Formax FD 8802 series, Instruction Manual

Page 1: ...Instruction Manual Provided By http www MyBinding com http www MyBindingBlog com Formax FD 8802 Series Shredders ...

Page 2: ...Industrial Conveyor Shredders FD 8802CC Cross Cut FD 8802SC Strip Cut OPERATOR MAINTENANCE MANUAL SECOND EDITION 10 07 ...

Page 3: ...is number into the nameplate shown here immediately after receipt of the shredder MACHINE SPECIFICATIONS Model Type FD 8802CC FD 8802SC Serial Shred Size 1 4 x 2 1 2 Sheet Capacity 75 90 105 125 Speed Up to 40 fpm Up to 50 fpm Throat Width 16 16 Waste Bin Capacity 36 gallons 49 gallons Motor 8HP 8HP Power 3 Phase 220V 50 60Hz both models Weight 661 lbs 661 lbs ...

Page 4: ... Specifications Power Requirements 5 Installation 5 Start up Main Switch and Control Panel 6 Operation Overloading 7 Maintenance Emptying Waste Bin 8 Maintenance Removing Side Covers 8 Maintenance Conveyor Belt Maintance 8 9 Maintenance Lubricating Shredder Mechanisms 10 Maintenance Exterior Cleaning 10 Installation Optional EvenFlow Oiler 11 Parts Lists 12 21 ...

Page 5: ...e hazardous if used incorrectly by untrained staff or for purposes other than those for which it is designed Material with a tendency to curl e g tapes cords etc should not be processed Keep long hair loose clothes ties scarves etc away from paper feed opening Only one person should operate the shredder at a time Always follow local safety and accident prevention regulations when operating the shr...

Page 6: ...der may only be operated serviced and repaired by authorized trained personnel The shut down procedures specified in this manual must be followed during all assembly dismantling and re assembling cleaning and maintenance work This type of work must be performed only when the machine is idle The drive of the FD 8802 must be secured against unintentional switching on before performing work on the mac...

Page 7: ... be put out of operation Never reach into the cutting system while it is operating you risk serious injury Only when all safety devices are operating correctly can the shredder be used again Operate the shredder only when these devices have been checked and are in order 1 Check the Safety Bar push button A in front of the feeding table Safety Bar push button A in front of the feeding table Safety ...

Page 8: ...General Overview Front View with Waste Bin Control Panel and Cutting Block Access Door Breaker Panel Feed Table Safety Bar Safety Bar Right Side View with Electricity Control Box Access Door 4 ...

Page 9: ...pecifications Power Requirements Installation 1 Appropriate power outlet must be available at installation site 2 The FD 8802 is delivered completely assembled although it can be delivered in parts if necessary During transport be aware of the shredder s high center of gravity 3 The shredder can be moved on its casters If a fork lift is used to transport the machine be sure to use the designated pi...

Page 10: ...tion Start up and Operation Main Switch 1 On the right side of the machine open the orange door leading to the electrical control panel Push on the lever Fig 1 and the handle will pop out Pull to open Fig 2 2 Flip the main power switch to the UP position Fig 3 3 Insert key into On Off switch to right of control panel Fig 4 Turn key right to the On position Fig 1 Fig 2 Fig 3 Main Power Switch MODE ...

Page 11: ...witch on the control panel to the OFF position 3 Open the electrical control panel door and flip the main power switch DOWN to the off position Overloading the motor If the shred capacity of the machine is exceeded too large a stack of paper etc the shredder will stop automatically To resume shredding 1 Push and hold the reverse pad until the paper backs completely out of the shredder 2 Press the r...

Page 12: ... can become worn over time The belt must be replaced when the woven fabric inlay becomes visible Contact the Formax Service Department for assistance Cleaning the Conveyor Belt area The conveyor belt area must be cleaned once a month or as needed to maintain optimal performance 1 Switch off the shredder and unplug from wall outlet 2 Remove the covers on both sides revealing the cleaning openings i...

Page 13: ...nsion Check the chain tension once every week in the first month then once a month thereafter 1 Switch off the shredder and unplug from wall outlet 2 Remove the right side cover 3 The sagging of the chain see Fig 6 should be 9 14 mm measured from the top inside of the frame to the cutting head chain If it is not within this range loosen the tension screws until the sagging reaches the correct level...

Page 14: ...dle 2 Spray special cutting block oil through the paper inlet onto the cutter rolls 3 Close the Access Door and press the START button on the control panel 4 Run the cutting system forward and backward several times without feeding paper This will help to remove paper shreds and particles A Drive Chains The drive chains should be checked during PMs and greased as needed 1 Switch off the shredder a...

Page 15: ...4 pre drilled mounting holes using the supplied screws fig 6 Insert tubing into quick connect fitting on pump and fill pump with oil Pump handle back and forth several times to introduce oil into the system and remove air from the line Once oil appears from nozzles check for any leaks at all hose and fitting locations and tighten if needed fig 6 The brass oiler nozzles fig 3 can be po sitioned using sli...

Page 16: ...BOLTS FOR LOADING TABLE SUPPORTER 18 4 8802 TOP 05 8802 TOP 05 FRONT CASE 1 5 8802 TOP 06 8802 TOP 06 PCB FRONT COVER 1 6 8802 PCB 07 8802 PCB 07 PCB CASE INSIDE NOT SHOWN 1 7 8802 BOD 01 880213 BOD 01 LOWER FRAME 1 8 8802 WST 01 880213 WST 01 WASTE BIN 1 9 8802 BOD 05 880213 BOD 05 DOOR 1 10 8802 LAT 01 8802 LAT 01 WASTE BIN DOOR LATCH 1 1 2 4 5 6 7 8 9 3 10 ...

Page 17: ...ING TABLE 1 5 8802 DOR 01 8802 DOR 01 CUTTING BLOCK ACCESS DOOR 1 6 8802 TOP 04 8802 TOP 04 REAR CASE UPPER 1 7 8802 BOD 02 880213 BOD 02 REAR CASE LOWER 1 8 8802 BOD 01 880213 BOD 01 LOWER FRAME 1 9 8802 PCB 19 8802 PCB 19 POWER PLUG 30A 1 10 8802 TOP 07 880213 TOP 07 CONTROL PANEL COVER 1 11 8802 HIN 01 8802 HIN 01 WASTE BIN DOOR HINGE 2 12 8802 BEL 02 8802 BEL 02 CONVEYOR BELT PLASTIC STRIP 1 1...

Page 18: ...OD 03 SIDE CASE RIGHT 1 4 8802 BOD 04 880213 BOD 04 SIDE CASE LEFT 1 5 8802 PCB 02 880213 PCB 02 ELECTRICITY CONTROL BOX DOOR 1 6 8802 CAT 01 880213 CAT 01 CASTERS 4 7 8802 TOP 07R 8802 TOP 07R LOADING TABLE SIDE PANEL RIGHT 1 8 8802 TOP 07L 8802 TOP 07L LOADING TABLE SIDE PANEL LEFT 1 9 8802 HIN 01 8802 HIN 01 WASTE BIN DOOR HINGE 2 14 Left Side 2 4 6 Right Side 3 1 5 6 7 8 9 ...

Page 19: ... 03 MOTOR SPROCKET 1 8 8802 CCH 02 CONVEYOR CHAIN 1 9 8802 SPR 01 CONVEYOR SPROCKET 1 10 8802 CCH 01 CUTTING HEAD CHAIN 1 11 8802 RUB 01 VIBRATION PROOF RUBBER 025 4 12 8802 GEA 01 SYNCHRONIZING TOOTHED WHEEL 2 13 8802 CTB 08 SHORT SHAFT 1 14 8802 CTB 07 LONG SHAFT 1 15 8802 MOT 01 MOTOR 1 8802 CON 02 CONVEYOR SHAFT HOLDER 2 8802 CTB 05 MOTOR BASE PLATE 1 8802 CTB 00 CUTTING HEAD 1 Right Side CUTT...

Page 20: ...1 8 8802 CCH 02 CONVEYOR CHAIN 1 9 8802 SPR 01 CONVEYOR SPROCKET 1 10 8802 CCH 01 CUTTING HEAD CHAIN 1 11 8802 RUB 01 VIBRATION PROOF RUBBER 025 4 12 880213 GEA 01 SYNCHRONIZING TOOTHED WHEEL 2 13 800213 CTB 08 SHORT SHAFT 0 5 1 14 800213 CTB 07 LONG SHAFT 0 5 1 15 8802 MOT 01 MOTOR 220V 60Hz 8HP 1 16 8802 CON 02 CONVEYOR SHAFT HOLDER 1 880213 CTB 05 MOTOR BASE PLATE 1 880213 CTB 00 CUTTING HEAD 1...

Page 21: ... ZZ 8802 CTB 12 n a CUTTER PRESS WASHER 8802 CTB 13 n a BEARING WASHER 8802 CTB 14 n a BEARING NUT 8802 CTB 15 n a CUTTER NUT 8802 CTB 16 8802 CTB 16 BEARING HOUSING 8802 CTB 17 n a GUIDE REINFORCEMENT PLATE n a 880213 CTB 11 GUIDE REINFORCEMENT PLATE A n a 880213 CTB 12 GUIDE REINFORCEMENT PLATE B 8802 CTB 18 880213 CTB 13 UPPER GUIDE 8802 CTB 19 880213 CTB 14 LOWER GUIDE 8802 CON 02 8802 CON 02 ...

Page 22: ...ASSEMBLY 1 4 8802 PCB 14 TERMINAL PLATE 1 5 8802 PCB 18 BREAKER 1 6 8802 PCB 15 MAGNETIC CORE 2 7 8802 PCB 04 EOCR 1 8 8802 PCB 01 ELECTRICITY CONTROL BOX BASE 1 9 8802 PCB 03 ELECTRICITY CONTROL BOX 1 10 8802 DEC 01 CONTROL PANEL DECAL 1 11 8802 TOG 01 ON OFF TOGGLE SWITCH WITH KEY 1 12 8802 PCB 12 DATA OUTPUT CABLE 1 1 10 ELECTRICAL 7 8 5 6 4 3 9 2 12 ...

Page 23: ...OR CABLE EXTENSION BODY CABLE 1 6 8802 PCB 13 DOOR SENSOR CABLE 1 7 8802 PCB 11 MAIN CABLE 1 8 8802 PCB 19 CONTROL PCB CABLE SENSOR CABLE 1 9 8802 PCB 06 CONTROL PCB 1 10 8802 SWI 01 WASTE BIN DOOR SWITCH 1 11 8802 PCB 16 MICRO SWITCH CUTTING HEAD ACCESS DOOR 15A 1 12 8802 PCB 08 SENSOR 1 13 8802 PCB 09 SENSOR CABLE 1 14 8802 PCB 21 CONTROL BOARD CASE 1 2 3 1 6 5 7 4 9 8 10 11 12 13 14 19 ...

Page 24: ...02 CTB 20 WASTE GUIDE REAR 1 3 8802 CTB 06 WASTE GUIDE RIGHT AND LEFT 2 4 8802 SBM 02 COVER FOR SAFETY BAR MICRO SWITCH 1 5 8802 SBM 01 SAFETY BAR MICRO SWITCH 1 6 8802 CTB 04 FRONT WASTE PROOF PLATE 1 5 1 4 2 3 Underside View Feed Table and Conveyor Underside View Safety Bar and Micro Switch 6 ...

Page 25: ...OIL 22 OIL PUMP 1 3 8902 OIL 23 OIL NOZZLE BRACKET 1 4 8902 OIL 24 OIL HOSE 1 5 8902 OIL 25 PUMP MOUNTING SCREWS 4 8902 OIL 26 NOZZLE BRACKET MOUNTING SCREWS EVENFLOW OILING SYSTEM optional OILING SYSTEM optional 1 4 3 Front of Shredder Top View with Access Door open 2 5 1 ...

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