensors E ECAP 9 2 14 Protective front window including O Ring E PW As a spare part the protective front window with the needed O ring is orderable Especially in harsh environments the front window suffers and solid particles could influence the infrared light transmissivity The front window protects the sensor lens and is easy exchangeable Figure 74 Protectiv...

Page 91: ...your eyes when sighting on bright high temperature targets through the visual sighting port The filter does not affect measured energy It is solely for viewing comfort Rotate the outer portion of the filter until you achieve the desired visual attenuation Figure 75 Polarizing filter end cap for use in high temperature applic E PFEC Polarizing filter will not fit in the standard end cap Do not look...

Page 92: ...interface is automatically locked It can be unlocked with the command XXXJ U CR where XXX is the multidrop address 10 2 Command Structure Protocols are the set of commands that define all possible communications with the sensor The commands are described in the following sections along with their associated ASCII command characters and related message format information Types of commands include t...

Page 93: ...urrent value of any individual parameter can be requested by the host The unit responds once with the value at the selected baud rate Additionally the user defined output string can be polled 10 3 2 Burst Mode The Endurance sensor transmits the user defined output string continuously via RS485 at selected baud rate or LAN Ethernet max 100Mbps in a user defined burst interval time A user defined bu...

Page 94: ... into grayscale G converts green colors into grayscale B converts blue colors into grayscale C Camera auto gain mode CGM 0 off 1 on 1 Baud rate 6 D nnn nnnn 12 1200 baud 38400 baud 24 2400 baud 96 9600 baud 192 19200 baud 384 38400 baud 576 57600 baud 1152 115200 baud Digital filter DF n 0 OFF 1 ON 1 DHCP BOOTP DHCP n 0 OFF 1 DHCP ON 2 BOOTP ON 0 Sensor gain DG n nnnnnn n nnnnnn 0 800000 up to 1 2...

Page 95: ...old time 4 P n n nnn n 0 0 300 0 sec 300 s 0 0 IP Portaddress PORT n nnnnn 1 65535 6363 Wide Power Q n nnnnnnn Narrow power R n nnnnnnn Video relative reticle diameter RC n n nn nn Video relative reticle X position RX n n nn nn Video relative reticle Y position RY n n nn nn Slope S n nnn 0 850 1 150 1 000 Alarm source SAS 0 object temperature 1 internal temperature 0 Slope source SS X I or E I Set...

Page 96: ...Sensor firmware revision no XR Xn e g 1 02 11 Set at factory calibration Sensor analog part revision no XRA Xn e g 1 02 01 Set at factory calibration Setpoint Relay function XS n n nnnn n 0 0 to 3200 0 C 5792 0 F 8 0 0 Trigger XT N 0 inactive 1 active 0 Identify unit XU Varies e g E1RL F2 V 0 0 Set at factory calibration Sensor serial number XV nnnnnnnn V e g 31712345 8 digits Set at factory calib...

Page 97: ...ime 001 P 001 P5 6 001P 5 6 Power 001 Q 001 Q36 102000 Narrow Power 001 R 001 R2 890000 Slope 001 S 001 S0 850 001S 0 850 Target temp ER series 2C 001 T 001 T1225 0 Temperature units 001 U 001 UC 001U C Poll Burst mode 001 VP 001V P Target temp 1C wide 001 W 001 W1210 0 Burst string contents 001 X 001 UC T1200 5 S0 850 I37 9 Multidrop address 001 XA 001 XA013 001XA 013 Low temperature limit 001 XB...

Page 98: ... instrument Check the power supply Erroneous temperature Faulty sensor cable Verify cable continuity Erroneous temperature Field of view obstruction Remove the obstruction Erroneous temperature Window lens Clean the lens Erroneous temperature Wrong slope or emissivity Correct the setting Temperature fluctuates Wrong signal processing Correct Peak Hold or Average settings 11 2 Fail Safe Operation T...

Page 99: ...rature EUUU temperature Wide band temperature over range temperature EHHH temperature Narrow band temperature under range temperature temperature EUUU Narrow band temperature over range temperature temperature EHHH only available via RS485 or LAN Ethernet command Wide and narrow band stands for the first and the second wavelength in 2 Color mode Note that the activation levels for these conditions...

Page 100: ...oo high 95 9 Attenuation 95 dirty window 10 2 Color temperature under range 11 2 Color temperature over range 12 Wide band temperature under range 13 Wide band temperature over range 14 Narrow band temperature under range 15 Narrow band temperature over range lowest priority Examples of failsafe conditions 1 1 Color temperature is selected to show on the temperature display 2 Color temperature is ...

Page 101: ...e colors on the surface then allow to air dry Do not wipe the surface dry this may scratch the surface If silicones used in hand creams get on the window gently wipe the surface with Hexane Allow to air dry 11 4 Changing the Window Sometimes extremely harsh environments can cause damage to the window A replacement protective front window E PW is available To replace the sensor s protective front w...

Page 102: ...erature value is reached This is the correct emissivity for the measured material 2 If possible apply flat black paint to a portion of the surface of the object The emissivity of the paint must be above 0 98 Next measure the temperature of the painted area using an emissivity setting of 0 98 Finally measure the temperature of an adjacent area on the object and adjust the emissivity until the same ...

Page 103: ...dized 0 4 0 9 oxidized 0 8 0 9 sandblasted 0 3 0 4 stainless 0 35 electropolished 0 2 0 5 Tin unoxidized 0 25 Iron Titanium oxidized 0 4 0 8 polished 0 5 0 75 unoxidized 0 35 Zinc molten 0 35 oxidized 0 6 polished 0 5 Table 14 Typical Emissivity Values Non Metals Emissivity at 1 µm for Non Metals Material Emissivity Asbestos 0 9 Ceramic 0 4 Concrete 0 65 Carbon unoxidized 0 8 0 95 graphite 0 8 0 9...

Page 104: ...lly obstructed as with smoke steam dust a dirty window or solid obstructions The total reduction in signal is the sum of the losses from all three causes The specified attenuation is how much reduction in signal the instrument can handle and still achieve an accurate temperature measurement Example An instrument has a specification of 95 for the signal attenuation Assume a target with Emissivity 0...

Page 105: ...duction Figure 77 Model E1RH Percentage of Allowed Signal Reduction E1RL up to 95 allowed signal reduction 800 C 1472 F to 1800 C 3272 F Target Temperature Target Temperature E1RH up to 95 allowed signal reduction 1300 C 2372 F to 3200 C 5792 F www com information itm com 1 800 561 8187 ...

Page 106: ...Addendum Attenuation 97 482 662 842 1022 1202 1382 1562 1742 1922 2102 F Target Temperature Figure 78 Model E2RL Percentage of Allowed Signal Reduction C www com information itm com 1 800 561 8187 ...