156
e) Adjust support height so that cowling aligns with spinner.
Set it a little high by
5-10mm to allow for a slight sag when support is removed after scuttle is fixed.
Cowlings should sit with around a 10-15mm gap to the spinner edge.this can
be adjusted over a small range by pulling forwards or backwards with the
clamps holding the scuttle to the door pillars loosened. Likewise the cowling
can be adjusted side to side.
f) Verify that the scuttle is in the correct vertical position
– 500mm below the top
of the door pillar tubes. And that alignment looks good for it to wrap into the
correct position on the floor pan.
With all cowling pieces firmly attached to each other with cleco‟s / skinpins/
bolts, or final cowling fastners do a final verification that all alignment is good.
When completely happy drill through the scuttle to fix it to the door pillar tubes.
Use a 4mm drill and fix with Clecos/Skinpins as you go. Check alignment
hasnt shifted before drilling each hole.
Mark and trim the rear edge of the scuttle to align with the joggle in the floor
pan and follow up parallel with the door pillar tube. Sand to finish
– taking care
not to damage the tube
– protect with tape or similar.
Note
– if fitting two piece doors, before drilling and fixing, fit in place the door
hinge to ensure complimentary spacing of holes.If fitting one piece doors you
may wish to use the galssfibre strip to provide a sealing edge. This should be
fitted now also
– look ahead to door instructions at this stage.
We used 60mm spacing between fixing holes. The picture below shows a
rather larger spacing
– you decide!
Final fixing is done with white 4mm aluminium rivets.
Figure 193 fixing the rear of the scuttle
Summary of Contents for Nynja Build
Page 1: ...1 Nynja Build manual Version 1 0...
Page 2: ...2 Figure 1 tube numbering scheme...
Page 3: ...3 Figure 2 Basic frame Skyranger...
Page 4: ...4 Figure 3 uncovered Skyranger frame...
Page 5: ...5 Figure 4 Uncovered Nynja frame Figure 5 Nynja fuselage with rear fairings removed...
Page 6: ...6 Figure 6 Nynja fuselage with rear fairings removed rear view Figure 7 simply assemble thus...
Page 22: ...22 Figure 13 forward fuselage from front quarter Figure 14 Cabin upper rear corner...
Page 60: ...60 Figures 65 cable arrangement further overview...
Page 86: ...86 Figure 100 Nynja elevator joiner with integral control horn...
Page 113: ...113 Figure 135 front jury strut attachment Figure 136 rear jury strut attachment...
Page 183: ...183 Figure 231 heavy duty power wiring schematic Rotax 912...
Page 184: ...184 Figure 232 low current wiring schematic Rotax 912...
Page 185: ...185 Figure 233 instrument wiring schematic Rotax 912...
Page 200: ...200 Nynja Build manual 1 0 18 2 One Piece Door Figure 250 one piece door frame...
Page 256: ...256 Nynja Build manual 1 0...
Page 257: ...257 Nynja Build manual 1 0 27 2 Wire locking...
Page 258: ...258 Nynja Build manual 1 0...
Page 259: ...259 Nynja Build manual 1 0...
Page 260: ...260 Nynja Build manual 1 0...
Page 265: ...265 Nynja Build manual 1 0...