Fluke ThermoJacket, User Manual

Page 1: ... 4993999 English Rev 1 1 Jan 2019 2019 Fluke Process Instruments All rights reserved Printed in Germany Specifications subject to change without notice All product names are trademarks of their respective companies 1 800 561 8187 info Raytek Direct ca ...

Page 2: ...the product was defective The manufacturer may at its option replace the product in lieu of repair With regard to any covered product returned within the applicable warranty period repairs or replacement will be made without charge and with return freight paid by the manufacturer unless the failure was caused by misuse neglect accident or abnormal conditions of operation or storage in which case r...

Page 3: ...of the Tube Fittings 18 3 4 Air Cooling 18 3 5 Air Purging 18 4 ACCESSORIES 19 4 1 Mounting Flange A TJ MF 20 4 2 Adjustable Mounting Base A TJ MB 21 4 3 Adjustable Pipe Adapter A PA A 23 4 4 Sighting Tube A ST xx 24 4 5 Mounting Flange for Sighting Tube A MF ST 26 4 6 Extraction Tool for Endurance E TJET 26 4 7 Blast Gate A TJ GTx 29 4 8 Water Flow Regulator A TJ WFR 31 4 9 Air Flow Regulator A T...

Page 4: ...6 EXEMPLARY INSTALLATION 37 6 1 Air Purging 37 6 2 Water Cooling 37 6 3 Additional Components 37 1 800 561 8187 info Raytek Direct ca ...

Page 5: ...List of Tables Table Page Table 2 1 Ambient Temperatures versus Coolant Flow 12 1 800 561 8187 info Raytek Direct ca ...

Page 6: ...Figure 4 4 Adjustable Pipe Adapter 23 Figure 4 5 Installation of the Sighting Tube 24 Figure 4 6 Dimensions for the Sighting Tube 24 Figure 4 7 Available Sighting Tubes 25 Figure 4 8 Mounting Flange for Sighting Tube 26 Figure 4 9 Extraction Tool for Endurance Sensors 26 Figure 4 10 Extraction Tool and Endurance Sensor 27 Figure 4 11 Blast Gate 29 Figure 4 12 Mounting 30 Figure 4 13 Water Flow Reg...

Page 7: ...he requirements of the European Directives EC Directive 2011 65 EU RoHS II EN 50581 2012 Technical documentation for the evaluation of electrical products with respect to restriction of hazardous substances RoHS 1 800 561 8187 info Raytek Direct ca ...

Page 8: ... sensors The instrument operates reliably in demanding conditions such as in high environmental temperatures as long as the documented specifications are adhered to Compliance with the operating instructions is necessary to ensure the expected results Unacceptable Operation The instrument should not be used for medical diagnosis Replacement Parts and Accessories Use only original parts and accesso...

Page 9: ...nly as specified or the protection supplied by the product can be compromised Carefully read all instructions Do not use and disable the product if it is damaged Do not use the product if it operates incorrectly To prevent possible electrical shock fire or personal injury make sure that the product is grounded before use 1 800 561 8187 info Raytek Direct ca ...

Page 10: ...ing head and provides water and or air cooling and air purging Sensing heads can be installed or removed from the ThermoJacket housing in its mounted position All necessary mounting accessories are supplied with the ThermoJacket for your sensing head The ThermoJacket is available in the following versions A TJ T40 ThermoJacket with mounting material for Thermalert 4 0 sensors E TJ1 ThermoJacket wi...

Page 11: ...bar 80 psi to 8 3 bar 120 psi filtered or instrument clean air is required Table 2 1 Ambient Temperatures versus Coolant Flow Max Ambient Temperature Water Cooling Flow Air Cooling Flow 93 C 200 F 121 C 250 F 149 C 300 F 232 C 450 F 315 C 600 F 0 3 l min 0 01 foot min 0 6 l min 0 02 foot min 1 0 l min 0 035 foot min 1 3 l min 0 046 foot min 2 0 l min 0 07 foot min 95 l min 3 3 foot min 110 l min 3...

Page 12: ...ns Figure 2 1 Dimensions for the ThermoJacket Air Purge IN NPT NPT thru electrical conduit and one blind plug A 3 x Ø 7 9 31 thru hole with 6 6 26 wide slot thru with Ø 14 6 575 cbore x 0 05 DP ON Ø 3 00 BC A 1 800 561 8187 info Raytek Direct ca ...

Page 13: ...nnifin Corp 5FSC4N 316 1 4 NPT metric adapter for air purge 3 4 NPT cable compression gland fitting for cable diameter between 5 to 12 mm 0 2 to 0 47 in ThermoJacket for Thermalert 4 0 sensors A TJ T40 Nose adapter Spacer ring Rear adapter not to use ThermoJacket for Endurance sensors E TJ1 Nose adapter Extraction tool 1 800 561 8187 info Raytek Direct ca ...

Page 14: ...e compression fitting has a split gland that fits over the sensor cable with a cap and body that slide over the connector to facilitate installation Figure 3 3 Cable Compression Fitting Remove cable compression gland assembly from the ThermoJacket Disassemble the cable compression gland assembly 30 mm wrench required Slide compression cap and then the body over the cable connector and down the cab...

Page 15: ...nector post slides across up the cam ramp Figure 3 4 Sensor with Rear Adapter To aid removal firmly rotate the head so the head connector post slides across up the cam ramp If needed use the extraction tool E TJET available as accessory Figure 3 5 Sensor with Extraction Tool For more information see section 4 6 Extraction Tool for Endurance E TJET page 26 1 800 561 8187 info Raytek Direct ca ...

Page 16: ... see section 2 1 General Specifications page 12 Flow may be increased to compensate for greater water inlet temperatures To control water pressure use the water flow regulator accessory The water flow regulator is equipped with two female 1 4 NPT ports To ensure leak free connections use Teflon tape or equivalent water pipe sealant to plumb the ThermoJacket and water flow regulator An installation...

Page 17: ...or cooling for further information see section 3 3 Water Cooling page 17 To control air flow use the air flow regulator accessory see section 4 9 Air Flow Regulator A TJ AFR page 33 3 5 Air Purging Connect the air line to the female 1 4 NPT air in port Control the air flow with an air flow regulator Air flow for purging should be approximately 46 l min 1 6 foot min and filtered through a pressure ...

Page 18: ...PA Sighting Tube A ST xx equivalent to previous E STxx and E BEESIGHT Mounting Flange for Sighting Tube A MF ST equivalent to previous E MST Extraction Tool for Endurance E TJET Blast Gate A TJ GTx equivalent to previous E GTQ Water Flow Regulator A TJ WFR equivalent to previous E WR Air Flow Regulator A TJ AFR equivalent to previous E CAFR Air Pressure Regulator A TJ APR equivalent to previous E ...

Page 19: ...e mounting flange accessory can be used independently to mount the ThermoJacket to walls existing ports or flanges This mounting flange has a variety of mounting holes to accommodate various mounting configurations Figure 4 1 Mounting Flange 1 800 561 8187 info Raytek Direct ca ...

Page 20: ...key 3 Unscrew the setscrew item 2 with a screwdriver 4 Remove the adapter item 1 from the journal 5 Attach the adapter item 1 to the ThermoJacket either bottom or top with two screws 1 4 20 UNC or M6x1 item 7 6 Insert the ThermoJacket with adapter item 1 attached back into the journal item 4 7 Tighten the 1 4 cap screw item 3 Adjusting the Mounting Base 8 Loosen the collar item 5 and the cap screw...

Page 21: ...nstallation of the Adjustable Mounting Base 1 Adapter 2 Setscrew 3 Capscrew for horizontal adjustment 4 Journal 5 Flathead screw 6 Snapring 7 Collar for vertical adjustment 8 Base 9 Clip Holder 10 Drive screw 11 Hex key 1 4 1 800 561 8187 info Raytek Direct ca ...

Page 22: ...n any direction within a 45 radius The accessory kit includes two mounting flanges a circular pipe adapter a 2 pipe nipple a mounting flange for sighting tube and all necessary bolts and washers Figure 4 4 Adjustable Pipe Adapter Footprint of Mounting Flange A TJ MF XXXTXXMF Thread for Thread Adapter to hold the sighting tube A PA TRA 1 800 561 8187 info Raytek Direct ca ...

Page 23: ...ired sighting tube into the mounting flange Figure 4 5 Installation of the Sighting Tube Figure 4 6 Dimensions for the Sighting Tube Available sighting tubes Sighting tube made of ceramic A ST CER resistible up to 1500 C 2732 F Sighting tube made of stainless steel A ST SS resistible up to 800 C 1472 F Sighting tube made of carbon steel A ST CS 45 resistible up to 800 C 1472 F with 45 cut and cond...

Page 24: ...tainless Steel A ST SS Sighting Tube Carbon Steel A ST CS 45 Note When using a customer supplied sighting tube use caution in specifying the inside diameter and length Your sensing head determines what diameter length combinations are possible without impeding the optical field of view 1 800 561 8187 info Raytek Direct ca ...

Page 25: ...nting flange has an inner thread to screw in and fix a selected sighting tube Figure 4 8 Mounting Flange for Sighting Tube 4 6 Extraction Tool for Endurance E TJET The extraction tool E TJET made of stainless steel eases the extraction ejection of an Endurance sensor out of the ThermoJacket cooling case Figure 4 9 Extraction Tool for Endurance Sensors 1 800 561 8187 info Raytek Direct ca ...

Page 26: ...ol and Endurance Sensor Correctly positioned Endurance sensor to easily mount the extraction tool Mounted extraction tool on the sensor s M16 socket to be forced left to extract the sensor M16 socket Sensor Metal wedge Extraction tool Snap lock 1 800 561 8187 info Raytek Direct ca ...

Page 27: ...uced to one of both cable sockets some degrees anti clockwise to give free space for the afterwards attached extraction tool Press the flexible rear cover wire rope and the attached screw eye with your left hand thumb to the left ThermoJacket inside Screw the extraction tool by right hand power onto the left M16 Endurance sensor socket Use the whole thread pitch to fix the tool on the socket Keep ...

Page 28: ...osive target areas Close the blast gate s metal shutter to perform maintenance change the sensor or sensor settings or remove the sensor and or ThermoJacket Two versions are available Blast Gate with Quartz Window A TJ GTQ max 870 C 1600 F for 1 µm 1 6 µm 2 2 µm models Blast Gate with Amtir Window A TJ GTA max 300 C 570 F for 3 9 µm 5 µm 7 9 µm 8 to 14 µm models Figure 4 11 Blast Gate 1 800 561 81...

Page 29: ... Rev 1 1 Jan 2019 30 Figure 4 12 Mounting Blast Gate Mounting Flange ThermoJacket Open Close Quartz or Amtir window with 2 washers Air Purging 1 8 NPT Mounting Flange to pipe adapter or wall 1 800 561 8187 info Raytek Direct ca ...

Page 30: ...er flow regulator is used to control the water cooling Max water pressure 8 6 bar 125 psi Max water temperature 54 C 130 F Ambient temperature 1 to 52 C 33 to 125 F Flow control range 0 to 2 8 l min 0 to 44 GPH Figure 4 13 Water Flow Regulator A TJ WFR 1 800 561 8187 info Raytek Direct ca ...

Page 31: ...ThermoJacket Users Manual Rev 1 1 Jan 2019 32 Figure 4 14 Dimensions 1 800 561 8187 info Raytek Direct ca ...

Page 32: ...cooling air flow regulator is used to control the cooled air flow Max air pressure 6 9 bar 100 psi Max air temperature 38 C 100 F Ambient temperature 1 to 52 C 33 to 125 F Flow Control range 0 to 113 3 l min 0 to 4 SCFM Figure 4 15 Air Flow Regulator A TJ AFR 1 800 561 8187 info Raytek Direct ca ...

Page 33: ...ThermoJacket Users Manual Rev 1 1 Jan 2019 34 Figure 4 16 Dimensions 1 800 561 8187 info Raytek Direct ca ...

Page 34: ...ulator is used to control the air purging Max air pressure 10 bar 150 psi Max air temperature 50 C 122 F Ambient temperature 4 to 52 C 40 to 125 F Filter size 5 µm Figure 4 17 Air Pressure Regulator A TJ APR A 41 mm 1 6 in B 99 mm 3 9 in C 67 mm 2 6 in Depth 41 mm 1 6 in 1 800 561 8187 info Raytek Direct ca ...

Page 35: ...rature measurement readings can result from unclean lenses 5 3 Cleaning the Air Purge The air purge sleeve requires cleaning only if water and or oily build up appear on the air purge sleeve or within the sighting tube Follow these steps to access the air purge sleeve 1 Remove the adjustable mounting flange or sighting tube mounting flange from the ThermoJacket face 2 Unscrew the black air purge s...

Page 36: ... the air The air is then sent to the air flow regulator to control air flow to the ThermoJacket Adjust air pressure and air flow to the proper settings to avoid turbulence or vortex effects 6 2 Water Cooling Water is first sent through a softener and filter to remove contaminants that may eventually clog the ThermoJacket coolant tubing In the simplest installation the water is directed through a w...

Page 37: ... Flow Regulator A TJ AFR Air Flow Regulator A TJ AFR Jacket Jacket Air Pressure Regulator A TJ APR Dryer and or Filter Air Air Water Softener Water Pressure Regulator Filter Thermocouple Oven Air Temperature Controller Flow Switch Normally opened Solenoid Valve Normally closed Solenoid Valve Line Voltage Circuit Water Return Water Supply 1 800 561 8187 info Raytek Direct ca ...