FPG IN 3C06S, Product Manual

Page 1: ...Refrigerated Cabinets Square Format ...

Page 2: ... Future Products Group Limited All rights reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means electronic mechanical photocopying recording or otherwise without the prior written permission of Future Products Group Ltd ...

Page 3: ... Cabinets 9 Door Configuration 9 Shelf Lighting 9 Condenser Unit 9 Controls 10 Control Panel 10 Power and Refrigeration 10 Lights 10 Temperature Controller 10 Temperature Controller Adjustment 10 Preparation 11 Shelf Location and Ticketing 11 Shelf Adjustment 11 Turn on Refrigeration 11 Fumes and Odours 11 Defrost Cycle 12 Load Cabinet 12 Loading Restrictions 12 Close all Doors 12 Turn on Lights 1...

Page 4: ... 18 Condensate 18 Inspection 18 Fault Correction 18 INSTALLATION 19 Regulations 19 Compliance with Local Requirements 19 Setting Up 19 Unpacking 19 Site Preparation 19 Cabinet Preparation 19 Shelf Trays 19 Grounding 20 Power Supply 20 Isolation 20 Location 21 Ventilation 21 Air Flow Requirements 21 Air Duct 21 Access 21 Condenser Unit remote installation 22 Types of Installation 22 Type 1 Refriger...

Page 5: ...Control 26 XR40CX Key Functions 27 XR40CX LED Functions 27 FPG Settings 30 Dixell Default Settings 30 XR40CX Hot Key 31 XR40CX Alarm Signals 32 XR40CX Connections 32 Door Seals 33 Seal Replacement 33 Sliding Doors 33 Mains Lead 33 Lead Replacement 33 SPECIFICATIONS 34 Mechanical 34 Electrical 34 Controller Settings 35 Dixell XR40CX Settings 35 Dixell XR35CX Settings 35 Compliance 36 Safety Aspects...

Page 6: ...nsions 41 Cabinet Variants 41 IN 3C06S In counter mounting 41 IN 3C09S In counter mounting 42 IN 3C12S In counter mounting 43 IN 3C15S In counter mounting 44 IN 3C06S Counter top mounting 45 IN 3C09S Counter top mounting 46 IN 3C12S Counter top mounting 47 IN 3C15S Counter top mounting 48 IN 3C06S Free Standing 49 IN 3C09S Free Standing 50 IN 3C12S Free Standing 51 Ventilation 52 Under bench Enclo...

Page 7: ...s both general and technical tell you how to install operate and look after your inline food service cabinet so that you can receive the full benefits that this cabinet has to offer These instructions cannot however cover all eventualities If you are unsure of any aspect of the installation instructions or performance of your cabinet contact your dealer promptly or contact us via email to support ...

Page 8: ...ies of service records in the event of compressor failure Any damage or malfunction resulting from the use of non FPG supplied spare parts Specific Exclusions The following are specifically excluded from warranty Breakage of glass or plastic components or the replacement of LED lighting strips or gaskets Maladjustment of the electronic refrigeration controller by an unqualified person Routine comp...

Page 9: ... bench or remotely Condensate is piped to a removable container Door Configuration Sliding doors can be fitted to the front and back of the cabinets Fixed glass can be fitted in place of doors at the front Shelf Lighting Cabinets are fitted with a top light as standard Lights below each shelf are available as an optional extra at the time of ordering Cabinets are fitted with high efficiency LED li...

Page 10: ...troller should only be adjusted by a qualified service technician The controller is set up during manufacture of the cabinet and should not require further adjustment The indicated temperature is sensed by a probe in the return air entering the cooling coil This is used to control the refrigeration condenser operation and will be marginally higher than the internal cabinet temperature Incorrect ad...

Page 11: ... to disengage them from the slots in the support posts Insert the brackets into their new position and push bracket down firmly The brackets may be positioned to give two different degrees of slope to the shelves Refit all shelf trays and doors N B Make sure brackets are pushed down as far as they can go Failure to do this may result in shelf collapse when loaded with product Turn on Refrigeration...

Page 12: ...ad the cabinet with pre chilled product from either the front or rear doors The cabinet is designed to maintain the temperature of pre chilled product at between 2 and 4 C It is not a refrigerator and consequently if warm product is introduced there could be some delay before the operating temperature falls to the normal operating level Loading Restrictions It is important to leave adequate free s...

Page 13: ...g the products Once the cleaning is finished turn the cabinet on again turn off the lights and shut the doors The cabinet will cool down under minimum load and be ready for the next day s use De frost Cycle The cabinet will de frost automatically six times per day The cabinet should NOT be temperature tested within hour of a de frost programme being completed The first defrost cycle will occur fou...

Page 14: ... needs adjustment Adjust controller Ambient temperature 25 C Adjust store air conditioning Damaged or missing door seal Replace door seal Evaporator coil iced up De ice coil Condenser radiator blocked Remove dust and debris Thermostat faulty Replace controller Temperature probe damaged Replace temperature probe Defrost cycle not suitable Adjust to match environment Fans not operating Have fans che...

Page 15: ...faces will be damaged Glass All glass should be cleaned using a good quality glass cleaner and a clean cloth DO NOT use abrasive pads or cleaners because they will damage the surface of the glass Sliding Doors Sliding glass doors are located by plastic guides at the top and bottom The doors can be removed for cleaning by sliding the door to a central position placing hands either side of the door ...

Page 16: ...CABINETS CLEANING Access to the Cabinet Base Cavity Remove the doors by sliding them to the centre and lifting to disengage them from the door tracks Lift out the deck trays Remove the two screws securing the fan deck and stand it upright on the base It cannot be removed Lift out the plastic air louvers Lift the cover plate off the evaporator coil and disengage it from the chassis to reveal the co...

Page 17: ...ict the air flow and degrade cabinet performance Temperature Probes Take care not to damage or move the temperature probes when cleaning the cooling fins One probe is located on the fan side of the cooling coil in free air A second probe is inserted between the fins of the cooling coil on the air exit side Do NOT move the probes Condensate Container The condensate container is only designed to han...

Page 18: ...essed air are mandatory Be very careful not to bend or damage the soft aluminium fins when vacuuming the radiator If the fins are flattened airflow will be restricted and overheating will result The orientation of the condenser depends on the cabinet size Condensate The condensate container should be checked each time the cabinet is cleaned The quantity of water will depend on the relative humidit...

Page 19: ...separately Site Preparation Ensure the cabinet location and any bench cut outs are made to the precise measurements shown in the Mechanical Drawings Position the cabinet in its allocated working position Use a spirit level to ensure the cabinet is level from side to side and front to back If this is not carried out water may accumulate in the cabinet well and uneven temperature distribution could ...

Page 20: ...r chassis to allow the cabinet to be bonded to a surge grounding conductor or to adjacent equipment should this be required Power Supply Before connecting to the power supply check that the local supply is correct to that shown on the rating plate located on the rear of the cabinet Isolation If the cabinet is not connected by a plug and socket but is hard wired to the mains supply a means of isola...

Page 21: ...r and warm air to exit It is not sufficient to provide just one or two grilles as the air will tend to re circulate within the enclosure resulting in poor refrigeration performance Air Duct A duct must be constructed to separate the inlet side of the condenser radiator from the exhausted warm air This will prevent internal re circulation of warm air Access Access to the back of the cabinet is requ...

Page 22: ...condensing unit Type 1 Temperature Probe Electrician The condenser temperature probe is pre connected to the refrigeration controller and must be inserted in the mounting pocket on the discharge pipe of the compressor Type 1 Power Connections Electrician Cable for connection to the condenser unit is already connected to the display cabinet Sufficient length is provided for spacing up to five metre...

Page 23: ...the mains supply Shelf Lights Shelf lights are an optional extra which can be fitted during manufacture Test Lighting Components Before replacing an LED strip check that the power supply is working If there is no dc voltage at the output the power supply should be replaced If there is a dc output the LED assembly must be replaced Access to LED Strips The LED strips are protected with plastic cover...

Page 24: ...erformance the condenser radiator must be kept clean Failure to do this will lead to a build up of dust and the restricted airflow will prevent the unit from working properly The compressor may overheat and the cabinet temperature may rise Regular vacuuming will prevent a build up of dust and fluff however three monthly service checks by a refrigeration engineer which include cleaning the condense...

Page 25: ...r Circulation Fan The cabinet air circulation fan is located in the base of the cabinet Access is gained by removing the deck trays The fan deck is connected to the cabinet with a plug and socket so may be easily removed for cleaning The fan has a single phase programmable speed motor Continued on next page ...

Page 26: ...s that can be easily programmed through the keyboard XR40CX Compressor Control The regulation is performed according to the temperature measured by the thermostat probe with a positive differential from the set point if the temperature increases and reaches set point plus differential the compressor is started and then turned off when the temperature reaches the set point value again In case of a ...

Page 27: ...DOWN To see the min stored temperature in programming mode it browses the parameter codes or decreases the displayed value To switch the instrument off if onF oFF Not enabled To lock unlock the keyboard To enter into programming mode To return to the temperature display mode XR40CX LED Functions LED MODE FUNCTION ON Compressor enabled Flashing Anti short cycle delay enabled ON Defrost enabled Flas...

Page 28: ... the SET key Press and immediately release the SET key or wait for 5 seconds to display the probe temperature again XR40CX Change the Set point To change the set point value press the SET key for more than 2 seconds The value of the set point will be displayed and the C or F LED starts blinking To change the set value push the or arrows within 10s To memorise the new set point value push the SET k...

Page 29: ...OTE 1 If no parameter is present in Pr1 after 3s the noP message is displayed Keep the keys pushed till the Pr2 message is displayed NOTE 2 The set value is stored even when the procedure is exited by waiting for the time out period to expire TO MOVE A PARAMETER FROM THE HIDDEN MENU TO THE FIRST LEVEL AND VICEVERSA Each parameter present in the HIDDEN MENU can be removed or put into THE FIRST LEVE...

Page 30: ...100 CCt Continuous cycle duration 0 0 24 0h 0 0 CCS Set point for continuous cycle 55 0 150 0 C 67 302 F 5 COn Compressor ON time with faulty probe 0 255 min 15 COF Compressor OFF time with faulty probe 0 255 min 30 CF Temperature measurement unit C F C rES Resolution in integer dE dec point dE Lod Probe displayed P1 P2 P1 rEd2 X REP display P1 P2 P3 P4 SEt dtr P1 dLy Display temperature delay 0 2...

Page 31: ...L did Digital input alarm delay 0 255min 5 Nps Number of activation of pressure switch 0 15 15 odc Compress status when open door no Fan CPr F_C no rrd Regulation restart with door open alarm n Y y HES Differential for Energy Saving 30 C 30 C 54 F 54 F 0 Adr Serial address 0 247 1 PbC Kind of probe Ptc ntc ntc onF on off key enabling nu oFF ES nu dP1 Room probe display dP2 Evaporator probe display...

Page 32: ...hanged CA Serious external alarm i1 F bAL All outputs OFF CA Pressure switch alarm i1 F PAL All outputs OFF XR40CX Alarm Recovery Probe alarms P1 P2 P3 and P4 start some seconds after the fault in the related probe they automatically stop some seconds after the probe restarts normal operation Check connections before replacing the probe Temperature alarms HA LA HA2 and LA2 automatically stop as so...

Page 33: ...ing door has a rubber seal between the door and the cabinet end panel The seal slides into a groove in the door extrusion and can be withdrawn and replaced if damaged A centre seal is fitted between the inner and outer doors The Qlon seal is located in a slot in the aluminium extrusion and can be replaced if damaged Mains Lead REFRIGERATED CABINETS SERVICING Lead Replacement If damaged the mains l...

Page 34: ... Glass Type Double glazed Front Doors Fixed glass Number of Shelves Two plus base Display Area 0 51 m2 0 85 m2 1 3 m2 1 8 m2 Refrigerant R 134a R 134a R 134a R 134a Refrigerant charge see Rating Label Condensate capacity 2 5 litres Climatic Class IP Cabinets are tested under Climate Class 3 conditions and have IP 20 ratings Electrical REFRIGERATED CABINETS SPECIFICATIONS CABINET MODEL IN 3C06S IN ...

Page 35: ... High Discharge Temp Alarm delay Ad2 0 15 0 15 High Alarm Delay At Start dA2 0 1 3 0 1 3 Comp Off For High Temp Alarm AC2 Y n Y n Dixell XR35CX Settings Cold Models Controlled Ambient Models Parameter Integral Condenser Remote Condenser Integral Condenser Remote Condenser Set Point Set 2 2 16 16 Differential Hy 2 2 2 2 Fourth Probe Used P4P Y n Y n Anti Short Cycle delay AC 0 0 0 0 Comp On Time Fa...

Page 36: ...ung children should be supervised to ensure that they do not play with the appliance Performance Aspects of Refrigerated Cabinets The cabinet is HACCP compliant with the following performance Cabinet Operating Temperature Average Internal Humidity Test Conditions 2 to 4 C 70 RH 25 C Ambient with 60 RH Equipment Disposal REFRIGERATED CABINETS SPECIFICATIONS Specialist Disposal Specialist disposal p...

Page 37: ...06 09 12 15 SQ 37 Future Products Group ELECTRICAL CIRCUIT DIAGRAMS Model IN 3C06 SQ Inline 3000 Square Series 600mm Refrigerated Cabinet Model IN 3C09 SQ Inline 3000 Square Series 900mm Refrigerated Cabinet ...

Page 38: ...No 26112 Rev H August 2018 38 Inline 3000 Square Series Cabinets Model IN 3C12 SQ Inline 3000 Square Series 1200mm Refrigerated Cabinet Model IN 3C15 SQ Inline 3000 Square Series 1500mm Refrigerated Cabinet ...

Page 39: ...ng Door Fixed Front 69964 69862 Shelf Light Replacement Kit for 3C06 70321 Top Light Replacement Kit for 3C09 Sliding Door Fixed Front 70357 69861 Shelf Light Replacement Kit for 3C09 69402 Top Light Replacement Kit for 3C12 70378 Shelf Light Replacement Kit for 3C12 70380 Top Light Replacement Kit for 3C15 Sliding Door Fixed Front 70382 70381 Shelf Light Replacement Kit for 3C15 70383 Dixell XR40...

Page 40: ...er Sliding Door 900 69844 Front Outer Sliding Door 900 69032 Front fixed glass 1200 25142 Top glass 1200 25151 Rear Inner Sliding Door 1200 69018 Rear Outer Sliding Door 1200 69019 Front Inner Sliding Door 1200 73488 Front Outer Sliding Door 1200 73489 Front fixed glass 1500 25593 Top glass 1500 25594 Rear Inner Sliding Door 1500 73494 Rear Outer Sliding Door 1500 73495 Front Inner Sliding Door 15...

Page 41: ...up MECHANICAL DRAWINGS Dimensions REFRIGERATED CABINETS MECHANICAL DRAWINGS Cabinet Variants Sliding doors can be fitted to the front and back of the cabinets Fixed glass can be fitted in place of doors at the front IN 3C06S In counter mounting ...

Page 42: ...Part No 26112 Rev H August 2018 42 Inline 3000 Square Series Cabinets IN 3C09S In counter mounting ...

Page 43: ...IN 3C06 09 12 15 SQ 43 Future Products Group IN 3C12S In counter mounting ...

Page 44: ...Part No 26112 Rev H August 2018 44 Inline 3000 Square Series Cabinets IN 3C15S In counter mounting ...

Page 45: ...IN 3C06 09 12 15 SQ 45 Future Products Group IN 3C06S Counter top mounting ...

Page 46: ...Part No 26112 Rev H August 2018 46 Inline 3000 Square Series Cabinets IN 3C09S Counter top mounting ...

Page 47: ...IN 3C06 09 12 15 SQ 47 Future Products Group IN 3C12S Counter top mounting ...

Page 48: ...Part No 26112 Rev H August 2018 48 Inline 3000 Square Series Cabinets IN 3C15S Counter top mounting ...

Page 49: ...IN 3C06 09 12 15 SQ 49 Future Products Group IN 3C06S Free Standing ...

Page 50: ...Part No 26112 Rev H August 2018 50 Inline 3000 Square Series Cabinets IN 3C09S Free Standing ...

Page 51: ...IN 3C06 09 12 15 SQ 51 Future Products Group IN 3C12S Free Standing ...

Page 52: ...ir Flow Baffles To prevent warm air re circulating inside the enclosure baffles must be constructed to separate the inlet and exit air Grille Dimensions Each grille in and out should have a minimum open area of 730 cm2 A suitable sheet metal grille may be made by punching a pattern of 49 rectangular holes each 40mm x 40mm The holes may be spaced by 5mm Suitable grilles can be supplied by FPG as an...

Page 53: ...IN 3C06 09 12 15 SQ 53 Future Products Group ...

Page 54: ...Part No 26112 Rev H August 2018 54 Inline 3000 Square Series Cabinets ...

Page 55: ...IN 3C06 09 12 15 SQ 55 Future Products Group ...

Page 56: ...o change specifications and design without notice AUSTRALIA E ausales fpgworld com T 1800 813 745 CHINA ASIA E asales fpgworld com T 86 21 3351 3390 EUROPE E eusales fpgworld com T 31 6 5253 4769 INDIA E insales fpgworld com T 91 98 1020 5058 INDONESIA E idsales fpgworld com T 62 811 152 7288 UAE E info sparrow international com T 971 4 340 4795 NEW ZEALAND E nzsales fpgworld com T 0800 367 374 UN...