FREERIDER FR-168-3S, Users Instruction Users Instruction Manual Users Instruction

Page 1: ...TENTION Read all parts in this manual before operating your scooter ATTENTION Read all parts in this manual before operating your scooter ATTENTION Read all parts in this manual before operating your scooter ATTENTION Read all parts in this manual before operating your scooter FR168 3 FR 168 3S FR168 4 FR168 4S FR168 4S2b ...

Page 2: ...horized dealer Freerider Freerider Freerider Freerider 5 12 Freerider Freerider Freerider Freerider Please read and follow all instructions in this Users Instruction Manual before attempting to operate your Scooter for the first time If there is anything in this manual that you do not understand or if you require additional assistance for setting it up contact your Authorized Agent Freerider Freer...

Page 3: ... mat Pneumatic wheels with grey tyres Rear lights and indicators Adjustable angle seat with backrest 1 2 3 4 5 6 7 8 9 10 11 12 13 3 PRODUCT DESCRIPTION a fork system containing the single front wheel for System of the art micro controller electronics ensure a smooth comfortable and safe drive on all surfaces and gradients Two piece steel chassis for ease of transporting Your scooter can be disman...

Page 4: ...s 6 1 2 3 4 5 6 7 8 9 10 11 12 13 FR168 4 FR168 4S FR168 4S2b FEATURE GUIDE 4 FR168 3 FR168 3S FEATURE GUIDE 1 2 3 4 5 7 8 9 10 11 12 13 Adjustable steering handlebars Driving mirror Console Charging socket Basket Front light Direction indicator lights Front and rear bumper Amber side reflectors Floor mat Pneumatic wheels with grey tyres Rear lights and indicators Adjustable angle seat with backre...

Page 5: ...nd warnings and cautions It is very important for you to read and understand them Failure to note the warnings in this users manual may result in personal injury Failure to observe the cautions in this users manual in damage to your scooter Your scooter is a powerful machine for your safety and the safety of bystanders please read all of the instruction in this manual before operating your scooter...

Page 6: ...anging dissection forward or reverse 19 Always keep your feet on the vehicle when driving 20 Always proceed carefully while riding especially as you approach the downgrade of a ramp 21 Always avoid uneven surfaces 22 Always consult your physician or a therapist if in doubt about your ability to operate a 24 The batteries fitted to your scooter are Mai the top of the battery Failure to observe Scoo...

Page 7: ...y allows you a smooth jerk free ride Automatic braking gives you that added peace of mind The removable fold down seat together with a facility to fully lower the steering handlebar Freerider Freerider Freerider Freerider Freerider Freerider Freerider Freerider Freerider Freerider allows your to be easily transported in an average saloon or hatchback car for those days when you travel further afie...

Page 8: ...uit your needs To make adjustments to the armrest angle you will need two 13mm spanners not provided Lift the arm upwards you will note the adjusting bolt First loosen the locking nut rotate the bolt in or out until the required angle is found lower the arm and check the angle for comfort re adjust as necessary Finally tighten the locking nut When lowering the arm make certain clothing or fingers ...

Page 9: ...be adjusted to a comfortable driving position by the operation of the lever situated on the left side of your seat When sitting on your seat lean backwards against the backrest and at the same time lift the operation lever upwards Lean forwards or backwards once the locking mechanism has released positioning the backrest in a comfortable driving position Releasing the lever will lock the backrest ...

Page 10: ...en light on your console will illuminate at a constant rate The status light is connected to a very sophisticated 4 Warning CONTROL FEATURES Caution Warning CONTROL FEATURES Caution 1 Speed Adjustment Dial 2 Horn Buttons 3 On Off Power Switch Status Light Located at the right side of the control console Insert the key and turn clockwise You will note after a second the needle on the battery state ...

Page 11: ...tress This function should only be used in emergencies You will note that both green direction lights at the top of your console are flashing to warn you the hazard system is in operation To cancel the hazard warning simply press and release the red triangular button Located under the handlebar grips Your speed for forwards and reverse motion and braking is controlled here The right thumb lever mo...

Page 12: ...g and understanding all of the facts in this Users Instruction Manual Your Scooter is a state of the art device designed to enhance and increase your mobility provides a range of Scooters to best suit the individual needs and circumstance of the Scooter user Please be aware that the final selection and purchasing decision regarding the model of Scooter to be used is the responsibility of the Scoot...

Page 13: ...h as passing from grass areas to a paved area especially at high speed while turning and abrupt directional changes Do not corner at high speed If you feel that you may tip over in a corner reduce your speed and steering angle to prevent your Scooter from tipping Warning Freerider Changes in the road surface This will greatly reduce the possibility of a tip or fall To avoid personal injury or prop...

Page 14: ...rning Warning Freerider Freerider Freerider Freerider Code Always obey all local pedestrian traffic rules Wait until your path is clear of traffic and then proceed with extreme caution Note Always wear light or illuminating clothing When driving your Scooter Be aware that it may be difficult for traffic to see you when you are seated on your Scooter Only drive your Scooter on the road when a publi...

Page 15: ...ersonal injury and or damage to your Scooter More and more modern buildings are designed with disability Freerider has designed your Scooter to provide maximum mobility A range of accessories are available from Authorised Agents to further customise your Scooter needs However under no circumstances should you modify add remove or disable any feature part or function of your machine Freerider Warni...

Page 16: ...front wheel cross member Wiring diagram for batteries located under rear cover Located at the left or right hand rear cover of Scooter Located at right rear of handlebars near charging socket Located on the top leftside of the rear cover under seat Yellow label located on the top of the rear cover LEARNING TO GET ABOUT Warning MOUNTING If you are not an accomplished outdoors mobility product drive...

Page 17: ...g around stop turn the handlebars to where you want to go then apply the power gently This will make the turn sharply It will still go gently and with complete stability Practice in an open area until you are proficient Reversing requires attention Be sure your Speed Adjustment Dial is turned to minimum before you reverse Fig 10 page 10 Push the left thumb reverse control lever Fig 13 page 11 Reme...

Page 18: ...follow a wide arc to stay clear of the corner If you stop while facing uphill the automatic parking brake will hold you safe To start again slowly push the forward direction lever the parking brake will release and you will start to move When you approach an incline it is best to lean forward Fig 16 17 This moves the centre of gravity of your Scooter towards the front of the Scooter for improved s...

Page 19: ...you may have to remove your scooter seat and lower handlebars You will also require a suitable folding ramp to lift your scooter into your car Your r Distributor will be able advise you of suitable for this purpose See Fig 19 3 Small hatchback or estate or estate car See Fig 20 21 4 If your car is small or has a conventional boot your scooter can be dismantled into six basic parts See Fig 29 1 Rem...

Page 20: ...er Rotate the 90 to the right or left See Fig 1 4 lift the seat upwards slightly twisting This will release it from its mounting tube 3 Lift up the rear cover disconnect the rear light plug and socket See Fig 23 please safely to one side Note the cover is secure by Velcro tyre material at each side at the front and in the centre Unfasten the battery straps by parting Velcro fastening 4 Disconnect ...

Page 21: ...g the C shape handle on rear of the Scooter so that the rear chassis remains level With your other hand lift the seat post vertical until the front and rear sections have separated This operation is made easier if you first lower and lock the tiller You will find the front section is better balanced in this position 10 You are now ready to separate the two halves of your Scooter Before you carry o...

Page 22: ...the firm metal lifting handles only Take care when lifting heavy parts If in doubt always seek assistance when lifting parts in or out of your vehicle Note Caution Warning HOW TO RE ASSEMBLE YOUR SCOOTER Warning Note Caution Warning HOW TO RE ASSEMBLE YOUR SCOOTER Warning FIG 30 4 The front and rear chassis parts can now be fully locked together by rotating the locking mechanism in a clockwise dir...

Page 23: ...tion use This means that you do not have to worry about topping up the cells BATTERY INSTALLATION Warning BATTERY CONNECTIONS Warning BATTERY CHARGING BATTERIES BATTERIES BATTERY CHARGING Do not attempt to remove the safety valves situated in the top of the battery Failure to observe this warning will invalidate your battery guarantee Your batteries are virtually Maintenance free because the elect...

Page 24: ... pin wall plug and reduces this voltage down to 24volts via a transformer At the same time it rectifies the A C alternating domestic current into D C direct current This matches exactly the voltage characteristics stored by your Scooter s batteries Your Charger automatically controls the re charge cycle from the moment that you switch it on to the moment the green Charge Complete light on the face...

Page 25: ...fe Handling your batteries Disposal Caution BATTERY WARRANTIES perform to full capacity for 12 months This will of course be dependent on the actual use of the vehicle and how of ten the batteries are cycled i e discharged and charged Gradual deterioration in performance and reduction in range is normal and associated with fair wear and tear misuse or accidental damage Under these circumstances th...

Page 26: ...periods of time Moisture if left unattended can cause deterioration on metal cleaner Water could be forced into the electroni SEAT UPHOLSTERY BODYWORK Caution CARE MAINTENANCE 26 Agent Only batteries supplied as original equipment on your machine will give you the best performance When charging batteries make certain the positive and negative terminals are correctly assembled Failure to observe th...

Page 27: ...n with a suitable spanner Fig35 Turn the upper bearing adjustment nut clockwise one flat at a time until all of the up and down movement in the handle bars is removed Retighten the lock nut clockwise into position with a second spanner Do not over tighten the bearing adjustment nut as this will damage the bearing tracks The handle bar bearings are NOT Sealed for life and may require lubrication wi...

Page 28: ...ess demanding discharge lifestyle These batteries will probably have a longer life in excess of 12months This can only be a general guide and one cannot be more specific due to other factors such as motor loads tyre pressures general service factors working conditions periods of non use and abuse etc When you need to purchase batteries always insist on the model fitted as standard equipment to you...

Page 29: ...ailure to observe this caution will invalidate your guarantee Check the following and adjust as necessary Freerider Please note These service intervals are a guide more frequent use of your Scooter may require adjustment to these suggested intervals ANNUALLY LUBRICATION Caution ANNUALLY LUBRICATION Caution Check the following and adjust as necessary Freerider Please note These service intervals ar...

Page 30: ...main controller module see Fig 25 page 20 Check also the status fault codes page 32 indicated by the green L E D on your console flashing If your does not slow down or behaves erratically 1 Turn off the power on key switch 2 Inform your authorised dealer Freerider Freerider Freerider If you find for any reason your Scooter does not reduce speed when you let go of the forward reverse speed lever Sw...

Page 31: ...light is flashing first switch your Scooter to off and back to on again to see if the problem will clear If the status light continues to flash and your Scooter will not drive refer to the STATUS FAULTS CODE on page and take the appropriate remedial action as advised in the comments column If in doubt consult the dealer from whom you purchased your Scooter One fuses protect your Scooter charging c...

Page 32: ... battery voltage at the controller is greater the 32 volts Check the battery condition and the connections Suspect a charger malfunction The Controller has detected a shorted or overworked motor Check the loom for shorts or check out the motor Contact your Service Agent Check the Freewheel Lever is fully engaged Check the Park Brake and wiring for open or short circuits Contact your Service Agent ...

Page 33: ...t port 21kgs 46 lbs Wall to wall turning radlus 104 5cm 42inches Maximum Speed 9 6km 6mph 12 inches rear tires Battery 26Amp 50Amp Model Code FR168 3 Model Code FR168 3S SPECIFICATION Overall length 113cm 44 5inches Overall width 61 5cm 24 2inches Ground clearance 8cm 3 2inches Maximum load 136kgs 300lbs Range up to 32km 20ml 26Amp batteries Total weihgt excl batteries 49 5kgs 109lbs Heaviest port...

Page 34: ...CATION Overall length 138cm 54 7inches Overall width 63cm 24 5inches Ground clearance 8 5cm 3 4inches Maximum load 136kgs 300lbs Range up to 40km 25ml 36Amp batteries Total weihgt excl batteries 68kgs 150 lbs Heaviest port 23 5kgs 52 lbs Wall to wall turning radlus 116cm 45 5inches Maximum Speed 10km 6 25mph Battery 36Amp 50Amp use internal TIA DC output 24 Volt 2 Amp Conforms to EN60335 2 29 and ...

Page 35: ...SIZE SPECIFICATION FR168 3 FR168 3S 35 ...

Page 36: ...SIZE SPECIFICATION FR168 4 FR168 4S 36 ...

Page 37: ...SIZE SPECIFICATION FR510DX2 FR510DXs2 37 ...

Page 38: ...CIRCUIT DIAGRAMS CIRCUIT DIAGRAMS BATTERY WIRING DIAGRAM CIRCUIT DIAGRAMS 38 ...

Page 39: ...on devices such as citizen ban CB radios and cellular phones while your Scooter is turned on 2 Be aware of nearby transmitters such as radio or TV stations and try to avoid coming into close contact with them 3 If unintended movement or brake release should occur turn your OFF as quickly as it is safe to do so 4 Be aware that adding accessories or components or modifying your Scooter may make it F...

Page 40: ...ase contact your Authorised Freerider Agent REAR BASKET Provides easily accessible additional carrying capacity for shopping Basket maximum load 4kg 9lbs REAR BASKET LOCKABLE STORAGE BOX This smart storage box allows you to lock away your valuable items when leaving your Scooter unsupervised Maximum load 2kg 4 5lbs LOCKABLE STORAGE BOX DELTA CONTROLLER For Scooter users with limited hand dexterity...

Page 41: ...m the original manufacturer which is subject to a stringent wear and tear clause Any battery faults due to a defect in the original manufacture will normally become obvious within the first two months of use See batteries and battery charging section of this manual Any gradual deterioration in the performance after this period is normal and associated with fair wear and tear mis use or accidental ...

Page 42: ... 42 This section is designed to assist you in keeping a record of any service and repairs to your Scooter Should you decide to seel or exchange your Scooter in the future this will prove most helpful to you Your Freerider Service agent will also benefit from a documented record and this book should accompany the Scooter when service or repair work is carried out The service agent will complete thi...

Page 43: ...ALS This section is designed to assist you in keeping a record of any service and repairs to your Scooter Should you decide to seel or exchange your Scooter in the future this will prove most helpful to you Your Freerider Service agent will also benefit from a documented record and this book should accompany the Scooter when service or repair work is carried out The service agent will complete thi...

Page 44: ... from of this manual in whole or in part except for brief quotations in critical articles or reviews may be made without the written authorisation from Freerider No 22 Bengong 5th Road Gangshan Dist Kaohsiung City 820 Taiwan R O C Call us 886 7 6223093 Fax 886 7 6230373 Email sales freerider com tw http www freerider com tw http www luggiescooter com FREERIDER CORPORTION Jan 2011 1000 NO PL90 0200...