125
k) Pass the ends of the cables
ca6
over all the tubes in the wing and the
fuselage (except the windscreen supports) and around the lower pulleys inside
the wing.
Loosen the turnbuckle and feed the other ends from the fuselage
outwards towards the ailerons.
l) Attach the ends to the lower control horns on the ailerons.
m) Tighten the bolts securing the aileron pulleys in the wings.
Ensure the pulleys can still move to take up the correct angle to the
cables.
n) Check the gap between the pulley and the plates to make sure that it is not
more than 1mm or so.
If it is, there is a chance that the cable could jump the pulley and slip
between the plate and the pulley. If there is an excessive gap, check
the plate for bends and check for the proper washers between the
pulley and the plate.
o) Tension the cables by hand to check that all the cable lengths are accurate.
p) Check the angle of the lower pulley bracket inside the wing.
This is the bracket for the cable
ca6
that connects to the lower control
horn on the aileron. You will need to bend the bracket with a twisting
motion so that the pulley is in the same plane as the cable, and moves
smoothly.
q) A short plastic sleeve should fitted over each of the central cabin tubes
tu19
,
immediately behind the front vertical
tu14
, to form aileron horn stops, Figure
151.
These will require cutting to slip over the tubes if not installed earlier,
and to allow packing out later to set the aileron deflections.
Figure 151 aileron stops.
r) Set the levelness of the ailerons with the turnbuckles at the ailerons, whilst the
centre turnbuckle simply takes up the slack.
Summary of Contents for Nynja Build
Page 1: ...1 Nynja Build manual Version 1 0...
Page 2: ...2 Figure 1 tube numbering scheme...
Page 3: ...3 Figure 2 Basic frame Skyranger...
Page 4: ...4 Figure 3 uncovered Skyranger frame...
Page 5: ...5 Figure 4 Uncovered Nynja frame Figure 5 Nynja fuselage with rear fairings removed...
Page 6: ...6 Figure 6 Nynja fuselage with rear fairings removed rear view Figure 7 simply assemble thus...
Page 22: ...22 Figure 13 forward fuselage from front quarter Figure 14 Cabin upper rear corner...
Page 60: ...60 Figures 65 cable arrangement further overview...
Page 86: ...86 Figure 100 Nynja elevator joiner with integral control horn...
Page 113: ...113 Figure 135 front jury strut attachment Figure 136 rear jury strut attachment...
Page 183: ...183 Figure 231 heavy duty power wiring schematic Rotax 912...
Page 184: ...184 Figure 232 low current wiring schematic Rotax 912...
Page 185: ...185 Figure 233 instrument wiring schematic Rotax 912...
Page 200: ...200 Nynja Build manual 1 0 18 2 One Piece Door Figure 250 one piece door frame...
Page 256: ...256 Nynja Build manual 1 0...
Page 257: ...257 Nynja Build manual 1 0 27 2 Wire locking...
Page 258: ...258 Nynja Build manual 1 0...
Page 259: ...259 Nynja Build manual 1 0...
Page 260: ...260 Nynja Build manual 1 0...
Page 265: ...265 Nynja Build manual 1 0...