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DESCRIPTION

FUNCTION

 

The 920 Burster bursts (breaks apart) single and multi-part 

continuous forms and feeds them sequentially onto the stacker. 

The optional Slitter enables the operator to remove the trim at 

the same speed the forms are being burst. 

The Sequence Stacker allows continuous runs of forms without 

stopping the Burster to unload the Stacker. Web belts carry the 

forms from the Burster output onto a slanted grill where they are 

partially jogged for removal.

MODEL NUMBER

FD 544          BURSTER 115V 50/60 Hz 3 Amps

FD 545          BURSTER 230V 50/60 Hz 2 Amps

FD 546          BURSTER/SLITTER 115V 50/60 Hz 3     

                      Amps

FD 547          BURSTER/SLITTERS 230V 50/60 Hz

 

                1 Amp

FD 546-40     BURSTERS/SLITTERS/IMPRINTER

                      115V 50/60 Hz 3 Amps

FD 546-50     BURSTER/SLITTERS/TRACTORS

                      115v 50/60 Hz 3 Amps

MOUNTING BURSTER TO THE 

TABLE

This Burster is mounted to the table                                          

1. FD540-60

 

with one hole intosurface of table. Install

“J” bolt in hole provided. Install washer and

wingnut loosely from underside of top surface.

Place Burster on table with infeed end of machine over large 

hole in table top. The Burster should fit flush with table on all 

sides. Push “J” bolt up and turn so that “J” bolt hooks over edge 

of lip on Burster frame. Tighten wingnut on “J” Bolt.

ACCESSORIES

Anti-Tenting Bracket                                    395-0015

Center Slitter                                               FD 540-77

Power Stacker                                            FD 540-80

Table                                                           FD 540-60

Static Elim. (Dual wand)                             FD 540-38

Static Elim. (Single wand)                           FD 540-88

14” Form Length Adapter                            FD 540-14

Extra Wide Margin Slitters                          FD540-40-Left

                                                                    FD540-42-Right

Rolling Tear Bar Assy.                                 395-0054

FORM SPECIFICATIONS

Variable Speed:                                                                                                         0-200 ft/min (0-60 m/min)

Weight:                                                                                                                      10-125 lbs.

Length:                                                                                                                      2 3/4”-12” (7-30.5 cm)

Width:                                                                                                                        15 7/8” (40.3 cm)

Max Slitting:                                                                                                              15 7/8” (40.3 cm)

Max Nonslitting:                                                                                                        14 7/8” (37.8 cm)

Min Slitting:                                                                                                                3 1/8” after slitting (7.9 cm)

Multiple Parts:                                                                                                            1-4 part (100 lbs total, no copy exceeding 60 lbs tag

                                                                                                                                   stock.) Permanent fastening of one or both margins

 

                                                                                                                   recommended.

DIMENSION                        BURSTER                           SLITTER                             OVERALL

HEIGHT                                        10 7/8”                                            10 7/8”                                          10 7/8”

 

                                               (27.6 cm)                                       (27.6 cm)                                       (27.6 cm)

WIDTH                                          24”                                                 21 3/4”                                           24”

 

                                               (61 cm)                                          (55.3 cm)                                       (61 cm)

LENGTH                                       46”                                                 7 7/8”                                             53 7/8”

 

                                               (3.6 cm)                                         (136.9 cm)                                     (117 cm)

WEIGHT                                        90 lbs                                            15 lbs                                            105 lbs

 

                                        (41 kg) 

                                    (6.8 kg) 

                                (7.6 kg)

1

Summary of Contents for FD 540

Page 1: ...FD 540 Burster OPERATOR MANUAL FIRST EDITION...

Page 2: ...LLATION Unpacking 2 Assembly 2 OPERATION General 4 Safety 4 Control Feature Function 5 Form Set up Procedure with Slitters 7 Form Set up Procedure with Tractor Slitters 9 Bursters with Imprinter Featu...

Page 3: ...y from underside of top surface Place Burster on table with infeed end of machine over large hole in table top The Burster should t ush with table on all sides Push J bolt up and turn so that J bolt h...

Page 4: ...hreaded inserts in the Burster Fig 2 3 Insert all four screws two 2 on underside of stacker tray without tightening them Once they are all in tighten with a medium Phillips screwdriver Fig 2 4 To inst...

Page 5: ...ver Parts Required 1 Infeed Brush Assembly Packed with Burster 4 6 32 Phillips Pan Head Screws Packed in Accessory Box 1 Unpack the infeed brush assembly and inspectfor damage 2 Place the infeed brush...

Page 6: ...machines Familiarity with these devices is very important in order to operate this machine properly SAFETY The machine has built in safety devices to protect the operator but these devices do not repl...

Page 7: ...p Button Stops Burster Paper Guides Restrict side to side movement of form while it is entering the burster Infeed Guide Brush Holds forms in place as they are fed over Infeed Table Blade Indicator Ma...

Page 8: ...the burst Safety Cover Interlock Switch Cuts power to the speed control when safety cover is opened Machine will not run with the cover open Jam Detection Switch Cuts power to the motor instantaneousl...

Page 9: ...orm length of the Form Setting Indicator Push the knob back in Fig 8 4 Push the paper guides apart 5 Thread the form under the infeed rod over the paper table and under the iinfeed brush 6 Lightly pre...

Page 10: ...that run the length of the form Fig 11 The Tear Bar height is adjustable to accommodate the characteristics of various forms To adjust the height the tear bar must be pushed to compress the spring and...

Page 11: ...you do not wish to slit push the Edge Slitters apart and out of the way To use Center Slitter position Slitters where cut is desired tighten thumbscrew and set screws 4 Continue with steps 10 thru 11...

Page 12: ...10...

Page 13: ...on the Ink Roller If the Setscrews are not in plain view use the Handwheel to bring them into view Slide the Ink Roller well away from the Signature area on the Check 6 Loosen Setscrews on Platen Cyl...

Page 14: ...paper has a natural curve Sometimes thia curve tends to catch air and sail If this occurs try running them upside down 2 Perforations vary in strength If the forms are bursting hard tearing or breaki...

Page 15: ...sed Jam detector not activating Jam Detection Switch Forms creep to one side Infeed guides not set properly Tension not uniform across the roller Edge of form not under roller Burster stalls tears for...

Page 16: ...ent Feed roller tension Uneven Inking Ink Roll not adjusted uniformly Ink Roll dried up or not turning freely Signature patch worn or installed improperly Uneven Signature Position Forms not in Tracto...

Page 17: ......

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