Formica Foliant 370T, Instruction Manual

Page 1: ...1 FORMICA CZ s r o Machines for one sided paper lamination in the printing and copying industry FOLIANT 370T FOLIANT 520T FOLIANT 520HP FOLIANT 720HP Instruction Manual Version 1 2002...

Page 2: ...2...

Page 3: ...perating staff and to protect the equipment during its normal use The safety measures do not however cover all safety aspects Therefore the operating staff should read and understand this instruction...

Page 4: ...es and health protection during work should be complied with It is prohibited that the operating staff has loose sleeves or other parts of the clothing during the lamination During work it is prohibit...

Page 5: ...1 1 Indicator of lamination temperature 2 Cover of the main roller 3 Covers of pylons 4 Pylons 5 Perforation arm 6 Cutter arm 7 Roll carrier 8 Side plates 9 Control panel 10 Main switch 11 Feeding tab...

Page 6: ...ng on the material being processed Lamination temperatures are regulated from 80 till 140 C The maximum operating width for the equipment and the speed of the lamination depend on the type of the equi...

Page 7: ...996 EN 563 1994 Safety of machinery Temperatures of surfaces accessible to contact Ergonometric parameters for determining temperature limits of hot surfaces CSN ISO 7000 1996 ISO 7000 1989 Pictograms...

Page 8: ...4 1 1995 EN 55014 1 1993 Electromagnetic compatibility Requirements on household appliances electrical equipment and similar equipment Part 1 Radiation Standards for product group CSN EN 55014 2 1998...

Page 9: ...nly black and yellow 2 4 Electrical installation The 220 230V 50 Hz sockets for the connection of the equipment must be located in the vicinity of the equipment and must remain freely accessible The s...

Page 10: ...even surface Recommended accessories the FOLIANT table with appropriate width Temperature for storing 10 C to 60 C 10 F to 140 F Relative humidity 20 to 80 non condensing relative humidity 3 3 Locatio...

Page 11: ...ation work The equipment must be disconnected from the power network during installation Installation procedure 1 Placing the foundation of the equipment on the working place 2 Removing side protectiv...

Page 12: ...pring 6 Regulation nut Figure 6 4 Back installation of side protective covers and covers for the carriers of the roll 5 Assembly of the axial shaft with arms of perforation wheel and knife 6 Assembly...

Page 13: ...Cover of the working area of the heated roller during lamination it tightens the foil therefore it must always be tilted down in the working position and safeguarded by latches with eccentric screws C...

Page 14: ...14 4 Electrical elements 4 2 3 1 T 2 5 A N L T 630 mA T 100 mA 8 7 10 N L 9 11 12 6 5 T 10A T 16A 13 15 14 16 17 T 10 A T 16 A 18 19...

Page 15: ...3 Rectifier 14 Motor fuse 15 Sensor filter 16 Transformer 17 Speed sensor 18 Main fuse 19 Sheets counter connector Wiring diagram Laminator T 1 Temperature sensor 2 Motor 3 Fan PC board cooling 4 Temp...

Page 16: ...16 T 100 mA T 630 mA L N T 800 mA T 6 3 A N L 13 T 10 A T 6 A 1 2 3 4 7 8 9 10 11 12 14 15 16 6 5...

Page 17: ...the MOTOR PAUSE button is used 5 The revolving SPEED 1 potentiometer changes the speed of the engine The red EMERG REVERSE 8 button changes immediately the direction of the turning of the motion engi...

Page 18: ...C TOTAL SHEET yyyy ERRORS ARE ENABLE T ERRORS OFF ROL TEMP aaa C TOTAL LEN yyyy m ERRORS ARE DISABLE T ERRORS ON ROL TEMP aaa C SPEED x xx m Potentiometer T T T T YES NO YES NO FUNCTION FUNCTION FUNCT...

Page 19: ...ged by pressing the T button 4 3 FUNCTION key for older versions Using the FUNCTION key we may change between five display options see the development chart Step 1 Lamination temperature setting The i...

Page 20: ...ERRORS OFF ROL TEMP aaa C TOTAL LEN yyyy m ERRORS ARE DISABLE T ERRORS ON ROL TEMP aaa C SPEED x xx m Potentiometer T T T T YES NO YES NO FUNCTION FUNCTION FUNCTION FUNCTION Temp setting Speed setting...

Page 21: ...sheet Also for lamination of narrower foils and sheets of paper on the laminator Material polypropylene of width of 24 30 m or nylon of width of 32 m Polyester of width up to 125 m may also be laminat...

Page 22: ...ng roller tilted up E Equalizing rollers F Foil G Setting the pressure of main rollers H Pressure arm I Back stretching rollers J Equalizing bar K Bottom additional roller Figure 11 L Paper M Lever of...

Page 23: ...r starts moving and winding off It is necessary to direct the paper with the foil so that it winds around the additional roller K over the moving equalizing bar J up to between the back pair of the st...

Page 24: ...ation on the equipment than usual After having laminated several sheets of paper the speed of the lamination may be gradually increased and the temperature will settle to amount to the required temper...

Page 25: ...n during operation Do not set the pressure of the cutting too high because the cutting wheel brakes the motion of the roll The side movement of the wheel must also be prevented during the cutting ther...

Page 26: ...y when the cutter is used it is good to have higher pressure on the side of the perforation After completing work with the laminator release the arm of the pressure from the regulation screw GImportan...

Page 27: ...ers entirely you will safe the surface of the silicon cover of the rollers The releasing is performed using the rails 3 by releasing them from the top of the tightening screws Before starting the oper...

Page 28: ...m is in the middle position the back upper roller rests on the bottom roller only with its own weight This position is suitable for the operation of the laminator Using your hand you may turn the back...

Page 29: ...anner you have installed it Replacing the foil may be performed when you clean the main rollers Important notice Due to safety reasons it is strictly prohibited to replace the foil on the roller heate...

Page 30: ...rail B on the feeding table A Feeding table B Sliding side rail with arrest Figure 18 It is suitable to place a working board behind the laminator and separate the formats immediately by tearing them...

Page 31: ...rts to increase Then automatically the speed of the lamination increases again The automatic mode should be used primarily when connecting the laminator to automatic feeding machine A typical situatio...

Page 32: ...rollers The working rollers wrinkle the paper on the edges reduce the pressure of the working rollers Another cause may be huge difference between the width of the foil and the width of the sheet see...

Page 33: ...check regularly whether any remains of material were left in the working space paper foil etc Perform any cleaning and handling only when the connecting cable is disconnected The silicon rollers are b...

Page 34: ...release of pressure of main E Cam for setting the pressure on back rollers rollers on a 0 4 scale F Foil roll G Moving bar of side stop of print H Extension for the format of 700x1000 mm sheets 2 basi...