Frapol Onyx SKY 1000, Operation And Maintenance Manual

Page 1: ...on and Maintenance Manual OnyX Sky Heat Recovery Units 2022 01 Frapol Sp z o o reserves the right to introduce changes without any prior notice Page 1 OPERATION AND MAINTENANCE MANUAL for Heat Recover...

Page 2: ...24 5 4 Air filters 24 5 5 Fan 24 5 6 Installing the controller 24 5 7 Drainage of condensate 37 5 8 Electric heater 38 6 Pre start check and starting up 40 6 1 Check 40 6 2 Start up 41 7 Operation 41...

Page 3: ...allation in accordance with the applicable safety regulations Persons who operate means of transport a forklift truck crane etc must have appropriate qualifications When transporting the unit wear per...

Page 4: ...g and manufacturing the equipment solutions were applied that minimise possible hazards to persons and property However this does not eliminate all possible risks Below is the list of some events outs...

Page 5: ...ent with the maximum dust concentration of 0 5 mg m3 The permissible temperature range of the air supplied to the HRU is 20 C to 40 C The maximum mixing ratio of the air supplied to the recuperator sh...

Page 6: ...nance Manual OnyX Sky Heat Recovery Units 2022 01 Frapol Sp z o o reserves the right to introduce changes without any prior notice Page 6 3 4 External dimensions 3 4 1 OnyX Sky 250 right side 3 4 2 On...

Page 7: ...n and Maintenance Manual OnyX Sky Heat Recovery Units 2022 01 Frapol Sp z o o reserves the right to introduce changes without any prior notice Page 7 3 4 3 OnyX Sky 500 right side 3 4 4 OnyX Sky 500 l...

Page 8: ...n and Maintenance Manual OnyX Sky Heat Recovery Units 2022 01 Frapol Sp z o o reserves the right to introduce changes without any prior notice Page 8 3 4 5 OnyX Sky 750 right side 3 4 6 OnyX Sky 750 l...

Page 9: ...and Maintenance Manual OnyX Sky Heat Recovery Units 2022 01 Frapol Sp z o o reserves the right to introduce changes without any prior notice Page 9 3 4 1 OnyX Sky 1000 right side 3 4 2 OnyX Sky 1000...

Page 10: ...and Maintenance Manual OnyX Sky Heat Recovery Units 2022 01 Frapol Sp z o o reserves the right to introduce changes without any prior notice Page 10 3 4 3 OnyX Sky 1500 right side 3 4 4 OnyX Sky 1500...

Page 11: ...and Maintenance Manual OnyX Sky Heat Recovery Units 2022 01 Frapol Sp z o o reserves the right to introduce changes without any prior notice Page 11 3 4 5 OnyX Sky 3000 right side 3 4 6 OnyX Sky 3000...

Page 12: ...5 1 OnyX Sky 250 3 5 2 OnyX Sky 500 3 5 3 OnyX Sky 750 0 50 100 150 200 250 300 350 400 450 0 50 100 150 200 250 300 350 Static pressure Pa Air flow m3 h 100 70 40 0 100 200 300 400 500 600 700 800 0...

Page 13: ...Sky 3000 0 100 200 300 400 500 600 700 0 100 200 300 400 500 600 700 800 900 1000 1100 1200 Static pressure Pa Air flow m3 h 100 70 40 0 200 400 600 800 1000 1200 1400 1600 0 200 400 600 800 1000 120...

Page 14: ...e anti freeze system deactivated with balanced and adjusted ventilation system fresh air flow rate exhaust air flow rate and clean air filters The electrical power consumption is determined for the st...

Page 15: ...W HRS temperature efficiency Air flow m3 h HRS temperature efficiency 1 HRS temperature efficiency 2 0 50 100 150 200 250 300 350 400 450 500 70 80 90 100 0 100 200 300 400 500 600 700 800 900 1000 1...

Page 16: ...eristics Operating point 280 m3 h 100Pa all components of the HRU clean and dry 63 Hz 125 Hz 250 Hz 500 Hz 1 kHz 2 kHz 4 kHz 8 kHz dB dB A Air intake 56 53 9 57 6 58 6 53 6 52 2 46 6 34 7 60 Air suppl...

Page 17: ...54 54 55 56 52 51 46 34 58 Air supply 63 67 66 66 65 63 59 54 69 Exhaust 54 54 55 56 52 51 46 34 58 Exhaust vent 63 67 66 66 65 63 59 54 69 Housing 52 53 47 38 36 42 34 27 49 3 7 3 OnyX Sky 750 Maximu...

Page 18: ...0 57 Exhaust vent 68 69 67 65 65 62 57 50 69 Housing 57 55 48 37 36 41 32 23 49 3 7 5 OnyX Sky 1500 Maximum air flow 100 Pa m3 h 1498 Maximum fan power consumption W 1060 Duct pre heater power externa...

Page 19: ...U clean and dry 63 Hz 125 Hz 250 Hz 500 Hz 1 kHz 2 kHz 4 kHz 8 kHz dB dB A Air intake 60 9 57 8 59 2 58 9 56 5 55 3 50 2 37 6 62 Air supply 69 9 70 8 70 2 68 9 69 5 67 3 63 2 57 6 74 Exhaust 60 9 57 8...

Page 20: ...e assembly dismantling instructions www frapol com pl AEC polar temperate and tropical climates kWh year 950 413 368 AHS polar temperate and tropical climates kWh 8877 4538 2052 3 8 3 OnyX Sky 750 Pro...

Page 21: ...Type of heat recovery system Other diaphragm Thermal efficiency of heat recovery 80 0 Maximum flow rate m3 h 998 7 Power consumption by the fan drive system W 438 Sound power level dB A 49 Reference f...

Page 22: ...Operation and Maintenance Manual OnyX Sky Heat Recovery Units 2022 01 Frapol Sp z o o reserves the right to introduce changes without any prior notice Page 22...

Page 23: ...ure ensuring proper load capacity space and uniform support for the unit Since it is required to provide drainage of condensate the unit should be positioned in such a way as to install the water trap...

Page 24: ...onnector air intake Connector for the air supplied to rooms Exhaust air connector exhaust vent Connector for the air extracted from rooms 5 4 Air filters The HRU is supplied with a set of filters in t...

Page 25: ...ependent of the controller are used Use additional protections that will safeguard the unit against the consequences of the controller failure or errors in its software The controller has the followin...

Page 26: ...of air handling units or an installer familiar with this manual Installation must be carried out in accordance with the applicable regulations standards and guidelines given in the documentation of t...

Page 27: ...e previously recessed in the wall and led through the hole in the cover 2 Plug the wire conductors correctly into the socket in the cover 2 Use the hooks 3 to place the panel in the cover and latch 4...

Page 28: ...ty of any equipment that emits strong electromagnetic fields either Drill the holes in the wall and use the screws max 3 mm to fix the mounting frame on the selected place on the wall maintaining its...

Page 29: ...ogue and transmission outputs will damage the controller and pose a risk of electric shock DANGER Connect the protective conductor of the power supply cable to the PE input of the module the housing t...

Page 30: ...01 Frapol Sp z o o reserves the right to introduce changes without any prior notice Page 30 5 6 5 Electrical wiring diagram of the controller board Protections F1 HRU protection F2 controller protect...

Page 31: ...ut OUT2 W2 exhaust fan max 750W 230 V output OUT3 N1 pre heater if the heater power exceeds 1000 W supply only the contactor coil 230 V output OUT4 N2 reheater if the heater power exceeds 1000 W suppl...

Page 32: ...e to protect the water heat exchanger from freezing 5 6 7 Connecting and checking temperaturesensors NOTE The sensors necessary to activate the controller and ensure its correct operation are the supp...

Page 33: ...lectrical connection according to the diagram below Connection of pressure hoses Depending on the device model one or two pressure hoses may be present in the masking electrical box The cables should...

Page 34: ...uroPlus v 1 0 CORE support module for the correct use of the Modbus RTU communication protocol require changing the position of the switch no 2 located on the module in accordance with the diagram bel...

Page 35: ...connected to the controller additional options will appear in the main menu of the controller Menu Information FraNET WiFi Menu Information FraNET LAN Menu General settings FraNET Wi Fi When connectin...

Page 36: ...rvice parameters of the controller from the website level After selecting this box it is necessary to enter the password to access service settings of the controller Service access allows accessing an...

Page 37: ...480 1 60 580 2 00 730 2 50 920 3 15 1000 4 00 Replacing the control panel NOTE When replacing the control panel ensure that its software is compatible with the software in the controller module 5 6 1...

Page 38: ...m in each pole via an automatic switch or contactor The connection of the electric heater to the mains must be confirmed by a report drawn up after measuring the insulation of the supply cable and the...

Page 39: ...ol Sp z o o reserves the right to introduce changes without any prior notice Page 39 5 8 2 Wiring diagram of the electric duct heaters Power supply 1x230 V NE B 1x230 Plus NI series heaters power 0 5...

Page 40: ...General status Are the individual components of the HRU properly and tightly assembled Is the interior of the HRU free from foreign objects Are the flexible flanges for connecting ventilation ducts t...

Page 41: ...em DANGER Before performing any maintenance works make sure that the supply voltage is disconnected and the circuit breaker is in the disconnected position 7 1 Filters Periodic inspection replacement...

Page 42: ...exchanger with compressed air or a vacuum cleaner Check also whether the condensate trap is dirty the water trap is unobstructed and filled with water and the bypass damper rotates freely 7 3 Electric...

Page 43: ...select a parameter from the list increase the value of the edited parameter and switch between the main screens 3 ENTER button 4 EXIT button 5 Button used to select a parameter from the list decrease...

Page 44: ...exchanger temperature and GHE ground air heat exchanger actuator position OFF ON 2 Supply set temperature 13 Air intake 3 Supply measured temperature 14 Air intake temperature external 4 Supply air f...

Page 45: ...ter quick return to the main screen from each menu level scrolling the parameter list information about the selected parameter entering the selected menu item or confirming the setting for the selecte...

Page 46: ...d editing selected parameters Key 1 Air handling unit operating status Operation Pause Stop 7 Basic information if pressed it displays all available information about ventilation system operation stat...

Page 47: ...R1 R2 flow rate demand threshold hood mode or air filter pressure switch SAP signalling input from the fire alarm control unit ECO signal input from the annunciator panel TR1 TR2 heater thermostat Q1...

Page 48: ...ules Operational schedule Work schedule Time 1 Time 5 Alarm control panel ECO Operation of the alarm control panel Reaction of HRU HRU switch off Supply air flow m3 h Exhaust air flow m3 h Input logic...

Page 49: ...panel The HRU setpoint temperature is set in the menu Setpoint temperature settings Additionally it is possible to choose the sensor for controlling the setpoint temperature by using parameter Primar...

Page 50: ...e 4 for setting the individual temperature setpoints with the use of parameter Pre set temperature and supply and exhaust air flows Additional operating status activation of an additional temporary op...

Page 51: ...tatus of the digital input to Normally Open NO or Normally Closed NC Ventilation duration the time in minutes during which ventilation will continue Cyclic ventilation duration the time interval withi...

Page 52: ...ttings the time after which the screen saver appears is set in Screen saver timer You can set the operating mode in the Screen saver mode to Off On or Timer Address settings setting an individual pane...

Page 53: ...n connect the power supply to the controller First of all change the program in module A of the controller After restarting the controller go to Menu General settings Software update and then change t...

Page 54: ...serves the right to introduce changes without any prior notice Page 54 Below is an overview of the website and mobile application with sample values corresponding to the operating parameters of the co...

Page 55: ...ed Continuously from the moment of recording the cause then the alarm disappears The temperature sensor downstream of the heat exchanger is defective Exhaust vent temperature sensor is defective Room...

Page 56: ...at which may need to be reset has been noted Signalling of alarm electric heater alarm procedure Continuously after recording the cause then the alarm disappears Possible overheating of the reheater T...

Page 57: ...panel 26 air intake filter 27 extraction filter 28 differential pressure sensors 29 air quality sensor 30 laminar flow limiter f General principle of operation When the controller is switched on the a...

Page 58: ...tential free contacts Reserve 1 None Heat recovery Radiator Heater Reserve 2 None Heat recovery Radiator Heater Reserve 3 None Heat recovery Radiator Heater Cooling demand threshold 0 100 Heating dema...

Page 59: ...50 Air supply fan stop delay 0 20min Air exhaust fan stop delay 0 20min Min Outside temperature Permitted from min outside temp No Yes Min outside temperature 30 30 C Hysteresis of min outside tempera...

Page 60: ...Cooling demand threshold 0 100 Heating demand treshold 0 100 Air intake treshold for Reserve 2 20 20 C Air supply treshold for Rererve 2 20 20 C Heaters Primary air heater type Off Electric Water Reh...

Page 61: ...Exhaust air fan minimum control 25 100 Exhaust air fan maximum control 75 100 Air supply fan stop delay 0 20min Air exhaust fan stop delay 0 20min Max asymmetry 10 50 Min outside temperature Permitte...

Page 62: ...e notification about the necessity to perform periodic inspection Resetting work day counter reset the number of working days of the unit in order to calculate the time left to inspection and to disab...

Page 63: ...perature enters the room Activation of the operation will result in an additional parameter Mixing box settings at which the following functions are available Minimum control signal of the mixing box...

Page 64: ...into account the value of the difference from this temperature threshold set in the Hysteresis of min outside temperature Ramp Settings related to the fan ramp stepless change of control The parameter...

Page 65: ...ation outputs 3xRS485 including one separated Outputs with a potential free contact 3 NO normally open 2 NO NC switchable Power outputs 2 NO 1000 W 2 NO 750W Potential signalling outputs 3 NO 230 V 8...

Page 66: ...ent collection points Information on the addresses of these points can be found among others on the website of the given municipality directly to the waste equipment processing plant points of sale fo...

Page 67: ...peration Exposure to environmental factors Damage due to over voltage or atmospheric discharges Damage caused by negligent maintenance Accidents or random events 11 Complaints A complaint should be su...

Page 68: ...ling unit Type model Serial No Date of sale Proof of purchase No Stamp of the point of sale Stamp and signature of the Installer Date Date Date of submitting Date of repair Description of defect Mater...

Page 69: ...Comments Assembly and installation Electrical connections Hydraulic connections e g connecting a drain trap Start up Measurements Results of measurements of the unit operation parameters Air supply Ex...

Page 70: ...ery Units 2022 01 Frapol Sp z o o reserves the right to introduce changes without any prior notice Page 70 FRAPOL Sp z o o ul Mierzeja Wi lana 8 30 832 Krak w Tel 48 12 653 27 66 48 12 659 05 77 fax 4...