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Damaged and dirty oils must always be returned to an approved reception 
centre and an oil return point respectively. 

 

 

CHECKS BEFORE START-UP/STARTING 

 

 
 

Check the following before final start-up: 
 

  That the oil has been correctly refilled and that the oil level is correct. 

  That all external components have been filled with oil in advance. 

  Check whether any oil is leaking from components, hoses and fittings and re-

tighten as necessary. 
 

 

STARTING/START-UP OF THE SYSTEM 

 

 
 

It is very important that the start-up procedure is carried out correctly to maximise the 
lifetime of the system. Many pumps in particular are damaged during start-up 
because the very strict purity requirements are not met or the user manual is not 
followed. However, even with the highest purity levels and the greatest care, it is not 
possible to completely avoid dirt with an entirely new system, as particles are also 
scraped off moving components during the actual start-up and starting processes. 
The system must therefore not be subjected to the maximum load until all the dirt in 
the filters has been removed. All the filters must be replaced after ever five operating 
hours. 

 

  Check the oil level frequently and always top up with clean oil. 

  The oil must not be allowed to drip down onto the ground, floor or similar. The oil 

must be collected up in a waste oil tray, bucket or similar. It is important that we 
protect the environment. 

 

 
 

RE-TIGHTENING THE SYSTEM 

 

 
 

Shortly after start-up/starting at the highest operating pressure, all fittings, bolts, 
screws, pipes and hoses on the various systems should be re-tightened. Re-
tightening should then be carried out as necessary.  
It is important that all hydraulic components and pipe components are re-tightened 
due to the high operating pressures and rapid heat generation. 

 

Summary of Contents for W-6011-EH

Page 1: ...Fransgård Manual GB Tractor winch W 6011 EH ...

Page 2: ...Fransgård Maskinfabrik A S Fredbjergvej 132 Fredbjerg DK 9640 Farsø Telefon 45 98 63 21 22 www fransgard dk mail fransgard dk ...

Page 3: ...s 11 Refilling of oil on the machine 12 Checks prior to start up starting re tightening 13 Maintenance of the system 14 Faults and troubleshooting 16 17 Dismantling 18 Technical Data Pulling capacity 6 000 daN Clutch 500 cm2 Power transmission 1 roller chain Drum capacity Ø 11mm 100 m VDW PHYTON 6 F V Min calculated breaking load 134 kN Cable speed 0 5 1 3 m s Three point suspension Kat 2 PTO spee...

Page 4: ...d tractor engine in case of emergency 9 Children and untrained persons must not be allowed to operate the tractor winch 10 Do not wear loose clothing sleeves ties or long uncovered hair in the vicinity of the machine 11 Prior to working make sure the tractor winch and tractor are standing on a level piece of ground 12 When operating the tractor winch with the operating strings you should stand at ...

Page 5: ...n 10 Damaged cables and chains must be replaced promptly 11 Do not use cables that are too long When the cable is fully wound the flange rings must still project beyond the top turn by at least one and a half times the diameter of the cable 12 Before starting the skidding winch the machine operator must satisfy himself that no one is in danger 13 The winch operator must make sure that at least two...

Page 6: ...e before felling work is commenced In this case the position of the skidder must be chosen so as to ensure that the distance from the tree to be pulled over is at least twice the height of the tree or the same as the height of the tree if a pulley and indirect pulling are used see figure 3 Do not stand in the danger zone when using pulleys 20 The tread of the tyres on the skidder on which the winc...

Page 7: ... the relevant regulations for mounted implements for example may be necessary 27 The relevant regulations for mounted implements must be complied with if a drawbar coupling is used on the mounted winch 28 Depending on the winch type the manufacturer may have additional safety instructions These will be listed separately in the operating instructions INSTRUCTIONS FOR USE Assembling the equipment To...

Page 8: ...he logs are free of the ground LUBRICATION AND MAINTENANCE Lubricate the cardan shaft minimum once a week Lubricate all slide connectors once a week All ball bearings are permanently lubricated The drive chains must be lubricated at least once a year or after every 50 hours of work For this Stuctobis BHD or an oil of equivalent grade is recommended The winch must be removed from the tractor see pa...

Page 9: ...00 hours of operation Page 9 fig G H TRACTOR SIZE As recommended size of tractor a four wheel drive with enough weight on the front axles and 10KW engine size for each 10KN maximum pulling capacity Instructions for mounting the wire 1 Pull about 1 metre of the wire 1 out through hole 2 2 Mount the wire fixing block 3 making sure that only 15 mm of the wire are introduced into the fixing ...

Page 10: ...8 g A B D E Max 30 Max 30 C A B C D ...

Page 11: ...9 F H G Max 4mm ...

Page 12: ...haft controls Stay clear of swinging area of machine Do not lift only pull Carefully read operator s manual before handling the machine Observe instructions and safety rules when operating Shut off engine and remove key before performing maintenance or repair work ...

Page 13: ...11 ...

Page 14: ...ay be under static pressure even if the machine has been stopped This pressure can cause sudden jets of hydraulic oil to spurt out Remember that when the machine is operating the oil may be at a temperature of 70 C or even higher This can cause a risk of burning during dismantling or emptying Other important guidelines The power supply must be isolated if the cover on the junction box electric box...

Page 15: ...equirements concerning the supplier of the oil The oil must have good lubricating properties on contact with metals at both low and high RPM If possible the viscosity consistency of the oil must remain constant regardless of the temperature and operating pressure Always notify the supplier of the ambient temperature The air solubility must be low and air emissions high whilst the foaming tendency ...

Page 16: ...e it is not possible to completely avoid dirt with an entirely new system as particles are also scraped off moving components during the actual start up and starting processes The system must therefore not be subjected to the maximum load until all the dirt in the filters has been removed All the filters must be replaced after ever five operating hours Check the oil level frequently and always top...

Page 17: ...laced as necessary The lifetime of the oil halves for every 10 C by which the oil temperature exceeds 60 C Excessively high temperatures can result in excessive wear on the components The temperature must therefore be checked carefully If it exceeds 60 C contact the component supplier for an assessment of the circumstances Under no circumstances must cotton wool or similar be used for cleaning pur...

Page 18: ...ce the pump RPM too high Correct the RPM The pressure is too high Reduce the valve There is no pressure The oil level is too low Top up the oil The pump does not run Check the motor coupling and shaft The safety valve is jammed Unscrew the valve and clean or replace The pump is defective Replace or repair the pump Leak in valve cylinder Repair valve or cylinder Insufficient pressure Setting too lo...

Page 19: ...p up the oil The directional control valve is not closing fully Clean or repair the valve There is dirt between the valve ball and the valve seat Clean or repair The solenoid valve is not operating Electrical fault Check the entire power supply circuit The system is operating too slowly Cold oil Replace with a better oil type for example Worn pump Replace the pump The system is worn Replace with a...

Page 20: ...eparating the components they must be marked carefully in order to make it easy to reassemble the system again correctly Place the components on a completely clean worktop e g on a clean sheet of paper in the order in which they are removed This will ensure that the components are reassembled correctly A correct spare parts drawing must always be available If possible all repaired components must ...

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