Fri-Jado COLD DELI CD 3 Self, Service Manual

Page 1: ...a training for this product you should read in its entirety the repair procedure you wish to performto determine if you have the necessary tools instruments and skills required to perform the procedu...

Page 2: ...Page 2 Service Manual Cold Deli CD3 4 5 form 9123583 rev 4 2015...

Page 3: ...ice Manual Cold Deli CD3 4 5 form 9123583 rev 4 2015 TABLE OF CONTENTS Versions Version Issue date dd mm yy Remarks 09 2007 01 09 2007 First release 04 2015 01 04 2015 Curved models extended Square mo...

Page 4: ...ft and right front side 18 Installation of optional parts 19 Sliding doors for Essential model 19 Evaporation drip tray 22 Electrical tests and service procedures 23 PTC 1K sensor test 23 Temperature...

Page 5: ...1063 Heigth with basis mm 1420 1420 1420 Maximum Loading height mm 100 100 100 Refrigirant R134A R134A R404A Amount of refrigirant kg 0 625 0 75 0 85 Product temperature class according to NEN EN 441...

Page 6: ...emperature During use the temperature is shown on dis play A3 1 Press centre key A5 The set temperature will be shown on the display The measured temperature will be shown again after 20 seconds Check...

Page 7: ...TS 1 Remove the socket screws that secure the panel to the frame 2 Turn panel towards yourself 3 Reverse the procedure to install Note The panels can be lifted out from their hinges First lift out the...

Page 8: ...ed underneath the wiring Note For better access it might be required to remove the middle panel as well 1 Remove the left and right hand panel ac cording to prior procedure 2 Remove the left and right...

Page 9: ...ct the wiring 3 Remove the switch by pushing the clamps on both sides 4 Reverse the procedure to install BLOWER PLATE 1 Remove the flat plate there are two lif ting eyes in the front which simplify th...

Page 10: ...ding prior procedure 4 Disconnect the wiring of the sensor on the thermostat and remove the sensor 5 Reverse the procedure to install Note 1 The sensor wiring will pass through the polyurethane foam a...

Page 11: ...ring of the sensor on the thermostat and remove the sensor 6 Reverse the procedure to install Note 1 When removing the evaporator plate both rear corners of the plate may get stuck in the corners of t...

Page 12: ...move the blower plate according to prior procedure 2 Disconnect the wiring of the blower 3 Remove the fan blade by unscrewing the bolt in the centre of the blade 4 Remove the four screws securing the...

Page 13: ...refully slide the window out of the frame by moving it toward you and place it in a safe place 2 4 Remove the PL lamp by pulling it leng thwise out of the holder Do this carefully to avoid breaking 5...

Page 14: ...holders another set is located inside the front profile CURVED GLASS 1 Turn the curved glass to the top position 2 Remove the cover plates on the mounting profile if necessary 3 Loosen the adjusting s...

Page 15: ...amp housing to the light fixture and remove the frame As depic ted in the second image 4 Turn the curved glass to the top position 5 Remove on left and right top side the up per bolts that secure the...

Page 16: ...n the front glass to the top position 2 Remove the screw on the bottom side of the gas spring 3 Remove the pin out of the gas spring Be aware of supporting the glass 4 Loosen the adjusting screw on th...

Page 17: ...Be aware of supporting the glass 4 Remove the 2 screws on the top side and remove the gas spring 5 Also remove the gas spring on the other side 6 Take out the front glass and place this on a table 7 L...

Page 18: ...e metal of the pro file and the screwdriver SIDE PLATE LEFT AND RIGHT FRONT SIDE 1 Remove the side glass 2 Loosen the bolts on the bottom side that secure the side plate and remove this plate 3 Loosen...

Page 19: ...ODEL Part numer of the entire set of needed parts CD 3 9260170 CD 4 9260171 CD 5 9260172 1 Drill out the blind rivets in the air output profile 2 Place the sliding door holder profile over the newly c...

Page 20: ...ugh will be re used 6 Place the sliding door top profile into the space as indicated 7 Place the new lighting window holder 8 Attach the window holding profile with the socket screws 9 Place the neopr...

Page 21: ...e bumper on the handle is poin ting towards the inside of the machine 13 Install the second sliding door by inserting the upper half of the door in the rear up per groove 14 Now gently place the lower...

Page 22: ...e there is enough space to place the evaporator drip tray 2 Attach the evaporation drip tray frame to the cooler housing frame with nuts and bolts 3 Connect the plug of the evaporation drip tray to th...

Page 23: ...e panel according to prior procedure 2 Remove the wiring from the sensor 3 Connect a temperature tester to the probe of the sensor for comparison 4 Test the probe with an Ohmmeter Temperature Resistan...

Page 24: ...e thermostat When installing a new thermostat always change parameter r05 to 0 C otherwise some parameters cannot be changed to their desired value Once inside the parameter settings menu the up or do...

Page 25: ...compressor 5 sec 5 sec 5 sec 5 sec 5 sec c30 Reversed function compressor relay OFF OFF OFF OFF OFF Defrost d01 Defrost method 0 none 1 natural 1 1 1 1 1 d02 Defrost end temperature 4 C 4 C 4 C 4 C 6...

Page 26: ...asured with S5 sensor u10 Status on DI 1 input u58 Status on relay for cooling u70 Status on relay 2 Service Manual Cold Deli CD3 4 5 form 9123583 rev 4 2015 CONTROL LOCATION FULL SERVE AND SELF SERVE...

Page 27: ...it 3 Contactor inoperative 4 Incorrectly programmed thermostat 5 Defrosting sensor malfunction 6 Wiring loose Cooling compressor switches on and off on the thermistor inside the compressor 1 Condenser...

Page 28: ...6 7 8 10 11 14 16 12 13 D 0127 01 16 35 40 18 19 24 25 21 22 23 20 3 5 4 2 1 1 1 38 36 17 15 50 26 1 2 EXPLODED VIEWS AND PARTLISTS EXPLODED VIEWS AND PARTLISTS Page 28 Service Manual Cold Deli CD3 4...

Page 29: ...w M 4x25 SS cross recess head philips 24 9262033 CD 3 1 Profile sliding door bottom 24 9262031 CD 4 1 Profile sliding door bottom 24 9262029 CD 5 1 Profile sliding door bottom Item Part nr Model Qty D...

Page 30: ...ce side 48 9264076 CD 5 1 Work plateau service side 49 9260240 CD 3 2 Back panel 49 9260242 CD 4 2 Back panel 49 9260244 CD 5 2 Back panel 50 9264220 CD 3 1 Plateau 50 9264210 CD 4 1 Plateau 50 926420...

Page 31: ...EXPLODED VIEWS AND PARTLISTS Page 31 Service Manual Cold Deli CD3 4 5 form 9123583 rev 4 2015...

Page 32: ...5 76 77 78 74 70 72 102 101 88 90 91 83 85 86 87 84 89 96 97 93 94 95 101 92 98 99 100 103 EXPLODED VIEWS AND PARTLISTS Page 32 Service Manual Cold Deli CD3 4 5 form 9123583 rev 4 2015 COLD DELI 3 4 5...

Page 33: ...cket 86 9264308 All models 1 Frame condensing unit 87 9264602 All models 1 Fastening frame 88 9264605 All models 1 Fastening frame left 89 9264753 All models 1 Cover plate 90 8071071 CD 3 1 Blower mot...

Page 34: ...27 20 18 17 19 6 7 8 10 11 16 12 13 D 0126 01 16 26 9 3 5 4 2 1 1 1 1 2 1 3 1 4 1 5 1 5 1 4 1 7 1 7 1 6 1 6 46 43 44 EXPLODED VIEWS AND PARTLISTS Page 34 Service Manual Cold Deli CD3 4 5 form 9123583...

Page 35: ...CD 4 1 Insulation protection 17 9264506 CD 5 1 Insulation protection 18 9264533 CD 3 1 Exhaust profil 18 9264523 CD 4 1 Exhaust profil 18 9264507 CD 5 1 Exhaust profil Item Part nr Model Qty Descripti...

Page 36: ...67 68 64 62 63 61 91 92 89 80 86 87 83 84 85 81 90 78 73 75 76 77 74 79 91 82 88 93 EXPLODED VIEWS AND PARTLISTS Page 36 Service Manual Cold Deli CD3 4 5 form 9123583 rev 4 2015 COLD DELI 3 4 5 ESSEN...

Page 37: ...017 CD 4 1 Cooling unit 73 2541212 CD 5 1 Cooling unit 74 9264309 All models 1 Suction plate 75 9284544 All models 1 Fastening bracket 76 9264308 All models 1 Frame cooling unit 77 9264602 All models...

Page 38: ...10 11 16 12 13 D 0199 01 16 37 20 21 22 19 17 18 23 24 1 1 1 1 2 1 3 3 5 4 2 1 4 1 5 1 5 1 4 1 7 1 7 1 6 1 6 34 40 33 15 27 44 9 41 EXPLODED VIEWS AND PARTLISTS Page 38 Service Manual Cold Deli CD3 4...

Page 39: ...62032 CD 3 1 Profile sliding door top 17 9262030 CD 4 1 Profile sliding door top 17 9262028 CD 5 1 Profile sliding door top 18 9262026 CD 3 2 Glass sliding door Item Part nr Model Qty Description 18 9...

Page 40: ...relief M20 47 9222077 All models 1 Nut relief strain M20 48 9264621 CD 3 1 Cover profile inner frame 48 9264616 CD 4 1 Cover profile inner frame 48 9264611 CD 5 1 Cover profile inner frame 49 9264084...

Page 41: ...EXPLODED VIEWS AND PARTLISTS Page 41 Service Manual Cold Deli CD3 4 5 form 9123583 rev 4 2015...

Page 42: ...0 75 75 76 77 78 74 72 73 71 92 93 94 100 105 99 95 96 97 89 103 98 90 101 102 104 90 1 90 2 90 3 EXPLODED VIEWS AND PARTLISTS Page 42 Service Manual Cold Deli CD3 4 5 form 9123583 rev 4 2015 COLD DEL...

Page 43: ...4544 All models 1 Fastening bracket 86 9264308 All models 1 Frame cooling unit 87 9264602 All models 1 Fastening frame 88 9264605 All models 1 Fastening frame left 89 9264753 All models 1 Cover plate...

Page 44: ...26 20 21 22 10 10 3 5 4 5 3 11 5 2 1 2 1 2 1 3 1 4 1 4 1 3 1 5 1 5 5 5 6 2 4 6 4 6 3 6 5 5 5 1 19 9 9 29 30 31 28 19 11 17 13 50 1 6 1 1 41 18 EXPLODED VIEWS AND PARTLISTS Page 44 Service Manual Cold...

Page 45: ...t button head 17 9241000 All models 1 Bumper console 20 pieces 18 9262032 CD 3 1 Profile sliding door top 18 9262030 CD 4 1 Profile sliding door top 18 9262028 CD 5 1 Profile sliding door top Item Par...

Page 46: ...M20 45 9264621 CD 3 1 Cover profile inner frame 45 9264616 CD 4 1 Cover profile inner frame 45 9264611 CD 5 1 Cover profile inner frame 46 9264084 CD 3 1 Side plate left 47 9264083 CD 4 1 Side plate r...

Page 47: ...EXPLODED VIEWS AND PARTLISTS Page 47 Service Manual Cold Deli CD3 4 5 form 9123583 rev 4 2015...

Page 48: ...5 65 66 67 68 64 62 63 61 85 86 87 88 89 90 91 92 84 80 81 82 83 79 73 78 77 74 76 93 EXPLODED VIEWS AND PARTLISTS Page 48 Service Manual Cold Deli CD3 4 5 form 9123583 rev 4 2015 COLD DELI 3 4 5 SELF...

Page 49: ...17 CD 4 1 Cooling unit 73 2541212 CD 5 1 Cooling unit 74 9264309 All models 1 Suction plate 75 9264371 All models 1 Fastening bracket 76 9264308 All models 1 Frame condensing unit 77 9264602 All model...

Page 50: ...1 D 0203 01 15 16 10 10 3 5 4 5 3 11 5 2 1 2 1 2 1 3 1 4 1 4 1 3 1 5 1 5 5 5 6 2 4 6 4 6 3 6 5 5 5 1 9 9 11 13 39 40 1 6 1 1 24 25 EXPLODED VIEWS AND PARTLISTS Page 50 Service Manual Cold Deli CD3 4 5...

Page 51: ...64220 CD 3 1 Plateau 15 9264210 CD 4 1 Plateau 15 9264201 CD 5 1 Plateau 16 9265120 CD 3 1 Air outlet 16 9265122 CD 4 1 Air outlet 16 9265124 CD 5 1 Air outlet Item Part nr Model Qty Descirption 17 92...

Page 52: ...65 65 66 67 68 64 62 63 61 85 86 87 88 89 90 91 92 84 80 81 82 83 79 73 78 77 74 76 93 EXPLODED VIEWS AND PARTLISTS Page 52 Service Manual Cold Deli CD3 4 5 form 9123583 rev 4 2015 COLD DELI 3 4 5 ES...

Page 53: ...compressor 73 9261017 CD 4 1 Cooling compressor 73 2541212 CD 5 1 Cooling compressor 74 9264309 All models 1 Suction plate 75 9264371 All models 1 Fastening bracket 76 9264308 All models 1 Frame conde...

Page 54: ...20 21 22 10 10 3 5 4 5 3 11 5 2 1 2 1 2 1 3 1 4 1 4 1 3 1 5 1 5 5 5 6 2 4 6 4 6 3 6 5 5 5 1 19 9 9 29 30 31 28 19 11 17 13 50 51 18 1 6 1 1 40 41 EXPLODED VIEWS AND PARTLISTS Page 54 Service Manual C...

Page 55: ...SS socket button head 18 9262032 CD 3 1 Profile sliding door top 18 9262030 CD 4 1 Profile sliding door top 18 9262028 CD 5 1 Profile sliding door top 19 9262026 CD 3 2 Glass sliding door 19 9262025...

Page 56: ...1 Nut relief strain M20 45 9264621 CD 3 1 Cover profile inner frame 45 9264616 CD 4 1 Cover profile inner frame 45 9264611 CD 5 1 Cover profile inner frame 46 9264084 All models 1 Side plate left 47...

Page 57: ...EXPLODED VIEWS AND PARTLISTS Page 57 Service Manual Cold Deli CD3 4 5 form 9123583 rev 4 2015...

Page 58: ...7 68 64 62 63 61 86 87 88 89 90 91 92 93 85 81 82 83 84 94 78 77 74 73 75 76 79 80 80 1 80 2 80 3 EXPLODED VIEWS AND PARTLISTS Page 58 Service Manual Cold Deli CD3 4 5 form 9123583 rev 4 2015 COLD DEL...

Page 59: ...09 All models 1 Suction plate 75 9264371 All models 1 Fastening bracket 76 9264308 All models 1 Frame condensing unit 77 9264602 All models 1 Fastening frame 78 9264605 All models 1 Fastening frame le...

Page 60: ...CIRCUIT DIAGRAMS Service Manual Cold Deli CD3 4 5 form 9123583 rev 4 2015 Page 60 CIRCUIT DIAGRAMS CIRCUIT DIAGRAM CD 3...

Page 61: ...CIRCUIT DIAGRAMS Page 61 Service Manual Cold Deli CD3 4 5 form 9123583 rev 4 2015 CIRCUIT DIAGRAM CD 3 REMOTE...

Page 62: ...CIRCUIT DIAGRAMS Service Manual Cold Deli CD3 4 5 form 9123583 rev 4 2015 Page 62 CIRCUIT DIAGRAM CD 4...

Page 63: ...CIRCUIT DIAGRAMS Page 63 Service Manual Cold Deli CD3 4 5 form 9123583 rev 4 2015 CIRCUIT DIAGRAM CD 4 REMOTE...

Page 64: ...CIRCUIT DIAGRAMS Service Manual Cold Deli CD3 4 5 form 9123583 rev 4 2015 Page 64 CIRCUIT DIAGRAM CD 5...

Page 65: ...CIRCUIT DIAGRAMS Page 65 Service Manual Cold Deli CD3 4 5 form 9123583 rev 4 2015 CIRCUIT DIAGRAM CD 5 REMOTE...

Page 66: ...Page 66 Service Manual Cold Deli CD3 4 5 form 9123583 rev 4 2015...

Page 67: ...Page 67 Service Manual Cold Deli CD3 4 5 form 9123583 rev 4 2015...

Page 68: ...Service Manual Cold Deli CD3 4 5 form 9123583 rev 4 2015 Fri Jado B V P O Box 560 4870 AN Etten Leur The Netherlands tel 31 76 50 85 400 fax 31 76 50 85 444 info frijado com www frijado com...