Fri-Jado HOT DELI 3, Service Manual

Page 1: ...ded training for this product you should read in its entirety the repair procedure you wish to perform to determine if you have the necessary tools instruments and skills required to perform the proce...

Page 2: ...Service Manual Hot Deli HD3 4 5 7 form 9123549 rev 04 2017 Page 2 TABLE OF CONTENTS EMPTY PAGE...

Page 3: ...ion Issue date dd mm yy Remarks 06 2014 01 06 2014 Textual changes Model updating 05 2015 01 05 2015 Curved models adapted Square models added 03 2017 01 03 2017 New ERC 211 thermostat added New blowe...

Page 4: ...e 13 PT 1000 sensor 13 Ring core transformer 230 208V 13 Water level sensor 14 Heating element water tray 14 I O Board 15 Display board 15 Keypad 16 Thermostat Danfoss EKC 102A or ERC 211 17 Sensor th...

Page 5: ...Essential Square Full Service Assembly drawing 68 Hot Deli 3 4 5 Essential Square Full Service Component drawing 72 Hot Deli 3 4 5 Premium Square Humidified Assembly drawing 74 Hot Deli 3 4 5 Premium...

Page 6: ...Premium Humidified automatic water filling 108 Wiring diagram HD 5 Premium Humidified automatic water filling 109 Circuit diagram HD 5 Premium Humidified with probe 110 Circuit diagram HD 5 Premium H...

Page 7: ...Service Manual Hot Deli HD3 4 5 7 form 9123549 rev 04 2017 Page 7 TABLE OF CONTENTS EMPTY PAGE...

Page 8: ...Power W Self Service 3700 4000 4200 Fuses needed with power connection 400V 3N 50 60Hz 3 phases with zero 3x 16 A 3x 16 A 3x 16 A 3x 16 A Fuses needed with power connection 230V 3 50 60Hz 3 phases wi...

Page 9: ...ture will be shown on the display The measured temperature in the warmer will again be shown after 10 seconds DISPLAY ESSENTIAL AND SELF SERVICE MODEL Switch on 1 Switch on the heater with switch A6 2...

Page 10: ...h A7 3 Switch off the heating with switch A6 Check set temperature The temperature in the warmer is shown on display A2 during use 1 Press centre key A4 The set temperature will be shown on the displa...

Page 11: ...re The temperature is set on 80 C and limited between 30 C and 90 C as standard 1 Press key B4 or B5 for a short time The set value will be shown on the display with a dot behind the value 2 Wait 5 se...

Page 12: ...1 Set the required humidification level with the keys B7 and B8 Set the IR emitters 1 Press keys B1 for a short time to switch on or off the related IR emitter The indication light on top of the key w...

Page 13: ...wards yourself 3 Reverse the procedure to install Note The panels can be lifted out from the hinges First lift out the hinge on the middle panel 1 Remove the left side panel according prior procedure...

Page 14: ...re to install Note you have to connect the wiring again with a butt splice BLOWER LEFT HAND SIDE 1 Remove the left side panel and the cover plate according prior procedure 2 Disconnect the lead wires...

Page 15: ...nt 5 Reverse the procedure to install HEATING ELEMENT LEFT HAND SIDE 1 Remove the left side panel and the cover plate according prior procedure 2 Remove the bolt that secures the sensor and remove the...

Page 16: ...door the water tray and the pans and frame inside the cabinet 2 Remove the left and right hand panel on the backside according prior procedures 3 Disconnect the wiring from the elements 4 Cut the seal...

Page 17: ...5 Reverse the procedure to install I O BOARD 1 Remove the right side panel according prior procedure 2 Remove the nuts that secure the cover plate and remove this plate 3 Remove the nuts that secure t...

Page 18: ...the nuts that secure the display board and remove the board 6 Remove the nut that secures the earth cable on the panel and remove the cable 7 Remove the back panel by lifting it out of the hinges 8 R...

Page 19: ...t and right back panel by lifting them out of the hinges 3 Remove the socket screws that secure the middle panel and turn the panel towards yourself 4 Loosen the blocking clips on the sides of the the...

Page 20: ...head screws that secure the sensor holder and remove the holder 4 Remove sensor from holder 5 Reverse the procedure to install Note The place of the sensor is the same for the Essential and self serv...

Page 21: ...blower and remover the profiles 4 Remove the blower by sliding this to wards yourself 5 Reverse the procedure to install Note you have to connect the wiring again with a butt splice HEATING ELEMENT R...

Page 22: ...the new glass with the plastic pro tection profile 7 Reverse the procedure to install Note 1 The cover plates are fixed with high temperature resistant sealant Note 2 Special torques key TX15 is suppl...

Page 23: ...right top side the up per bolts that secure the light fixture to the console see arrow 4 Loosen the lower bolts on left and right top side 5 Turn the light fixture downwards to cre ate extra space fo...

Page 24: ...glass 4 Remove the gas spring 5 Reverse the procedure to install LAMP HOLDER 1 Remove the socket screws that secure the reflector and turn the reflector downwards 2 Remove the bolt or wingscrew that s...

Page 25: ...socket head screws that se cure the reflector and turn the reflector downwards 2 Remove the wiring from the element 3 Remove the socket head screws and nuts that secure the mounting plate of the elem...

Page 26: ...t head screws that secure the blower and remove the blower 4 Reverse the procedure to install Note 1 You have to tap 4x M5 thread in the new blower housing Note 2 You have to connect the wiring again...

Page 27: ...rn the front glass to the top position 2 Remove the screw on the bottom side of the gas spring 3 Remove the pin out of the gas spring Be aware of supporting the glass 4 Loosen the adjusting screw on t...

Page 28: ...Be aware of supporting the glass 4 Remove the 2 screws on the top side and remove the gas spring 5 Also remove the gas spring on the other side 6 Take out the front glass and place this on a table 7...

Page 29: ...T AND RIGHT FRONT SIDE 1 Remove the side glass 2 Remove the bolts on the bottom side that secure the side plate and remove this plate 3 Loosen the bolts and rivets on the front bottom side that secure...

Page 30: ...s 1 4 2 5 13 14 on the Danfoss EKC thermostat are different than the wiring connections 3L 2 4N 1 9 10 on the ERC thermostat keep this in mind when you change the EKC for the ERC thermostat See also t...

Page 31: ...REMOVAL AND REPLACEMENT OF PARTS Service Manual Hot Deli HD3 4 5 7 form 9123549 rev 03 2017 Page 31 EMPTY PAGE...

Page 32: ...r 3 Connect a temperature sensor to the probe for comparison 4 Test the probe with an Ohmmeter Temperature Resistance F C 5 Ohms 60 16 1062 70 21 1082 80 27 1106 90 32 1124 100 38 1148 125 52 1202 150...

Page 33: ...HEATING ELEMENT TEST Note When testing the resistance of the element remove the wiring Type Wattage Voltage Resistance 5 10 Current A HD All models 1500 230 35 3 6 5 1500 208 28 8 7 2 HD Premium Humid...

Page 34: ...TS AND SERVICE PROCEDURES Service Manual Hot Deli HD3 4 5 7 form 9123549 rev 03 2017 Page 34 ADJUSTING DANFOSS ERC 211 THERMOSTAT In order to adjust the thermostat first open the panel on the backside...

Page 35: ...ELECTRICAL TESTS AND SERVICE PROCEDURES Service Manual Hot Deli HD3 4 5 7 form 9123549 rev 03 2017 Page 35 DANFOSS ERC 211 SETTINGS Note Change parameter r03 first...

Page 36: ...the middle button to confirm 5 Press the lower button for the next parameter Follow instructions 2 to 4 When no key is pressed after last confirmation system goes back to normal operation mode after 2...

Page 37: ...rature control 1 1 1 c01 Minimum ON time compressor min 0 0 0 c02 Minimum OFF time compressor min 0 0 0 c30 Reversed function of relay contact OFF OFF OFF d01 Defrost method 0 none 0 0 0 d02 Defrost e...

Page 38: ...ELECTRICAL TESTS AND SERVICE PROCEDURES Service Manual Hot Deli HD3 4 5 7 form 9123549 rev 03 2017 Page 38 PRODUCT TEMPERATURE PROBE SETINGS DANFOSS ERC 211...

Page 39: ...0 c02 Minimum OFF time compressor min 0 c30 Reversed function of relay contact OFF d01 Defrost method 0 none 0 d02 Defrost end temperature C 6 d03 Defrost interval hour 8 d04 Maximum defrost time min...

Page 40: ...ing switch A9 IR emitter switch If the elements are switched on the indicator lamp A1 will go on Error codes on display E29 PT sensor broken or wiring problem sensor A01 High temperature alarm A02 Low...

Page 41: ...the keys is the same as the sequence of the emitters seen from the operating side of the warmer Error codes on display E1 PT Sensor shows open connection E2 PT Sensor short circuit When reporting erro...

Page 42: ...onic thermostat malfunction 4 Wiring loose Display does not reach desired tempera ture 1 Incorrect line voltage 2 PTC 1000 sensor malfunction 3 Heater s inoperative 4 Blower motor s inoperative 5 Cont...

Page 43: ...lfunction x11 x12 3 Wiring loose Water keeps flowing 1 Scaling on water level sensor 2 Water level control malfunction 3 Relay mafunction 4 Solenoid water valve malfunction 5 Too much pressure on wate...

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Page 45: ...9 9262025S HD 4 2 Glass sliding door 19 9262024S HD 5 2 Glass sliding door 20 8065038 All models 2 Door handle 21 9184253 All models 2 Bumper profile 22 9086207 All models 2 Bumper 23 0147674 All mode...

Page 46: ...4 1 Panel service side 48 9264076 HD 5 1 Panel service side 49 9260240 HD 3 2 Back panel 49 9260242 HD 4 2 Back panel 49 9260244 HD 5 2 Back panel 50 9264223 HD 3 1 Plateau 50 9264213 HD 4 1 Plateau 5...

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Page 48: ...EXPLODED VIEWS AND PARTLISTS Service Manual Hot Deli HD3 4 5 7 form 9123549 rev 04 2017 Page 48 HOT DELI 3 4 5 SELF SERVICE COMPONENTS DRAWING...

Page 49: ...s 2 Fuse holder 93 9261018 All models 2 Fuse 6 3x32 ceramic T15A 94 9262080 All models 1 Ring core transformer 230 208 V 101 9182000 All models 2 Heating element 1500 W 102 0169197 All models 4 Gasket...

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Page 51: ...sole right ass 15 9241000 All models 2 Bumper console 20 pieces 16 8031843 HD 3 2 Gas spring 500 N Item Part number Model Qty Descirption 16 9261021 HD 4 2 Gas spring 700 N 16 8031819 HD 5 2 Gas sprin...

Page 52: ...t 47 9264083 All models 1 Side plate right 48 9264091 HD 3 1 Panel service side 48 9264086 HD 4 1 Panel service side 48 9264076 HD 5 1 Panel service side 49 9260240 HD 3 2 Back panel 49 9260242 HD 4 2...

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Page 54: ...EXPLODED VIEWS AND PARTLISTS Service Manual Hot Deli HD3 4 5 7 form 9123549 rev 04 2017 Page 54 HOT DELI 3 4 5 ESSENTIAL FULL SERVICE COMPONENT DRAWING...

Page 55: ...plate electric components 91 0141204 All models 2 Screw M 4x16 SS cross recess head philips Item Part number Model Qty Descirption 92 9261019 All models 2 Fuse holder 93 9261018 All models 2 Fuse 6 3...

Page 56: ...33 34 51 44 42 43 41 45 46 49 50 54 55 56 35 52 53 47 48 39 40 38 36 37 57 D 0124 01 1 1 2 1 4 1 5 1 5 1 4 1 7 1 7 1 6 1 6 59 60 59 60 1 1 58 1 21 EXPLODED VIEWS AND PARTLISTS Service Manual Hot Deli...

Page 57: ...ieces 16 8031843 HD 3 2 Gas spring 500 N Item Part number Model Qty Descirption 16 9261021 HD 4 2 Gas spring 700 N 16 8031819 HD 5 2 Gas spring 850 N 17 9264073 HD 3 1 Clamping profile 17 9264068 HD 4...

Page 58: ...side 48 9264086 HD 4 1 Panel service side 48 9264076 HD 5 1 Panel service side 49 9260240 HD 3 1 Back panel 49 9260242 HD 4 1 Back panel 49 9260244 HD 5 1 Back panel 50 9260241 HD 3 1 Back panel right...

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Page 61: ...3 9264025 HD 5 5 Profile tray frame small 84 9264024 HD 3 2 Profile tray frame long 84 9264024 HD 4 3 Profile tray frame long 84 9264024 HD 5 4 Profile tray frame long 85 9260404 All models 1 Door wat...

Page 62: ...SS 119 9260421 HD 3 1 Air deflector 119 9260416 HD 4 1 Air deflector 119 9260411 HD 5 1 Air deflector 120 9264044 HD 3 1 Protection plate 120 9264038 HD 4 1 Protection plate 120 9264019 HD 5 1 Protect...

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Page 65: ...ight 10 9265104 All models 1 Holder sideglass left 11 9265111 All models 2 Holder sideglass front 12 9262152S All models 1 Sideglass 13 9261056 All models 4 Protection cap 14 9264071 HD 3 1 Light fixt...

Page 66: ...ief M32x1 5 43 3701068 All models 1 Nut relief strain M32x1 5 44 9070028 All models 1 Connecting cable with plug 45 9264090 HD 3 1 Cover profile inner housing 45 9264085 HD 4 1 Cover profile inner hou...

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Page 68: ...EXPLODED VIEWS AND PARTLISTS Service Manual Hot Deli HD3 4 5 7 form 9123549 rev 04 2017 Page 68 HOT DELI 3 4 5 SELF SERVICE SQUARE COMPONENTS DRAWING...

Page 69: ...t 1500 W 74 0169197 All models 4 Gasket heating element 75 0169189 All models 4 Nut heating element 76 9264100 All models 1 Mounting plate electrical components 77 9264113 All models 1 Cover plate ele...

Page 70: ...5 3 11 5 2 1 2 1 2 1 3 1 4 1 4 1 3 1 5 1 5 5 5 6 2 4 6 4 6 3 6 5 5 5 1 18 9 9 23 24 25 22 18 11 16 13 17 1 6 1 1 15 27 26 28 29 20 21 1 21 EXPLODED VIEWS AND PARTLISTS Service Manual Hot Deli HD3 4 5...

Page 71: ...HD 4 1 Light fixture 12 9264057 HD 5 1 Light fixture 13 9263022 All models 1 Plug top glass 14 4288322 All models 8 Screw M5 x 10 SS socket button head 15 9261011 All models 1 Blower Item Part number...

Page 72: ...e with plug 42 9264090 HD 3 1 Cover profile inner housing 42 9264085 HD 4 1 Cover profile inner housing 42 9264075 HD 5 1 Cover profile inner housing 43 9264084 All models 1 Side plate left 44 9264083...

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Page 74: ...EXPLODED VIEWS AND PARTLISTS Service Manual Hot Deli HD3 4 5 7 form 9123549 rev 04 2017 Page 74 HOT DELI 3 4 5 ESSENTIAL SQUARE FULL SERVICE COMPONENT DRAWING...

Page 75: ...5 9264025 HD 5 5 Profile tray frame small 76 9264024 HD 3 2 Profile tray frame long 76 9264024 HD 4 3 Profile tray frame long 76 9264024 HD 5 4 Profile tray frame long 77 0169197 All models 4 Gasket h...

Page 76: ...1 19 10 10 3 5 4 5 3 11 5 2 1 2 1 2 1 3 1 4 1 4 1 3 1 5 1 5 5 5 6 2 4 6 4 6 3 6 5 5 5 1 18 9 9 23 24 25 22 18 11 16 13 17 1 6 1 1 15 20 21 40 1 21 EXPLODED VIEWS AND PARTLISTS Service Manual Hot Deli...

Page 77: ...ight fixture 13 9263022 All models 1 Plug top glass 14 4288322 All models 8 Screw M5 x 10 SS socket button head Item Part number Model Qty Descirption 15 9261011 All models 1 Blower 16 9241000 All mod...

Page 78: ...46 9264090 HD 3 1 Cover profile inner housing 46 9264085 HD 4 1 Cover profile inner housing 46 9264075 HD 5 1 Cover profile inner housing 47 9264084 All models 1 Side plate left 48 9264083 All models...

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Page 81: ...t profile 87 9264024 HD 3 2 Profile tray frame long 87 9264024 HD 4 3 Profile tray frame long 87 9264024 HD 5 4 Profile tray frame long 88 9264025 HD 3 3 Profile tray frame small 88 9264025 HD 4 4 Pro...

Page 82: ...T 1000 117 9264021 All models 4 Clamping profile 118 9053000 All models 2 Blower 119 9262070 All models 1 Terminal block with bracket 120 9044564 All models 1 Connecting block 1 2 3 121 9044572 All mo...

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Page 84: ...ELECTRICAL DIAGRAMS Page 84 Service Manual Hot Deli HD3 4 5 7 form 9123549 rev 03 2017 ELECTRICAL DIAGRAMS CIRCUIT DIAGRAM HD 3 ESSENTIAL FULL SEVICE SELF SERVICE...

Page 85: ...ELECTRICAL DIAGRAMS Page 85 Service Manual Hot Deli HD3 4 5 7 form 9123549 rev 03 2017 CIRCUIT DIAGRAM HD 3 ESSENTIAL FULL SEVICE SELF SERVICE TILL SERIAL NUMBER 100080408...

Page 86: ...ELECTRICAL DIAGRAMS Page 86 Service Manual Hot Deli HD3 4 5 7 form 9123549 rev 03 2017 WIRING DIAGRAM HD 3 ESSENTIAL FULL SERVICE SELF SERVICE...

Page 87: ...ELECTRICAL DIAGRAMS Page 87 Service Manual Hot Deli HD3 4 5 7 form 9123549 rev 03 2017 WIRING DIAGRAM HD 3 ESSENTIAL FULL SERVICE SELF SERVICE TILL SERIAL NR 100080408...

Page 88: ...ELECTRICAL DIAGRAMS Page 88 Service Manual Hot Deli HD3 4 5 7 form 9123549 rev 03 2017 CIRCUIT DIAGRAM HD 3 PREMIUM HUMIDIFIED...

Page 89: ...ELECTRICAL DIAGRAMS Page 89 Service Manual Hot Deli HD3 4 5 7 form 9123549 rev 03 2017 WIRING DIAGRAM HD 3 PREMIUM HUMIDIFIED...

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Page 93: ...0 1 3 2 3 3 3 ELECTRICAL DIAGRAMS Page 93 Service Manual Hot Deli HD3 4 5 7 form 9123549 rev 03 2017 CIRCUIT DIAGRAM HD 3 PREMIUM HUMIDIFIED WITH PROBE AUTOM WATER FILLING...

Page 94: ...ELECTRICAL DIAGRAMS Page 94 Service Manual Hot Deli HD3 4 5 7 form 9123549 rev 03 2017 CIRCUIT DIAGRAM HD 4 ESSENTIAL FULL SERVICE SELF SERVICE...

Page 95: ...ELECTRICAL DIAGRAMS Page 95 Service Manual Hot Deli HD3 4 5 7 form 9123549 rev 03 2017 CIRCUIT DIAGRAM HD 4 ESSENTIAL FULL SERVICE SELF SERVICE TILL SERIAL NUMBER 100080408...

Page 96: ...ELECTRICAL DIAGRAMS Page 96 Service Manual Hot Deli HD3 4 5 7 form 9123549 rev 03 2017 WIRING DIAGRAM HD 4 ESSENTIAL FULL SERVICE SELF SERVICE...

Page 97: ...ELECTRICAL DIAGRAMS Page 97 Service Manual Hot Deli HD3 4 5 7 form 9123549 rev 03 2017 WIRING DIAGRAM HD 4 ESSENTIAL FULL SERVICE SELF SERVICE TILL SERIAL NUMBER 100080408...

Page 98: ...ELECTRICAL DIAGRAMS Page 98 Service Manual Hot Deli HD3 4 5 7 form 9123549 rev 03 2017 CIRCUIT DIAGRAM HD 4 PREMIUM HUMIDIFIED...

Page 99: ...ELECTRICAL DIAGRAMS Page 99 Service Manual Hot Deli HD3 4 5 7 form 9123549 rev 03 2017 WIRING DIAGRAM HD 4 PREMIUM HUMIDIFIED...

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Page 103: ...0 1 3 2 3 3 3 ELECTRICAL DIAGRAMS Page 103 Service Manual Hot Deli HD3 4 5 7 form 9123549 rev 03 2017 CIRCUIT DIAGRAM HD 4 PREMIUM HUMIDIFIED WITH PROBE AUTOM WATER FILLING...

Page 104: ...ELECTRICAL DIAGRAMS Page 104 Service Manual Hot Deli HD3 4 5 7 form 9123549 rev 03 2017 CIRCUIT DIAGRAM HD 5 ESSENTIAL FULL SERVICE SELF SERVICE...

Page 105: ...ELECTRICAL DIAGRAMS Page 105 Service Manual Hot Deli HD3 4 5 7 form 9123549 rev 03 2017 CIRCUIT DIAGRAM HD 5 ESSENTIAL FULL SERVICE SELF SERVICE TILL SERIAL NUMBER 100080408...

Page 106: ...ELECTRICAL DIAGRAMS Page 106 Service Manual Hot Deli HD3 4 5 7 form 9123549 rev 03 2017 WIRING DIAGRAM HD 5 ESSENTIAL FULL SERVICE SELF SERVICE...

Page 107: ...ELECTRICAL DIAGRAMS Page 107 Service Manual Hot Deli HD3 4 5 7 form 9123549 rev 03 2017 WIRING DIAGRAM HD 5 ESSENTIAL FULL SERVICE SELF SERVICE TILL SERIAL NUMBER 100080408...

Page 108: ...ELECTRICAL DIAGRAMS Page 108 Service Manual Hot Deli HD3 4 5 7 form 9123549 rev 03 2017 CIRCUIT DIAGRAM HD 5 PREMIUM HUMIDIFIED...

Page 109: ...ELECTRICAL DIAGRAMS Page 109 Service Manual Hot Deli HD3 4 5 7 form 9123549 rev 03 2017 WIRING DIAGRAM HD 5 PREMIUM HUMIDIFIED...

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Page 114: ...ELECTRICAL DIAGRAMS Page 114 Service Manual Hot Deli HD3 4 5 7 form 9123549 rev 03 2017 CIRCUIT DIAGRAM HD 7 ESSENTIAL FULL SERVICE...

Page 115: ...ELECTRICAL DIAGRAMS Page 115 Service Manual Hot Deli HD3 4 5 7 form 9123549 rev 03 2017 WIRING DIAGRAM HD 7 ESSENTIAL FULL SERVICE...

Page 116: ...ELECTRICAL DIAGRAMS Page 116 Service Manual Hot Deli HD3 4 5 7 form 9123549 rev 03 2017 CIRCUIT DIAGRAM HD 7 PREMIUM HUMIDIFIED...

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Page 124: ...Fri Jado B V P O Box 560 4870 AN Etten Leur The Netherlands tel 31 76 50 85 400 fax 31 76 50 85 444 info frijado com www frijado com...