Free2Move eSolutions ProWallbox, Installation Manual

Page 1: ...INSTALLATION MANUAL GB ...

Page 2: ...s 11 2 INSTALLATION 12 2 1 Preparing for Installation 12 2 2 Tools required 14 2 3 Package Content 14 2 4 Space and positioning 15 2 5 First opening 16 2 6 Wall mounting 17 2 7 Installation of external protection devices 18 2 8 Power supply connection 19 2 8 1 Three phase installation 22 2 8 2 Single phase installation 23 2 9 Connecting communication cables 24 2 10 Port description 25 2 11 Setting...

Page 3: ...TION 2 12 Energy meter installation for Dynamic Power Management optional 28 2 13 Shunt trip installation optional 30 2 14 Closing operations and power supply 30 3 MAINTENANCE 31 4 PRODUCT DISPOSAL 32 5 ASSISTANCE 32 DISCLAIMER 32 ...

Page 4: ...received appropriate training and demonstrated suitable skills and knowledge in the construction installation operation and maintenance of electrical equipment WARRANTY AND DELIVERY CONDITIONS Free2Move eSolutions S p A declares that the equipment complies with the legal provisions currently in force in the country of installation and has issued the relative declaration of conformity Free2Move eSo...

Page 5: ...ions S p A but oversights cannot be completely ruled out If any errors are noted please inform Free2Move eSolutions S p A Except for explicit contractual obligations under no circumstances may Free2Move eSolutions S p A be held liable for any loss or damage resulting from use of this manual or from installation of the equipment This document was originally written in English In the event of any in...

Page 6: ... network in compliance with local and international standards and all the technical requisites indicated in this manual Children or other persons not able to gauge risks related to the installation or use of the device could suffer serious injury or put their lives at risk Such persons must not operate the device and must be supervised when close to it Pets or other animals must be kept away from ...

Page 7: ...f equipment characteristics and technical data overall dimensions and identification of the equipment Product versions F2ME EPROSCYYXXX F2ME EPROSLYYXXX 1 1 Fields of use Free2Move eSolutions S p A declines all liability for any damage whatsoever due to incorrect or careless actions The equipment may not be used for any purpose other than the one it is intended to fulfil The equipment must not be ...

Page 8: ...ot made of materials that are harmful to health the products should not be disposed of along with household waste but must be collected separately because they are made of materials that can be recycled Sign for electrical voltage hazard Electronic device installation carried out by qualified personnel only This symbol indicates a situation that may cause material damage to eProWallbox ...

Page 9: ... product The Part Number and Serial Number can also be found on the packaging as well as in the eSolutions Charging app after authentication The label inside the package with the printed letter C indicates the type of socket installed on the product This label should be applied near the socket when installation is completed AC EN 62192 2 TYPE 2 Plug and socket 480 V RMS ...

Page 10: ...10 1 4 Product dimensions and characteristics Cover Base External Cover Middle Base ...

Page 11: ...g Temperature range C 25 C 50 C without direct exposure to sunlight Overheating protection Y Humidity Resistance 95 non condensing Housing fire ratings UL94 V 0 GWFI 960 Overvoltage category OVC III Residual current monitoring Y 6 mA DC sensitive RCM device included for DC leakage 30 mA AC sensitive RCM device included for AC leakeage Maximum installation height m 2000 a s l Mounting Wall or optio...

Page 12: ...ion The entire power supply system must be prepared and calibrated in compliance with local and international standards in force according to the product configuration and chosen power rating Before choosing and installing the device the installer must consider local restrictions as set out in the IEC 61851 1 standard However it remains the responsibility of the installer to check that these regul...

Page 13: ...act and free from obvious damage If the product is damaged please request support from esolutions free2move com contacts The product and all components are completely intact and free from any obvious defects or faults If any damage is noted the installation procedure must be abandoned immediately and technical support must be contacted The dimension of the entire electrical system to which the pro...

Page 14: ...meter bit eProWallbox 3x ø10x50mm wall plugs with screws 1x RFID Card 1x drilling template for installation Product documentation 1 2 3 4 5 6 7 1 2 3 4 5 2 2 Tools required Free2Move eSolutions S p A declines any liability for damage to persons or things arising from use of such tools 2 3 Package Content ...

Page 15: ...o account the space needed to park the electric vehicle to be charged eProWallbox must not be installed in places at risk of explosion EX environment used for escape routes where articles may fall on it e g suspended ladders or car tyres or where it is likely to be hit and damaged e g close to a door or in vehicle operating spaces where there is a risk of pressurized jets of water e g because of w...

Page 16: ...rst opening Using the groove on the bottom detach the external cover of eProWallbox from the housing secured with 6 elastic plugs To proceed with the installation the cover can be removed by unscrewing 6 screws ...

Page 17: ...nstalled once the maximum permissible load has been verified 1 Before installation it is necessary to determine the position and distances from walls We recommend maintaining a distance of about 50 60 cm from the walls to facilitate installation and maintenance 2 To facilitate installation and wall mounting use the template supplied to drill the 3 fixing holes The template should also be used for ...

Page 18: ... or the relevant parts of IEC 60898 series or IEC 60269 series RCD According to local regulations Type A or Type B Manual reset type only The RCD should have a rated residual operating current not exceeding 30 mA and should comply with one of the following standards IEC 61008 1 IEC 61009 1 IEC 60947 2 and IEC 62423 The RCD should disconnect all live conductors SPD To prevent potential damage to th...

Page 19: ...hould be referred to in order to size the power supply system correctly are displayed on the device s identification label see chapter 1 3 The following guidelines provide information on which power supply cables to use and the recommended conductor size Minimum conductor size 6 mm Maximum conductor side 10 mm Stripping length for power supply cables 18 mm The power supply to the device must remai...

Page 20: ...e device body has 2 side cable entries which are closed with protective caps to prevent dust or moisture from entering during shipment Power supply cables P Communication cables C Power supply cables P Communication cables C ...

Page 21: ...21 The following diagram shows how to electrically connect the device in three phase or single phase systems In the event of multiple installations we recommend allowing for phase rotation ...

Page 22: ...t hand box sheath P and insert the Ø 25 mm corrugated sheath 2 Tighten the box sheath P 3 Insert the power supply cables and connect phases the neutral N and the earthing cable PE to the CN1 power supply terminal block making sure that the entire stripped section of each cable is fully inserted into each terminal ...

Page 23: ...he left hand box sheath P and insert the Ø 25 mm corrugated sheath 2 Tighten the box sheath P 3 Insert the power supply cables and connect phase neutral N and earthing cable PE to the CN1 power supply terminal block making sure that the entire stripped section of each cable is fully inserted into each terminal ...

Page 24: ...communication port but leaving some slack Holes that are not used must be closed using the protective caps provided to ensure the IP rating 3 Insert the desired connectors into the chosen communication ports 4 Repeat the procedure for every communication cable you wish to install For details on the available ports and connecting them please refer to the Port Description section The power supply of...

Page 25: ...rminals for power cables RS485 Modbus for Daisy Chain communication RS485 Modbus for external meter communication Power security limit setting Setting for IT grid connection Free contact NO for MCB release CN1 CN9 CN10 CN12 SW1 SW2 CN3 1x 2x 1x 1x 1x 1x Input Communication Configuration Safety DIP switch RFID reader RS485 x1 DPM RS485 x1 DC DIP switch Power Cable input Rotary Switch Shunt Trip ...

Page 26: ...26 To install eProWallbox in IT systems remove the plastic film from the DIP Switch SW2 and move both contacts to the ON position DIP switch SW2 ...

Page 27: ...set the required type of input power supply single phase or three phase and maximum power according to the maximum power that can be supplied by the network as per the following table SW1 Position Single phase kW Three phase kW 0 3 7 1 4 6 2 5 1 3 5 8 4 6 0 5 7 4 6 4 3 7 6 9 8 9 0 9 11 0 A 13 1 B 15 2 C 17 3 D 19 3 E 20 7 F 22 0 Rotary Switch ...

Page 28: ...hase energy meter If Dynamic Power Management is not required please go to Chapter 3 13 eProWallbox can work without Dynamic Power Management In this case the installation of a dedicated sensor is not necessary but avoidance of blackouts is not guaranteed Only energy meters provided by Free2Move eSolutions S p A are compatible Installation must be performed by qualified personnel in accordance wit...

Page 29: ...riate length to RS485 output port CN12 push in spring clamps without using tools 4 Use the following order for connection starting from left connect GND RS485 B RS485 A 5 As indicated in the energy meter manual when powering up for the first time enter the following settings Device address 1 Bits per second 38400 bit s Parity Even Stop bit 1 Connection mode 3L N Arithmetic required for three phase...

Page 30: ...installer The shunt trip device must be selected by the installer compatibly with the MCB device identified for correct installation Couple the shunt trip device to the compatible MCB following the instructions on the respective installation manuals Connect the signal cables of the shunt trip device to the CN3 push in terminal of the electronic board 2 14 Closing operations and power supply 1 Chec...

Page 31: ...dance with the manufacturer s instructions Cleaning the outside of the device is always recommended when necessary and should be carried out using a soft damp cloth with a mild detergent When finished wipe off any traces of moisture or liquid with a soft dry cloth Avoid strong jets of air or water as well as the use of soaps or detergents that are too harsh and corrosive for the materials of the p...

Page 32: ...ging solutions eProWallbox series2 For any further information or requests for support please contact Free2Move eSolutions S p A through the relevant section of its website esolutions free2move com contacts DISCLAIMER Free2Move eSolutions S p A will not be held responsible for any damage directly or indirectly caused to people things or animals due to the failure to comply with all the provisions ...

Page 33: ...Registered office Free2Move eSolutions S p A Piazzale Lodi 3 20137 Milan Italy Customer support https www esolutions free2move com contacts ...