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Forest Master Model: FM6DD/FM4DDE

5

Safety 

General Safety

•  The person using the machine must have adequate knowledge of the functioning 

and operation of the machine and must have read the manual.

•  Operators must be over the age of 18 and must not be under the influence of 

alcohol, drugs or any other substance that has an adverse effect on reaction 

speed.

•  The material to be fed into the machine should only be wood that is free from 

nails, screws etc.

•  The machine should be positioned on dry, level ground in the proper upright 

position and there must be no tripping or slipping hazards in the vicinity that 

could cause harm to the operator. 

•  Make sure the blades are in good condition and secure.

•  Check that all bolts are tight and secure, especially on the hopper and discharge 

chute.

•  Only use the chipper in adequate lighting (i.e. sunlight or sufficient artificial 

light).

Operation Safety

•  When operating the chipper, always wear gloves, ear protection, safety glasses 

and appropriate clothing. Do not wear loose clothing or jewellery.

•  The chipper should be operated by one person only. Any other bystanders must 

always be at least 50 feet from the work area. 

•  Do not chip wood over the specified maximum diameter (50mm/2”).

•  Do not chip seasoned wood, the chippers are designed for freshly cut soft and 

hard wood.

•  Do not operate the FM6DD inside or in a confined space; the exhaust from the 

engine contains carbon monoxide which is poisonous.

•  Never overload or attempt to chip woods beyond the manufacturer’s 

recommendation. It could result in personal injury or damage to the machine.

•  Never place any part of your body inside the feed hopper or the discharge chute. 

Fragments of wood that have not self-fed into the machine should only be 

pushed with other pieces of wood that you are feeding into the chipper. 

•  If the chipper gets jammed you must immediately stop the engine or motor.

•  Obstructed fragments inside the hopper should only be removed when the motor 

is turned off and the drum has stopped rotating. 

•  Never leave the chipper unattended while the motor is running. 

•  Never move in front of the discharge chute.

•  Ensure no wood fragments remain inside the chipper when turning it off.

•  Always take into account the time delay needed from switching the machine off 

for the knife drum to come to a halt. 

Safety Instructions

Summary of Contents for FM4DDE

Page 1: ...Model FM6DD FM4DDE IMPORTANT Read this manual fully before assembly and use and observe all safety rules and operating instruc tions Forest Master Direct Drive Wood Chipper FM6DD FM4DDE...

Page 2: ...diameter NOTE Do not insert wood over the diameter specified roots or trunks stones plastic metal or any other objects that are not specifically wood branches Do not insert seasoned wood as the chippe...

Page 3: ...Contents Contents Title Page No Specifications 4 Safety Instructions 5 Assembly 8 Operation 12 Maintenance 15 Troubleshooting 17 Warranty 19 Exploded Diagram FM6DD 20 Parts List FM6DD 21 Exploded Diag...

Page 4: ...08cc 4 Stroke Forest Master 4hp 2800W Electric Motor Fuel Input Petrol 230V Chipper Blade Twin Reversible Blades Twin Reversible Blades Overall Height 780mm 780mm Overall Length 910mm 910mm Overall Wi...

Page 5: ...rated by one person only Any other bystanders must always be at least 50 feet from the work area Do not chip wood over the specified maximum diameter 50mm 2 Do not chip seasoned wood the chippers are...

Page 6: ...state Only use Forest Master spare parts for replacements Contact us to arrange Never use the wood chipper with damaged or worn cables Never under any conditions remove bend cut fit weld or otherwise...

Page 7: ...of the waste Allow the engine to cool completely before storing in any enclosure Never store a machine that has gas in the tank or a fuel container near an open flame or spark such as a water heater s...

Page 8: ...5 through the small holes on the outer of the axle 46 4 Finally place each dome cap 48 on the ends of the axle 46 and secure the cap by tapping it with a mallet or hammer Part Name Part No Qty Engine...

Page 9: ...and motor through the following methods Engine FM6DD Fasten the engine 60 with the M8 bolts 56 M8 washers 33 M8 spring washers 30 and M8 nuts 57 The order of assembly is Bolt Washer Base Engine Washe...

Page 10: ...ted washer 55 the drum housing bolt holes and feed hopper tubing the bolt should find a thread on the other side of the housing to fasten together 9 Fasten the bottom of the feed hopper 1 to the drum...

Page 11: ...ugh the M8 serrated washer 55 the drum housing bolt holes and discharge chute tubing the bolt should find a thread on the other side of the housing to fasten together 12 Fasten the other side of the d...

Page 12: ...pulls usually starts the engine Move the choke lever if used for warm engine slowly back to the RUN position when the engine is running well If the wood chipper has not been running cold engine warm...

Page 13: ...injury Do not reach or step across the exit chute whilst the wood chipper is running This is very unsafe and could result in serious injury The chipper works best with the discharge chute pointing upw...

Page 14: ...discharge chute by loosening the bolt on the bottom of chute and lifting it upward to allow access to the drum Remove wood or branches that are blocking the drum and then restart the engine and chip a...

Page 15: ...E Regular Maintenance Checklist Procedure Before Each Use Every 25 Hours Every 100 Hours Check Engine Oil Level X Check General Equipment Condition X Check Blades for Sharpness and Wear X Clean Engine...

Page 16: ...inge to access the drum Loosen the bolts holding the blade to the drum and remove the blade There are two blade positions on the drum and both blades will need to be maintained equally Note The blades...

Page 17: ...t out hold a rag over the plug hole and pull the recoil cord several times to blow out any oil in the cylinder then wipe off the plug and reinsert it Is there sufficient oil Check the engine oil level...

Page 18: ...level and adjust if needed Engine smokes Petrol Check the oil level and adjust as needed Check the air filter and clean or replace if needed You may be using the wrong oil too light for the temperatur...

Page 19: ...MPORTANT NO RESPONSIBILITY IS ACCEPTED FOR INCORRECT USE OF THIS PRODUCT MODIFICATION OF THIS PRODUCT UNLESS SAID MODIFICATION HAS BEEN AUTHORISED BY FOREST MASTER WILL VOID THE WARRANTY The Warranty...

Page 20: ...ol 2 4 6 7 8 5 3 11 12 10 48 45 47 46 47 45 48 25 24 23 52 44 29 17 16 49 49 27 28 56 33 42 21 19 18 50 36 34 37 38 37 35 39 40 11 12 31 26 32 51 57 30 55 16 17 14 12 29 29 30 30 53 54 9 15 22 43 43 6...

Page 21: ...1 17 Drum Blade Bolt M10x25 4 19 Hopper Opening Micro Switch 1 22 Drum Housing Outer Plate 1 23 Drum Bearing 20 42 12 1 24 Bearing Circlip 1 25 Drum Housing Outer Plate End Cap 1 26 Bottom Blade 1 27...

Page 22: ...ploded Diagram Electric 2 4 6 7 8 5 3 11 12 10 48 45 47 42 46 47 45 48 25 24 23 52 44 29 17 16 49 49 27 28 21 20 19 18 50 36 34 37 38 37 35 39 40 11 12 31 26 32 51 30 54 16 17 14 13 12 29 29 30 30 53...

Page 23: ...m Blade Bolt M10x25 4 19 Hopper Opening Micro Switch 1 22 Drum Housing Outer Plate 1 23 Drum Bearing 20 42 12 1 24 Bearing Circlip 1 25 Drum Housing Outer Plate End Cap 1 26 Bottom Blade 1 27 Drum Spa...

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