Framo Morat COMPACTA AG160, Mounting Instructions

Page 1: ...Mounting instructions Slip on geared motors COMPACTA MR6 MS12 MR30 AG160 Please read the mounting instructions prior to any work MS 12 AG 160 MR 30 MR 6...

Page 2: ...Creation 05 09 2013 3 6 7 1 Rephrased F Milkau 20 03 2014 All types together F Milkau Revision 2014 03 20 Framo Morat GmbH Franz Morat Strasse 6 D 79871 Eisenbach Phone 49 0 7657 880 Fax 49 0 7657 88...

Page 3: ...personnel 11 3 5 Personnel requirements 11 3 6 Personal protection equipment 12 3 7 Hazards 12 3 7 1 Risks due to thermal hazards 13 3 8 Spare parts 13 3 9 Behaviour in case of hazards and accidents...

Page 4: ...2 Setting 22 8 3 Setting MS12 MR 30 AG 160 24 8 4 Commissioning 26 8 5 Overview of the switching ranges 26 9 Operation 27 10 Maintenance 27 11 Failures 27 11 1 What to do in case of failures 27 11 2...

Page 5: ...he motor For this reason the staff is to read thoroughly and understand these mounting instructions before carrying out any work Furthermore all local accident prevention regulations and general safet...

Page 6: ...of ignorance of the hazard Behaviour instructions to prevent the hazard Comply imperatively with all warning and safety instructions When working always act carefully to avoid accidents injury to per...

Page 7: ...2 4 Limitation of liability All information and instructions in this manual have been compiled taking account of the applicable standards and regulations the latest state of technology and our many ye...

Page 8: ...and from claims for defects since their signs of wear are due to normal operation 2 5 Customer service Our customer service is at your disposal for technical information You can reach it at the phone...

Page 9: ...an the intended use of the appliance may lead to hazardous situations Use by principle the motor only according to its intended use as stated in this document complying especially with the operating l...

Page 10: ...ry rules of conduct for the operation of the motor at the place of installation by means of mounting instructions during the whole usage time of the motor the operator must check regularly whether the...

Page 11: ...mmended protective equipment Furthermore any person working with or at the motor is responsible for keeping the motor always in perfect technical condition 3 5 Personnel requirements Basics Only perso...

Page 12: ...to property due to electricity Unauthorised persons WARNING Risk of injury for unauthorised persons Non trained persons do not know the risks in the working area and are considered as unauthorised pe...

Page 13: ...ased from your local agent or directly from the manufacturer 3 9 Behaviour in case of hazards and accidents Preventive measures Be always prepared for accidents and fire Keep first aid equipment first...

Page 14: ...r to indicate possible risks WARNING Risk of injury due to illegible labels Illegible labels lead to unrecognisable risk sources and may lead to hazardous situations for persons or lead to damages to...

Page 15: ...d dust free place Do not expose to aggressive media Protect from direct sun light Avoiding mechanical shocks and vibrations Storage temperature 5 C to 45 C Relative air humidity max 60 In case of stor...

Page 16: ...the national laws in force require other services we adapt our services in compliance with these provisions 5 Construction and function The slip on geared motors COMPACTA MRS12 MR30 and AG160 are mad...

Page 17: ...cription MR6 1 Motor 2 Limit switch system 3 Reduction gear MS12 1 Motor 2 Limit switch system 3 Reduction gear MR30 1 Motor 2 Limit switch system 3 Reduction gear AG160 1 Motor 2 Limit switch system...

Page 18: ...on damages may only be filed within the reclamation periods in force 6 2 Packaging materials Handling of the packaging The transported items are packaged in a safe and environmentally sound manner acc...

Page 19: ...al current Possible serious injuries due to electrical current Before working on bare terminals or at the open terminal box make sure that the power supply is switched off and secured against unintent...

Page 20: ...s Comply with the above mentioned torques BEWARE Risk of damages to the bearings and securing rings Do not mount attachments such as couplings or chain wheels with the help of impacts or shocks Drive...

Page 21: ...and power cables to the corresponding internal contacts as shown on the electrical diagram BEWARE Risk of damages to the motor Always connect the limit switches and or a thermal motor protection BEWAR...

Page 22: ...ching position The switching cam is factory positioned immediately before the switching position Switching limit switches takes place from the inside towards the outside Limit switch coupling pin for...

Page 23: ...in The switching position can be corrected as follows 1 Disengage the coupling pin corresponding to the limit position to be corrected 2 Move to the desired limit position with the motor 3 Turn the se...

Page 24: ...uitable resistor The limit switches of the COMPACTA type MS12 MR30 and AG160 slip on geared motors are factory set to the maximum number of drive shaft revolutions specified by the customer A reserve...

Page 25: ...Setting 25 MR 30 AG 160 A Direction of rotation information MS 12 B Direction of rotation information MR 30 C Direction of rotation information AG 160 C B...

Page 26: ...es contactors fans potentiometers brakes etc according to the attached wiring diagram 8 5 Overview of the switching ranges NOTICE If the motor stops and cannot be restarted any more the control and th...

Page 27: ...tenance free 11 Failures 11 1 What to do in case of failures Basically 1 Switch off all energy supplies and secure them against switching on again 2 Inform the supervisor of the place of use 3 Dependi...

Page 28: ...Mounting 22 Nameplate 18 Oil loss 31 Operating conditions 17 Mounting instructions 5 Operating life 17 Operation 29 Operator 11 Packaging 21 Personal protection equipment 14 Personnel Requirements 13...