Fluke ThermoView TV40 Series, User Manual

Page 1: ...N 5015206 English Rev 1 1 Apr 2019 2019 Fluke Process Instruments All rights reserved Printed in Germany Specifications subject to change without notice All product names are trademarks of their respe...

Page 2: ...consequential damages whether in contract tort or otherwise Software Warranty The manufacturer does not warrant that the software described herein will function properly in every hardware and software...

Page 3: ...ns 19 2 4 PC Specifications 19 2 5 Environmental Specifications 19 2 6 Dimensions 20 2 7 Scope of Delivery 20 3 BASICS 21 3 1 Measurement of Infrared Temperature 21 3 2 Emissivity of Target Object 21...

Page 4: ...2 2 Power Supply Cable A CB xx PS xx 40 7 2 3 Ethernet Cable A CB LT RJ45 25 41 7 2 4 Ethernet Cable Short A CB LT RJ45 03 41 7 2 5 Fiber Optic Cable A CB FO xxx 42 7 2 6 PoE Injector A TV POE1 43 7 2...

Page 5: ...Windows A TV PW 71 8 MAINTENANCE 72 8 1 Fail Safe Operation 72 8 2 Troubleshooting 72 8 3 Cleaning the Lens 73 9 APPENDIX 74 9 1 Field of View Calculator 74 9 2 Avoidance of Condensation 75 9 3 Deter...

Page 6: ...Table Page Table 7 1 Available Ethernet PoE Cables 39 Table 7 2 Available Power Supply Cables 40 Table 8 3 Troubleshooting 72 Table 9 4 Minimum device temperatures C F 75 www com information itm com...

Page 7: ...sions of ThermoView TV40 with Tele Lens 2x 35 Figure 7 3 Dimensions of ThermoView TV40 with Tele Lens 4x 36 Figure 7 4 Exemplary Ethernet PoE LT Cable 39 Figure 7 5 Exemplary Power Supply Cable 40 Fig...

Page 8: ...for the evaluation of electrical products with respect to restriction of hazardous substances RoHS Electromagnetic Compatibility Applies to use in Korea only Class A Equipment Industrial Broadcasting...

Page 9: ...r the measurement of temperature The instrument is appropriate for continuous use The instrument operates reliably in demanding conditions such as in high environmental temperatures as long as the doc...

Page 10: ...n See manual Earth ground terminal Protective conductor terminal Switch or relay contact DC power supply Conforms to European Union directive Disposal of old instruments should be handled according to...

Page 11: ...d earth ground Incorrect wiring can damage the sensor and void the warranty Before applying power make sure all connections are correct and secure To prevent possible electrical shock fire or personal...

Page 12: ...is detected and converted into an electrical signal by a two dimensional uncooled focal plane array detector After this the amplified analog temperature signal is converted into a digital signal whic...

Page 13: ...5 x 6 3 Software controlled Macro Lens 7 8 x 4 1 mm 0 31 x 0 16 in fixed at 11 mm 0 42 in TV46 10 to 1200 C 14 to 2192 F 640 x 480 Standard Lens 34 x 25 5 Software controlled 0 75 x Wide 45 x 34 Soft...

Page 14: ...tecture Figure 1 3 System Architecture for Multiple Cameras and I O Modules PoE Ethernet Switch Windows Computer with ThermoView Software Digital I O Analog I O Ethernet Communication optional Fiber O...

Page 15: ...307 200 pixels 12 m pitch TV43 TV46 visible 640 x 480 pixels Frame Rate TV43 infrared 9 Hz or 60 Hz frames per second TV46 infrared 9 Hz or 60 Hz frames per second TV43 TV46 visible 15 Hz frames per s...

Page 16: ...25 5 horizontal x vertical Instantaneous Field of View IFOV 1 9 mrad 1 pixel Measurement Field of View MFOV 5 6 mrad 3 x 3 pixel Focus Range infrared 152 mm to 0 5 ft to Focus fixed visible 600 mm 1...

Page 17: ...Ethernet LAN adapter 2x TV46 cameras Processor x64 architecture four core with 3 GHz per core or similar RAM 8 GB Hard disk 20 GB free space 7200 RPM HDD or an SSD Display 1920x1080 resolution minimum...

Page 18: ...w TV40 2 7 Scope of Delivery The scope of standard delivery includes the following ThermoView camera User Manual and Quickstart stored in the camera memory Metal sealing connector caps for GigE and po...

Page 19: ...ignal for further analysis The intensity of the emitted infrared radiation is thereby used to determine the temperature of the target Since the intensity of the infrared radiation is dependent on the...

Page 20: ...any attached add on lens complies with the international protection standard IP67 Please note that the international protection class of IP67 must be downgraded to IP54 if an external add on lens is...

Page 21: ...ixel sizes Instantaneous Field of View The optical diagram below shows the principal graphical representation for measuring distance over the field of view The manufacturer provides a tool for calcula...

Page 22: ...e possible to network 32 cameras or maybe more cameras at 1 fps 5 6 Cabling Figure 5 2 Principal Cabling of Ethernet and Power Supply Note Before connecting and disconnecting any connector make sure t...

Page 23: ...net M12 Cable to the Camera Figure 5 4 Exemplary Ethernet M12 Cable Ethernet cables offered by the manufacturer can be found as electrical accessories see section 7 2 1 Ethernet PoE Cable A CB xx M12...

Page 24: ...e and Power Connector Note Be very careful in wiring the pig tailed end of the power cable making sure that the conductor colors on the cable match the correct terminals on the power supply Note The c...

Page 25: ...ined physical GigE interface the GigE Vision standard enhancement exists to define specific data protocols data frames register sets and communication rules The clear and logical implementation of the...

Page 26: ...le connected 4 Blinking red Various errors can t talk to engine 5 Blinking green Flash memory being updated 6 Solid blue Shutter closed 7 Solid red Over ambient temperature Please note that the camera...

Page 27: ...shutter The shutter closes automatically required for a reference recalibration to improve camera performance It is not a substitute for a factory blackbody calibration With the shutter closed no temp...

Page 28: ...camera The ThermoView software is available for download from the web site of the manufacturer Quit the ThermoView software and open the web browser Type the noted IP address in the address line of th...

Page 29: ...ox Figure 6 4 Dialog Box for the Network Configuration IP Configuration changes the camera network setting in its parameters IP address Subnet Mask and Default Gateway The camera s IP address is not f...

Page 30: ...ower than its true temperature due to the target emissivity being less than 1 BG Temp c compensates the background temperature BG of the surrounding area that might be in the field of view When the ta...

Page 31: ...he camera with an added add on lens Please note that attached add on lenses can restrict the function of the camera So the add on lens could partially obstruct the visible light camera so it is nearly...

Page 32: ...stance Thermal image H x V Minimum detectable spot size 1 pixel Minimum measurement area 3 x 3 pixel 0 3 m 1 ft 0 249 x 0 183 m 0 8 x 0 6 ft 0 7 mm 2 5 mil 2 2 mm 7 4 mil 0 5 m 1 6 ft 0 414 x 0 306 m...

Page 33: ...Lens 2x Measuring distance Thermal image H x V Minimum detectable spot size 1 pixel Minimum measurement area 3 x 3 pixel 0 5 m 1 6 ft 0 149 x 0 111 m 0 5 x 0 4 ft 0 5 mm 1 5 mil 1 4 mm 4 5 mil 1 0 m 3...

Page 34: ...ible 600 mm 1 96 ft Table 7 4 Spot Sizes for Tele Lens 4x Measuring distance Thermal image H x V Minimum detectable spot size 1 pixel Minimum measurement area 3 x 3 pixel 3 0 m 9 8 ft 0 446 x 0 330 m...

Page 35: ...urement area 3 x 3 pixel 10 8 mm 0 42 in 7 8 x 4 1 mm 0 31 x 0 16 in 17 m 0 67 mil 51 m 2 mil 7 1 4 Macro TV46 Field of View FOV 23 8 x 17 8 horizontal x vertical Focus fixed infrared 10 8 mm to 0 42...

Page 36: ...M12 W08 xx Power Supply Cable A CB xx PS xx Ethernet Cable A CB LT RJ45 25 Ethernet Cable Short A CB LT RJ45 03 Fiber Optic Cable A CB FO xxx PoE Injector A TV POE1 PoE Injector Industrial A TV POE2 P...

Page 37: ...HT version withstands ambient temperatures up to 165 C 329 F In case of using PoE Power over Ethernet to supply the imager with power the needed power is injected over the existing data wires For inf...

Page 38: ...eter and is provided in different lengths The LT version of the cable withstands ambient temperatures up to 80 C 176 F the HT version withstands ambient temperatures up to 180 C 356 F For information...

Page 39: ...mes with RJ45 connectors on both ends in a length of 25 m 82 ft Figure 7 6 Ethernet Cable 7 2 4 Ethernet Cable Short A CB LT RJ45 03 The Ethernet cable short comes with RJ45 connectors on both ends in...

Page 40: ...s beyond 90 m 295 ft The cables are available in the following lengths 150 m 492 ft part number A CB FO 150 300 m 984 ft part number A CB FO 300 Specification Connector SC Application outdoor Armoring...

Page 41: ...31 F Figure 7 8 PoE Injector for Office Environments 1 Specification Single port Gigabit PoE Midspan 802 3at Compliant with 2 event classification Backwards compatible with IEEE802 3af 30 W output pow...

Page 42: ...transfers both data and electrical power to Ethernet enabled devices using a standard CAT5 cable The injector injects up to 30 W for the attached device s It operates in a wide temperature range betwe...

Page 43: ...tors PoE OUT RJ45 DATA IN RJ45 6 pin removable screw terminal Power Power Consumption max 33 36 W 24 VDC Full load PoE Power Input 24 to 48 VDC redundant dual power inputs Power Output 30 W 55 VDC Env...

Page 44: ...revent electrical shocks the power supply must be used in protected environments cabinets Technical data Protection class prepared for class II equipment Environmental protection IP20 Operating temper...

Page 45: ...tic Converter A CON FO RJ45 is an industrial Ethernet switch with 6 RJ45 GBit Ethernet ports and 2 multi mode GBit fiber optic ports The converter is DIN rail or wall mountable Figure 7 12 Fiber Optic...

Page 46: ...cal Fiber Multi mode wavelength 850 nm parameters 50 125 m 62 5 125 m Interface Connectors 6 x RJ45 ports 2 x SC type fiber optic 6 pin removable screw terminal power relay Power Power Consumption 7 W...

Page 47: ...0BASE T Ethernet ports with PoE functionality and 2 x SFP sockets It works within a wide operating temperature range This switch can provide 30 W output per PoE port The switch is DIN rail or wall mou...

Page 48: ...Speed Copper 10 100 1000 Mbps Auto Negotiation Gigabit Fiber Up to 1000 Mbps Interface Connectors 4x ports 10 100 1000T X RJ 45 2x ports SFP Gigabit Base Power Power Consumption 5 5 W 48 VDC Ethernet...

Page 49: ...Module 750 1504 A CON 2AOC4 Analog Output Module 750 563 preset to 4 20 mA A CON 2AOC0 Analog Output Module 750 563 preset to 0 20 mA A CON 2R Relay Output Module 750 513 A CON 2A ISO Passive Isolator...

Page 50: ...wing mechanical accessories are available Mounting Base A TV MB Air Purge Collar A TV AP Water Cooling Enclosure A TV AP WC Protective Enclosure A TV WC Outdoor Enclosure A TV ENC Swivel Bracket A BR...

Page 51: ...se A TV MB The Mounting Base A TV MB is to adapt the imager in an easy way to any kind of fixture For the fixture to tripods or swivel brackets the mounting base provides 2 inner 20 holes Figure 7 16...

Page 52: ...aperture Clean filtered or instrument air is recommended to avoid contaminants from settling on the lens Do not use chilled air below 10 C 50 F Air flow rate 30 to 60 l min 8 to 16 gallon minute Air p...

Page 53: ...sed screws to attach the mounting carriage to the bottom of the camera body Place the camera body on the base plate of the air purge In this case the mounting carriage must be inserted in the appropri...

Page 54: ...ient temperatures exceeding 140 C 284 F the ThermoJacket can be used This accessory allows operation at ambient temperatures up to 315 C 600 F Max ambient temperature 140 C 284 F at water inlet temper...

Page 55: ...Accessories Mechanical Accessories 57 7 www com information itm com 1 800 561 8187...

Page 56: ...gauge pressure regulator For proper installation it is necessary to check the environmental temperature and place the air filter group at the correct distance from the heat source Note For optimal pe...

Page 57: ...temperature 200 C 392 F with a flow rate of 6 l min 1 6 gal min water at 20 C 68 F inlet temperature and 6 bar 87 psi for front air barrier Air pressure 4 to 6 bar 58 to 87 psi recommended Mechanical...

Page 58: ...e Note For better handling an additional handle can optionally be mounted on the housing See the enclosed assembly instructions of the manufacturer for installation Remove the six hexagon socket screw...

Page 59: ...tween the camera front and the rail of approx 10 mm 0 39 in Fit the two cable glands to the rear lid wrench size W30 30 mm 1 2 in torque about 10 Nm Fix the earth tag with the nut on one of the cable...

Page 60: ...through the enclosure cable glands Do not tight the end caps for the moment Plug the connectors to the camera Connect the protective inductor on the inner side of the rear lid Slide the camera with t...

Page 61: ...ix two six hexagon socket screws each with a tooth lock washer as shown Fix the remaining four hexagon socket screws without tooth lock washers at the remaining positions Tight the end caps wrench siz...

Page 62: ...heater for cooler environments Figure 7 21 Outdoor Enclosure1 7 3 5 1 Specification Scope of delivery Enclosure with sunshield and Germanium window Double thermostat control heater Cable glands Enviro...

Page 63: ...lens A mounting with tele or macro lens is not possible Note To avoid erroneous readings ensure that the transmission of 0 87 for the built in protective window Germanium must be set in the thermal im...

Page 64: ...he slot of the housing body Remove the three hexagon socket screws on the back of the housing Remove the rear lid with its inner sliding carriage Secure the camera with tooth lock washer inner ring an...

Page 65: ...ctors to the camera Tight the end caps Installation with PoE requires only one cable Close the unused cable gland with the enclosed sealing body Move the sliding carriage into the inner of the housing...

Page 66: ...ThermoView TV40 Series Users Manual Rev 1 1 Apr 2019 68 Remount the rear lid onto the enclosure www com information itm com 1 800 561 8187...

Page 67: ...h 0 90 and swivel 0 360 the imager sighting axis The base has a single control knob and a split ball lock to hold the specific head mount firmly in place Specification Circle diameter for three counte...

Page 68: ...ules Ethernet converters and switches Figure 7 24 Junction Box Specification Box sheet steel powder coated Dimensions W x H x D 380 x 300 x 210 mm 15 x 11 8 x 8 3 in Net weight 9 8 kg 22 lb Protection...

Page 69: ...other contamination The window is attached directly to the camera via the bayonet lock The protective window is made from Germanium with a transmission factor of 0 94 To avoid erroneous readings ensu...

Page 70: ...lure Basically it is designed to shut down the process in the event of a set up error system error or a failure in the sensor electronics Warning The Fail Safe circuit should never be relied on exclus...

Page 71: ...ng a cotton swab or soft lens tissue dampened in distilled water Do not scratch the surface For fingerprints or other grease use any of the following Denatured alcohol Ethanol Kodak lens cleaner Apply...

Page 72: ...entire area of interest For this reason the manufacturer provides a field of view calculating software called Spot Size Calculator which allows the calculation of the thermal image size Field of View...

Page 73: ...32 5 41 5 41 5 41 5 41 5 41 10 50 15 59 0 32 0 32 0 32 0 32 0 32 0 32 0 32 0 32 0 32 5 41 5 41 5 41 5 41 10 50 10 50 10 50 10 50 10 50 15 59 20 68 0 32 0 32 0 32 0 32 0 32 0 32 5 41 5 41 5 41 10 50 10...

Page 74: ...he measured material If possible apply flat black paint to a portion of the surface of the object The emissivity of the paint is 0 95 Next measure the temperature of the painted area using an emissivi...

Page 75: ...Oxidized Copper Polished 0 03 Roughened 0 05 0 1 Oxidized 0 4 0 8 Gold 0 01 0 1 Haynes Alloy 0 3 0 8 Inconel Oxidized 0 7 0 95 Sandblasted 0 3 0 6 polished 0 15 Iron Oxidized 0 5 0 9 Unoxidized 0 05...

Page 76: ...Electrolytic 0 05 0 15 Platinum Black 0 9 Silver 0 02 Steel Cold Rolled 0 7 0 9 Ground Sheet 0 4 0 6 Polished Sheet 0 1 Molten Oxidized 0 7 0 9 Stainless 0 1 0 8 Tin Unoxidized 0 05 Titanium Polished...

Page 77: ...hite 0 7 0 8 Carborundum 0 9 Ceramic 0 95 Clay 0 95 Coke 0 95 1 00 Concrete 0 95 Cloth 0 95 Glass Plate 0 85 Gob Gravel 0 95 Gypsum 0 8 0 95 Ice 0 98 Limestone 0 98 Paint non al 0 9 0 95 Paper any col...