FRAMA AG
CH-3438 LAUPERSWIL / BERN
TITLE:
SERVICE MANUAL
SUBJECT
:
AUTOMATIC FEEDER MATRIX AF / AFS
AUTHOR(S)
:
ROLAND BÄRTSCHI (BAER)
FILE:
PER_MAN_R0102_EN_SERVICE MANUAL AF_AFS.DOC
DOC. REF:
DOC.
R01.02
CREATED
:
31.10.13 16:10
MODIFIED
:
19.11.13 13:11
PAGE
6
OF 40
1.
INTRODUCTION ............................................................................................................................ 8
1.
INTRODUCTION ............................................................................................................................ 8
2.
SECURITY NOTES .......................................................................................................................... 9
3.
AUTOMATIC FEEDER SPECIFICATION ....................................................................................... 10
4.
AUTOMATIC FEEDER MATRIX AF AND AFS ............................................................................. 11
4.1.
Parts designation .................................................................................................................... 11
4.1.1.
Table Right TR and Table Left TL......................................................................................................... 13
5.
ELECTRONICS .............................................................................................................................. 14
6.
LIGHT BARRIER DIAGNOSTIC TEST ............................................................................................ 15
6.1.
Test Feeder Matrix AF / AFS .................................................................................................... 15
6.2.
Position of Light Barriers in Feeder Matrix AF / AFS ................................................................. 16
7.
SOFTWARE UPDATE ................................................................................................................... 16
8.
DISASSEMBLING FEEDER MATRIX AF / AFS ............................................................................. 17
8.1.
Upper Mechanics .................................................................................................................... 19
8.1.1.
Disassembling Clutch of Separator Roller ............................................................................................ 21
8.2.
Lower mechanics .................................................................................................................... 22
8.3.
Removing the Main Board ...................................................................................................... 23
8.4.
Exchange of the grey intake rollers ......................................................................................... 23
8.5.
Exchange of the red intake rollers ........................................................................................... 24
8.6.
Exchange of the transport rollers ............................................................................................ 25
8.7.
Exchange of the motor for the red intake rollers ..................................................................... 25
8.8.
Exchange of the motor for the stack rollers ............................................................................ 26
8.9.
Exchange of the motor for the transport rollers ...................................................................... 27
9.
ASSEMBLING FEEDER MATRIX AF / AFS ................................................................................... 28
9.1.
Lower mechanics .................................................................................................................... 28
9.2.
Upper mechanics .................................................................................................................... 29
9.3.
Assembling upper & lower mechanics .................................................................................... 31
10.
ADJUSTMENTS............................................................................................................................ 32
10.1.
Separation roller ..................................................................................................................... 32
10.2.
Belts ....................................................................................................................................... 33
10.2.1.
Belt – Transport Rollers ................................................................................................................... 33
10.2.2.
Belt - Stack Rollers .......................................................................................................................... 33
10.2.3.
Belt - Motor transmission ............................................................................................................... 34
10.2.4.
Belt – Manual Control for correct belt tension................................................................................. 34
10.3.
Adjustment of Separator Levers .............................................................................................. 35
10.3.1.
Adjustment of lever retarded motion .............................................................................................. 36
10.3.2.
Tool list .......................................................................................................................................... 36
11.
MAINTENANCE INSTRUCTION ................................................................................................... 37
11.1.
General measures ................................................................................................................... 37
11.2.
Cleaning of the Rubber Rollers ............................................................................................... 37
11.3.
Lubrication chart .................................................................................................................... 37
11.4.
General information about the lubrication method ................................................................. 38
11.5.
Lubrication for after sales service ............................................................................................ 38
11.6.
Bearing and lever joints .......................................................................................................... 38
12.
NOTES – MATRIX FEEDER AF / AFS ........................................................................................... 39
