Fraco SEP-5000, User Manual

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Page 2: ...ommands 13 3 3 Requirements regarding assembly disassembly personnel 13 3 4 Requirements regarding operating personnel 13 4 Technical data 14 4 1 General data 14 4 2 Model specific data 15 4 3 Availab...

Page 3: ...ading 42 7 6 Safety inspection 42 7 7 Controls 43 7 7 1 Main control panel CC1 43 7 7 2 Operator control box CC2 44 7 7 3 Ground box power supply GC1 45 7 7 4 Drop test remote control 46 7 8 Operation...

Page 4: ...ance 70 9 5 Annual maintenance 71 9 6 Three 3 years maintenance 71 9 7 Periodic Lubrification 72 9 8 Rack manual lubrication 73 9 9 Daily inspection grid 74 10 Procedures and inspection 75 10 1 Drop t...

Page 5: ...s and applicable standards CSA B354 12 17 Design calculations safety requirements and test methodology for mast climbing transport platforms MCTPs CSA B354 13 14 17 Safe use and best practices for mas...

Page 6: ...lication Inherent and residual risks Safety Technical data Installation requirements Operations Faults causes and corrections Maintenance Customer service 1 3 2 Who must consult this manual Installers...

Page 7: ...ection and all other activity related to assembly disassembly operation and maintenance of this type of equipment are considered a supplement to the present manual and must imperatively be respected f...

Page 8: ...in accordance with local regulation in effect Do not wear jewelry such at necklaces and rings as it may induce a risk of jamming and pulling IMPORTANT Refer to SECTION 2 SAFETY ON PAGE 7 for addition...

Page 9: ...all taken precautions residual risks remain such as Wounds from uncoordinated tasks Malfunction of a control system Work with an electric system Damage to the transport equipment Fall of inappropriat...

Page 10: ...OP button SEE SECTION EMERGENCY STOP BUTTON ON PAGE 58 Lower and stop the machine if winds exceed 35 mi h 55 km h If winds exceeding 70 mi h 117 km h are expected secure unit to the ground If in doubt...

Page 11: ...rds and regulations Workers must be informed regarding type and scope of periodic inspections Results of periodic inspections must be recorded in the appendix of the present user s manual Turn off the...

Page 12: ...of equipment The speed of operation lowering and ascending of the SEP is limited to 40ft min 12 20m min The platform is intended for use at temperatures reaching no less than 4 F 20 C MINIMUM For tem...

Page 13: ...ssociated risks These persons must be designated by the contractor for assembly disassembly and maintenance tasks These persons should hold a competence card delivered by local authorities a union or...

Page 14: ...lb 3 630 kg MAXIMUM load during installation assembly and disassembly Depending on model Operation temperature Do not operate below 4 F 20 C Note it is recommended to use the permanent heating system...

Page 15: ...or engineering package specific to the project for the electrical parameters of the machine Type of VFC Number of motors 2 2 2 2 Motor capacity 10 Hp 15 Hp 15 Hp 15 Hp Cable guide system Cable guide a...

Page 16: ...ingle mast 5 RD 7243 ME 100 Electric cable barrel SEP 6 13090104 Mast section 26 x 26 x 5 0 1 rack Mast climber 7 Depending on model and technical specifications Ground base assembly 8 Depending on mo...

Page 17: ...Platform right SEP 5000 4 RD 7243 BE 107 Ground cabinet GC1 SEP 5 RD 7243 GS 113 Ground enclosure twin mast 6 RD 7243 ME 100 Electric cable barrel SEP 7 13090137 Mast section 26 x 26 x 5 0 2 racks Mas...

Page 18: ...Transport platform SEP Serie SEP user s manual Page 18 of 89 Doc no RD 7243 MA 001 02 4 5 General dimensions L K L B A C D H G J J N Figure 3 General dimensions...

Page 19: ...Transport platform SEP Serie SEP user s manual Page 19 of 89 Doc no RD 7243 MA 001 02 Figure 4 General dimensions D E F during installation H M F in operation P...

Page 20: ...AGE 36 H Distance between center of the mast and face of anchoring wall length of mast anchoring MIN 64 5 MAX 110 1 65 m 2 8 m SEE TABLE 11 DIMENSIONS AND ANCHOR FORCES DISTRIBUTION ON PAGE 36 J Spaci...

Page 21: ...Operator control box CC2 3 Motor unit drive motor 4 End of rack detector inductive detector 5 Emergency brake system 6 Cable guide 7 Limit switches top bottom final and position 8 Tandem supports 9 T...

Page 22: ...05mm 2 4 710mm 3 4 1 0m IMPORTANT It is forbidden to unbalance the platform more than 12 300mm from the central axis Examples Authorized onfigurations Main platform 8 0 2 45m Extension 1 4 405mm Exten...

Page 23: ...risks of injury Consequently it is recommended to have proper training in the use of fall arrest devices before proceeding with in height work Important Use only the regulatory attachment points shown...

Page 24: ...ing assembly The access trap is equipped with an opening detector making it impossible to move the platform as long as the access trap is opened and unlocked Important It is forbiden to work on the ro...

Page 25: ...on the side of the motor unit Bolt into place N Item Description 1 RD 7243 ST 125 Protection roof structure assembly extension 1 1 RD 7243 ST 112 Protection roof structure extension 1 2 RD 7243 ST 121...

Page 26: ...06 Motor pannel assembly SEP 2 RD 7243 ST 337 Folded flat 0 075 x 4 025 x 4 500 x 14 000 3 LOZ 5010 Lock washer 1 4 zinc 4 LOZ 5020 Lock washer 3 8 zinc 5 VIS 7107 Button socket cap screw 1 4 20unc x...

Page 27: ...e section of the present manual Pass the device wiring through the frame and connect to the panel CC1 as indicated in the eletrical diagram Note if the machine is not equipped with an auto lubrication...

Page 28: ...o protect and limit access to the machine The ground protection mesh must be installed according to the dimensions around the machine For details and installation dimension refer to the installation R...

Page 29: ...ecting jib Pull on the spring plunger FSQ 0281 to free the auto erectif post and allow rotation When in use the position detector is locked and blocks the safety electric line of the machine stopping...

Page 30: ...ating system These heating systems are necessary when the platform is use at temperatures of 5 C 41 F and below Keep the power boxes principal GC1 and main control pannel CC1 energized at all time ATT...

Page 31: ...that all data plates and stickers are clean legible and in good condition If the plates and or stickers are missing damages or illegible it is important to replace them without delay REFER TO FIGURE 1...

Page 32: ...ontrol pannel box CC2 SEP eng fren 3 RD 7243 CO 207 Aluminum plate Capacity number of person SEP 5000 eng fren 4 30070235 Aluminium plate Load evenly SEH french 5 30070280 Sticker Emergency opening ro...

Page 33: ...have all necessary documentation at your disposition in the appropriate location If a document is missing damaged or illegible it is important to have it remplaced N Item Description 1 RD 7243 MA 001...

Page 34: ...or a thick steel plate must be used as a foundation This foundation must be used to distribute the load of the base supports The size of the foundation depends on the installation model height number...

Page 35: ...50 ft 76 m 60 650 lb 27 560 kg 95 950 lb 43 610 kg 300 ft 91 m 66 150 lb 30 070 kg 102 500 lb 46 590 kg 350 ft 107 m 71 700 lb 32 570 kg 109 050 lb 49 570 kg 400 ft 122 m 77 200 lb 35 080 kg 115 650 l...

Page 36: ...responding to wind forces Typical distance between mast anchors 30 ft 9 m SEE TABLE 2 GENERAL DATA ON PAGE 14 Maximum distance over the last anchor 0ft 0m SEE TABLE 2 GENERAL DATA ON PAGE 14 IMPORTANT...

Page 37: ...tor must be equipped with a disconnection switch and fuses installed according to the provided instructions Main power input Power cable of the machine On site power cable WARNING The motors brakes an...

Page 38: ...d with your order Immediately advise the transport company and the seller in case of damages or missing pieces 6 2 Loading and unloading of the machine The sections components of the machine are loade...

Page 39: ...chains Two 2 lifting rings 4 are required for the platform floor Use the 118 3 4 3 m chains Place these two 2 rings in the toolbox when the installation is complete Important The dimensions of chains...

Page 40: ...ety harness if opening the installation tailgate or for any alteration of the structure of the railing SEE SECTION 4 8 REGULATORY ATTACHMENT POINTS ON PAGE 23 The operator must always make sure to res...

Page 41: ...ion due to a failure the operating staff must unload the platform Never leave a loaded platform unsupervised Always deduce the load of the persons present on the platform from the maximum load o Avera...

Page 42: ...MERGENCY STOP BUTTON ON PAGE 58 There is an open tailgate The FINAL end travel limit switch is activated at the top or bottom of the mast The platform has reached the end of the mast o Inductive detec...

Page 43: ...V 2 Green indicator light platform safety 3 Green indicator light ground safety 4 Green indicator light platform door 5 EMERCENCYSTOP button 6 Light ON OFF switch 7 Drop test remote control connection...

Page 44: ...e left or on the right depending on the platform model Figure 25 Control box CC2 7 7 2 Operator control box CC2 N Description 1 EMERGENCY STOP button 2 White light button HAUT UP 3 White light button...

Page 45: ...45 of 89 Doc no RD 7243 MA 001 02 Figure 26 Ground box power supply GC1 7 7 3 Ground box power supply GC1 N Description 1 Power supply connector 2 EMERGENCY STOP button 3 Green indicator light ground...

Page 46: ...89 Doc no RD 7243 MA 001 02 Figure 27 Drop test remote control 7 7 4 Drop test remote control N Description 1 Three 3 position selector DESCEND ARR T MONTER 2 Drop test button 3 Black button ACTIV ENA...

Page 47: ...reen indicator lights on the CC1 pannel REFER TO SECTION SECTION 8 FAULTS CAUSES AND CORRECTIONS ON PAGE 62 Press and hold the lit white HAUT UP button If you release the button the platform will imme...

Page 48: ...itself the platform stops its ascension and the PROCHAIN TAGE ARR T NEXT FLOOR STOP command is cancelled If you resume your ascension by pressing only the white button the platform will continue to ri...

Page 49: ...3 DESCEND ON PAGE 48 Turn the key switch of the CC1 panel to the ARR T OFF position If necessary remove the key and or position the selector to ARR T OFF refer to effective local standards and regulat...

Page 50: ...rlock device of the ground protection mesh door 2 The platform tailgate loading side must be opened and lowered onto the tresshold of the ground protection mesh door This unlocks the mechanical lock u...

Page 51: ...platform is equipped with two 2 tailgates and 1 installation tailgate platform for the mast anchors depend on model and installation Figure 30 Tailgate door unloading and installation Unloading tailga...

Page 52: ...isengage the interlock and completely raise the yellow pivoting railing to lower the loading tailgate To shut the tailgate lower the yellow pivoting railing completely Pull on the handle to allow the...

Page 53: ...ll of the handle to disengage the interlock and completely raise yellow pivoting railing to lower the loading tailgate To shut the tailgate lower the yellow pivoting railing completely Pull on the han...

Page 54: ...nd unloading for levels with landing doors unlocks automatically when reaching levels floors it is impossible to move the platform as long as a door is unlocked To correct the situation On the CC2 con...

Page 55: ...f the right of the motor unit depending on the model 1 Remove the finish panel over the tailgate 2 Lower the installation tailgate platform by lightly pushing on the panel of the tailgate Note when th...

Page 56: ...osure dimensions o Reduced height the door must be between 43 1 1m and 78 3 4 2 0 m o Full height 78 3 4 2 0 m and more Doors must never exceed width of the tailgate of more than 8 200 mm on any of bo...

Page 57: ...op UP stops ascension of the platform 2 LS6 Limit switch stop DOWN stops descent of the platform 3 LS7 Position switch detects the direction of the platform movements 4 LS15 Final switch Detects when...

Page 58: ...issue unload the platform of any excess load 7 12 Emergency stop button It is possible to proceed to an emergency stop and this at all time and at any level of the platform In situations presenting a...

Page 59: ...ed Carefully push the second lever to let the platform descend by gravity Important Alternate the pressure on the second lever to avoid excessive descent speed A speed greater than 85 ft min 24 m min...

Page 60: ...box to elevate the platform Elevation of the platform only works for 5 seconds Beyond this delay the platform automatically stops rising and the HAUT UP control must be pressed again Rise the unit by...

Page 61: ...nd will prevent any platform movement To correct the situation connect the derivation adaptor in the port of the panel CC1 and raise the platform to completely free the FINAL POSITION travel end detec...

Page 62: ...osed Emergency travel end triggered Cabin moved too high or too low along the mast Are the travel end switches HIGH and DOWN working correctly Is the emergency centrifugal brake triggered Check the au...

Page 63: ...he stop DOWN LS6 travel end runner or detector is faulty There is a defect in the electrical system The cabin in overloaded Emergency mesures connect the derivation adaptor ITEM RD 7243 BE 112 SEE CEN...

Page 64: ...ered secure the cabin and repair damages before releasing the security brake NOTE For more information on the emergency brake refer to the SD2 REINITIALISATION PROCEDURE EMERGENCY CENTRIFUGAL BRAKE AN...

Page 65: ...The list of elements to check for the green indicator is givent on the D PANNAGE TROUBLESHOOTING sticker located on the main control panel CC1 8 5 2 Green light indicator S curit au sol ground safety...

Page 66: ...manual Page 66 of 89 Doc no RD 7243 MA 001 02 8 5 3 Green light indicator Porte cabine cabin door The list of elements to check for the green indicator is givent on the D PANNAGE TROUBLESHOOTING stick...

Page 67: ...en the platform and safety block is less than 1 25 mm Use the drop test remote control to move the platform during maintenance REFER TO SECTION 10 1 DROP TEST PROCEDURE ON PAGE 75 FOR THE REMOTE CONTR...

Page 68: ...gates of the platform o Installation tailgate platform o Landing doors o Platform floor o Railings o Plinth o Protection roof if installed optionnal Electro mechanical o Inspect the condition of the m...

Page 69: ...nspect the condition and integrity of the base components the base legs with adjustable jacks the buffer If the platform in not equipped with an auto lubrication device optional the rack must be manua...

Page 70: ...ance Perform the drop test by following the present manual instructions This test is required periodically by safecty standards and it is possible that effective local laws and regulations require tha...

Page 71: ...able component Presence of rust wear and mechanical damage Check that the rack segments are solidly bolted to the mast section Tightening torque close to 240 ft lb 325 Nm 9 6 Three 3 years maintenance...

Page 72: ...ides 16 Penetrating oil Penetrating oil Annually 480 hours monthly and quarterly items 6 Gear box 2 3 Gear oil Fill purge as needed Rack it is recommended to use the following greases TOTAL CERAN XM 2...

Page 73: ...the roof access trap 2 Install the bypass key EBL 0015 in the interlock 3 The operator elevates the platform During that time lubricate the rack with a greasing pistol applying lubricant the length of...

Page 74: ...ler guides Ramps and railing are in good condition and show no deformation Protective roof optional Level communication box is functional optional equipment Emergency stop buttons are in good working...

Page 75: ...n the WORK STOP DROP selector key 1 to the CHUTE DROP position 2 On the main control panel CC1 connect the drop test remote control 2 3 Lower the remote control to the base of the platform Leave the p...

Page 76: ...WN 3 previous page position Maintain the selector in position until the automatic stop of the platform at ground level 9 Before reseting the brake make sure the three 3 light indicators of the main co...

Page 77: ...h Also remove the two bolts locking the compression ring 2 Use the tightening tork tool to turn the compression ring Turn in the reset direction indicated by the arrow Raise the ring untion the spring...

Page 78: ...BOOK RD 7243 MA 003 NOTE Spare parts must meet the technical requirements of the manufacturer Use only FRACO spare parts Place an order with our customer service for maintenance and maintenance work A...

Page 79: ...l outlet 120 VAC 15 Amps Table 12 Electrical technical data Note Supplying the input current box and the main disconnect switch is responsibility of the contractor The manufacturer is not responsible...

Page 80: ...3 MA 001 02 12 3 Mast section technical sheet Mast section 26 x 26 x 5 0 1 rack 13090104 Imperial Metric A Length 28 5 8 727 mm B Width 29 7 8 760 mm C Height 5 0 1 5 m Weight 300 lb 136 kg Table 14 M...

Page 81: ...02 12 4 End mast section technical sheet End mast section 26 x 26 x 5 0 without rack 13090069 Imperial Metric A Length 28 5 8 727 mm B Width 29 7 8 760 mm C Height 5 0 1 5 m Weight 287 lb 130 kg Tabl...

Page 82: ...ength base 3 1 1 2 0 95 m B Width base 2 6 5 8 0 77 m C Length base with outriggers 6 8 1 2 2 00 m D Width base with outriggers 3 3 5 8 1 00 m E Height 15 0 38 m Weight base 255 lb 115 kg Weight base...

Page 83: ...dation Contact the manufacturer or mandate a specialized disposal company according to effective local regulation 14 Warranty and declaration of conformity Please refer to warranty conditions in the s...

Page 84: ...39 Figure 24 Main control panel CC1 43 Figure 25 Control box CC2 44 Figure 26 Ground box power supply GC1 45 Figure 27 Drop test remote control 46 Figure 28 Mechanical lock ground enclosure 50 Figure...

Page 85: ...6 Double mast assembly components twin units 17 Table 7 General dimensions 20 Table 8 Plates and stickers 32 Table 9 Documentation list 33 Table 10 Local loads for mast section 26 x 26 0 65 m x 0 65 m...

Page 86: ...EP Serie SEP user s manual Page 86 of 89 Doc no RD 7243 MA 001 02 Periodic inspection forms Inspection conclusions Date and signature of person responsible Inspection conclusions Date and signature of...

Page 87: ...rt platform SEP Serie SEP user s manual Page 87 of 89 Doc no RD 7243 MA 001 02 Inspection conclusions Date and signature of person responsible Inspection conclusions Date and signature of person respo...

Page 88: ...rt platform SEP Serie SEP user s manual Page 88 of 89 Doc no RD 7243 MA 001 02 Inspection conclusions Date and signature of person responsible Inspection conclusions Date and signature of person respo...

Page 89: ...rt platform SEP Serie SEP user s manual Page 89 of 89 Doc no RD 7243 MA 001 02 Inspection conclusions Date and signature of person responsible Inspection conclusions Date and signature of person respo...