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122272-01D

11

installation

Continued

  CAUTION:  All  gas  piping 

and connections must be tested 

for  leaks  after  the  installation 

is  completed.  After  ensuring 

that the gas valve is on, apply 

soap  and  water  solution  to  all 

connections and joints. Bubbles 

forming  show  a  leak.  Correct 

all leaks at once. DO NOT USE 

AN  OPEN  FLAME  FOR  LEAK 

TESTING AND DO NOT OPER-

ATE ANY APPLIANCE IF A LEAK 

IS DETECTED. LEAK TESTING 

SHOULD BE DONE BY A QUALI-

FIED SERVICE PERSON.

  WARNING:  Do  not  oper-

ate an unvented gas log set in 

this fireplace with the chimney 

removed.

If  you  install  a  decorative  gas  appliance 

(vented gas log), the decorative gas appliance 

must comply with the 

Standard for Decorative 

Gas Appliance  for  Installation  in  Solid  Fuel 

Burning  Fireplaces, ANS  Z21.60  or  Z21.84 

and shall also be installed in accordance with 

the 

National Fuel Gas Code, ANSI Z223.1/

NFPA 54 latest edition

.

  WARNING:  If  fireplace  has 

been  used  for  wood  burning, 

firebox  and  chimney  must  be 

cleaned  of  soot,  creosote  and 

ashes  by  a  qualified  chimney 

cleaner.  Creosote  will  ignite  if 

heavily heated.

  WARNING:  When  using 

a  decorative  vented  gas  log, 

damper  must  be  removed  or 

permanently locked in the fully 

open position and glass doors 

must be in fully open position.

Figure 19 - Installing Brick

Brick

Stamped 

Number 

Location

Brick 

Housing

Flanges

BRICK INSTALLATION

IMPORTANT: Installation of brick 

should  be  done  after  the  fire

-

place is placed in a permanent 

location.

Each brick housing is stamped with a number 

(full size bricks are not stamped). These num-

bers will help identify the brick when installing. 

It is important to install these bricks exactly as 

instructed. Press brick firmly into brick housing 

until it snaps. Groove line on side of brick will 

come in contact with flange on brick housing. 

This secures brick into housing (see Figure 

24). Smaller bricks may require a small portion 

of furnace cement applied to back of brick to 

secure it until grouting has been completed.
Bricks are packaged in separate boxes. Brick 

matrixes on pages 12 through 15 show how 

bricks are packaged and placed for each size 

fireplace and number of bricks per box. There 

are 2 extra full bricks included in Hearth Brick 

package. Bricks in brick matrixes are labeled 

"I" for ivory and "R" for red.
Install bricks one section at a time starting with 

hearth panel followed by the rear panel, left 

panel and right panel. It is important to install 

the bricks in sequence. Please note, full size 

bricks are NOT stamped. 

NOTICE: An ash lip kit is available 

for this fireplace (See 

Replace-

ment and Accessory Parts,

 page 

18). If using Ash Lip Kit, standard 

optional glass door kit for this 

fireplace cannot be installed. If 

using ash lip, obtain ash lip kit 

prior to brick installation.

Summary of Contents for WCM-48F

Page 1: ...ndards or for use with a vent free gas log heater approved to ANS Z21 11 2 standard ThiswoodburningfireplacecomplieswithUL127 CAN ULC S610 M87 standard as a FACTORY BUILT APPLIANCE FOR CANADA The authority having jurisdiction such as the municipal building department fire department etc should be contacted before installation to deter mine the need to obtain a permit INSTALLER Leave this manual wi...

Page 2: ...PRODUCTS LLC in combination with a FMI PROD UCTS LLC fireplace system Proper installation is the most important step in ensuring safe and continuous operation of the fireplace Consult the local building codes as to the particular requirements concerned with the installation of all factory built fireplaces WARNING Do not install a fireplaceinsertinthisboxunless the manufacturer s instructions with ...

Page 3: ...r Using Straps Provided Hearth Spacer Required for Combustible Floor 0 to Bottom 12 Min Each Side Hearth Extension 72 X 20 Outside Air Access Location 1 5 Airspace Back and Sides 2 Chimney Airspace Clearance to Combustible Material No Combustible Material on Front Face Except for Mantel Applications Gas Line Access Location 18 Min to Perpendicular Wall Safety Continued WARNING Alwaysleaveglass doo...

Page 4: ...y at the level of the flue gas outlet see Figure 15 page 9 Framing 1 Frame the opening for the fireplace using the dimensions shown in Figures 1 and 2 2 If the fireplace is to be installed directly on carpeting tile other than ceramic or any combustible material including wood flooring the fireplace must be installed 60 875 65 7 71 5 76 375 31 625 Secure Fireplace To Hearth Spacer Using Straps Pro...

Page 5: ...Seal Gap Fireplace Front Ember Protector Fireplace Front Raised Hearth Fireplace Front Elevated Ember Protector Ember Protector Seal Gap Hearth Extension Mantels A mantel may be installed if desired see Figure 4 Woodwork such as wood trims mantels or any other combustible material projecting from the front face must not be placed within 12 of the fireplace opening Combustible materials above 12 an...

Page 6: ...pipe sections are locked together When installing double wall snap lock chimney to gether it is important to assure joint between chimney sections is locked Check by pulling chimney upward after locking Chimney will not come apart if properly locked It is not necessary to add screws to keep chimney together exception see Figure 9 page 8 Figure 5 Outside Air Kit Secure to Collars with Metal Tape Sc...

Page 7: ...18 24 36 48 4 3 8 16 3 8 ELBOW SET ONLY 9 3 4 25 1 2 1 12 3 4 30 3 4 1 15 34 3 4 1 18 40 1 1 21 1 4 46 1 4 1 23 3 4 49 1 4 1 1 27 3 4 56 3 4 1 30 60 3 4 1 1 33 66 1 36 71 1 1 38 1 4 75 2 41 1 4 80 1 4 1 1 1 45 86 3 4 2 46 3 4 89 1 2 1 1 1 51 97 1 1 53 1 4 101 2 56 1 4 106 1 4 2 59 1 4 111 1 2 1 1 1 61 3 4 115 1 2 1 2 64 3 4 120 3 4 1 2 68 1 4 127 2 1 70 130 1 1 2 74 1 4 137 1 2 1 2 1 76 3 4 141 1 ...

Page 8: ... Screws or Staples Min of 8 Firestop Spacer Screws or Staples Min of 8 Penetrating roof To maintain a 2 clearance to pipe on roof with a pitch a rectangular opening must be cut 1 Determine center point through which pipe will penetrate roof 2 Determine center point of roof Pitch is the distance the roof drops over a given span usually 12 3 Use roof opening chart Figure 12 to determine correct open...

Page 9: ...ainst open edge of flashing see Figure 14 Apply waterproof caulk around perimeter of collar to provide a proper seal Figure 14 Storm Collar Chimney Pipe Waterproof Caulk Storm Collar Flashing Terminations Spark Arrestor Fireplace system must be terminated with listed round top or chase terminations In any case refer to installation instructions supplied with termination CAUTION Do not seal open in...

Page 10: ...10 Foot Rule Seal Opening with Refractory Cement Outside of Fireplace Gas Line Conduit Repack Insulation Incoming 1 2 Black Iron Pipe Side Firebrick Finished Side Provide Enough Threaded End for Fitting Connection Figure 18 Gas Line Installation Optional Gas Line Installation Gas line hook up should be done by your sup plier or a qualified service person Note Before you proceed make sure your gas ...

Page 11: ...ing Brick Brick Stamped Number Location Brick Housing Flanges Brick Installation IMPORTANT Installationofbrick should be done after the fire place is placed in a permanent location Each brick housing is stamped with a number full size bricks are not stamped These num bers will help identify the brick when installing It is important to install these bricks exactly as instructed Press brick firmly i...

Page 12: ... 0 0 2 S 0 0 2 S 0 0 8 S 0 1 9 S 0 1 9 S 0 1 9 S 0 2 3 S026 S027 S028 S029 S030 F U L L F U L L F U L L F U L L S 0 3 4 F050 F049 F049 F049 F049 F049 F049 F049 F049 F049 F055 F056 F053 F055 F055 F055 S021 or S006 S012 S025 S024 F054 S042 F051 F054 F050 S041 S039 S038 S037 S001 S003 S007 S022 S040 S001 S003 F U L L F U L L F U L L F U L L F U L L F U L L F U L L S 0 0 6 F U L L F U L L F U L L F U ...

Page 13: ... S014R S014W 1 S015R S015W 1 S016R S016W 1 S019R S019W 3 S020R S020W 11 S021R S021W 1 S023R S023W 1 S024R S024W 1 S025R S025W 1 S026R S026W 1 S027R S027W 1 S028R S028W 1 S029R S029W 1 S030R S030W 1 REAR UPPER REFRACTORY RED IVORY QTY FULL 112140 02 FULL 112140 06 24 F054R F054W 3 S002R S002W 1 S005R S005W 2 S006R S006W 2 S007R S007W 3 S008R S008W 1 S011R S011W 1 S013R S013W 1 S014R S014W 8 S015R S...

Page 14: ...e into piping bag making sure the smaller opening is downward and over a moist towel to avoid spilling Place a wet towel over the bucket making sure it is directly on the surface of grout mixture This will keep the mixture moist and it will not dry out before use 5 Begin grouting by first doing a Filler Pass This is done by filling the joint about 3 4 full with grout mixture It is important to wor...

Page 15: ...ptional Ash Lip Kit Rail installation 1 Remove screws securing top face to firebox see Figure 22 2 Align holes on rail to be installed at top and replace screws Note Door rails are identical until spring clips are in place 3 Using remaining door rail as a template place along front row of bricks at bottom making sure rail front surface is flush with fireplace bottom face surface Mark hole centers ...

Page 16: ...rs must be fully opened before starting fire This will provide sufficient combustion air and maintain safe temperatures in firebox Figure 26 Bi Fold Glass Doors Doors Fully Closed Fireplace Front Fireplace Front Doors Fully Opened Installing Glass Doors After spring clips have been installed some adjustments may be needed Install the doors using the following steps 1 With bi fold doors completely ...

Page 17: ...laces ANSI Z21 60 orAmericanGasAssociationdraftrequirements for Gas Fired Log Lighters for Wood Burning Fireplaces Draft NO 4 dated August 1993 If you wish to install an unvented vent free gas log set only unvented gas log sets which have been found to comply with the standard for unvented room heaters ANSI Z21 11 2 are to be installed in this fireplace damper handle operation The damper handle op...

Page 18: ...y Parts Bi Fold Glass Masonry Door BDMO48E 48 Ebony BDMO48G 48 Pewter BDMO48C 48 Oiled Bronze Double Wall Pipe 12 12DM 18 12DM 24 12DM 36 12DM 48 12DM 12 12HT 18 12HT 24 12HT 36 12HT and 48 12HT 30 Offset and Return 30E 12DM and 30E 12HT Grate 109496 01 for F48 Series 123277 01 for WCM 48F Series Ember Protector 20093 Optional Outside air kit for floor installation ak4f Optional Outside Air Kit fo...

Page 19: ... Parts Continued SQUARE CHASE TOP TERMINATION STL 12D Round ToP TErminations RLT 12D and RLT 12HT Optional ASH LIP KIT Bricks AL48 Red Brick AL48I Ivory Brick Optional Hearth Spacer HS48 24 Round Woodnook DHR 24 Screen 118115 01 Rod 110146 02 Push On Nut 11418 ...

Page 20: ...122272 01 Rev D 01 10 2701 S Harbor Blvd Santa Ana CA 92704 1 866 328 4537 www fmiproducts com ...

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