9
NOTICE: While this will drain the pump, it will
not necessarily drain all other parts of the piping
system. If there are any concerns with the proper
procedure or necessity of draining the suction
plumbing, contact your contractor.
B. pump Disassembly (Appendix I & Figure 9)
In order to access the internal components of the
pump, review the exploded diagram of the pump
assembly as shown on the repair parts page
(Appendix I). Drain the pump as described above and
then remove the four bolts that hold the pump case
to the motor bracket. This will allow the motor and
hydraulic sub-assembly to be removed from the case
without disturbing the plumbing. Locate and inspect
the diaphragm and grommet which are internal water
seals. Make sure they are in good condition and are
working properly. To remove the diffuser, loosen the
3 bolts that attach it to the motor bracket. This will
expose the impeller and eye-seal. Remove the eye-
seal. In order to remove the impeller, remove the
cover from the opposite end of the motor and hold
the shaft with a 7/16” open end wrench. The motor
shaft is flatted behind the centrifugal switch, close
to the motor end bell. The open end wrench can be
inserted down into the shaft from behind the motor
overload. Unscrew the impeller from the motor shaft
by grasping the OD of the impeller with a gloved hand
and rotating counter clockwise. This will reveal the
mechanical shaft seal. This seal can then be removed
from the motor shaft for inspection. The motor bracket
can be removed from the motor by removing the 4
bolts on the backside of the motor bracket. To remove
the ceramic shaft seal, press gently from the backside
on the ceramic and it will fall out easily. Inspect, clean
or replace parts as needed.
C. pump Assembly
Reassemble unit by first pressing the ceramic seal into
the seal plate. Use rubbing alcohol as a lubricant. Do
not use an oil, vaseline or grease as this will damage
the sealing surfaces of the shaft seal during operation.
Next, install the motor bracket onto the motor using
the four bolts. Tighten the bolts in a diagonal pattern
to insure a proper fit. Place the shaft seal on the motor
shaft and then install the impeller and eye-seal. The
diffuser is positioned by three bolts that can only be
installed when the diffuser is oriented properly (Figure
9). Position the diaphragm on the diffuser suction eye.
(as shown in Figure 9). The grommet will slide over the
diffuser eye on top of the diaphragm. Lift the motor
assembly up into the pump case and attach it using
the 4 bolts. When seating the pump case against the
motor bracket, the diaphragm should be captivated
between them around the entire perimeter. This allows
the diaphragm to serve as a water seal between the
two cast iron parts. If the diaphragm is not positioned
correctly the unit will leak once the case is filled with
water. Tighten all bolts to 185 in-lbs in a diagonal
pattern to insure proper seating of all components.
Drain Plug
Priming Port
Diffuser
Motor
Bracket
Diffuser Bolt
Diffuser Bolt
Grommet
Diaphragm
Figure 8
Figure 9
Summary of Contents for TurfBoss
Page 2: ...2 ...
Page 16: ...16 ...
Page 30: ...30 ...
Page 42: ...42 NOTES NOTES NOTAS ...
Page 43: ...43 NOTES NOTES NOTAS ...