210.100-IOM (JUL 2018)
Page 47
ACUAIR
®
HYGIENIC AIR UNITS
MAINTENANCE
2. Filters
a. Visually inspect the prefilters, intermediate filters (if
applicable) and final filters (if applicable). If the prefilter
media appears damaged in any way, or if the media
becomes wet, the
prefilters should be changed im
-
mediately. If the intermediate filter media, or final filter
media appears damaged, the filters should be changed
immediately. Filters should normally be replaced when
the static pressure drop through the media is double that
of new media or when the pressure drop reaches the level
recommended by the filter manufacturer. Original filter
information is provided in the AcuAir project manual.
3. Unit Exterior
a. Visually inspect the unit exterior. The seams between
panels are factory sealed with silicon, and should be re-
sealed if there appears to be any degradation of the original
seal. Any scratches to the exterior of the unit should be
repainted with the factory supplied touch-up paint.
b. Verify the tightness of the door seals. If there is any
indication of air infiltrating or escaping the unit via the
doors, the door handles should be adjusted to provide
a tighter seal.
MAINTENANCE INTERVALS
Maintenance of the AcuAir
®
system is relatively easy if
sufficient consideration is given to the minimum maintenance
requirements for keeping air-handling units performing
to specification. These can be easily scheduled using the
following “easy reference” preventative maintenance guide
provided in the following
Recommended Maintenance
Intervals
table.
Before performing any maintenance or inspection, make
certain that all power has been disconnected, locked out,
and tagged properly.
RECOMMENDED MAINTENANCE INTERVALS
SPARE PARTS RECOMMENDATIONS
Johnson Controls - Frick
®
recommends that customers
maintain an inventory of spare parts for the AcuAir air unit.
By maintaining this inventory of spare parts, change-out
requirements can be immediately satisfied during preventative
maintenance inspections.
It is also advisable to reorder parts prior to taking existing
spares from inventory. This policy helps prevents downtime
due to “forgotten” spare parts order placement.
The type and recommended stock level for recommended part
is listed in the order specific documentation provided after
the AcuAir air unit is shipped from the factory.
TYPE OF SERVICE
START-UP
WEEKLY
MONTHLY
EVERY 3
MONTHS
EVERY 12
MONTHS
Inspect general condition of the unit
✔
✔
Clean debris from inside the unit
✔
✔
✔
Check
condition of and pressure drop across the prefilters
✔
✔
✔
Check condition of and pressure drop across the final filters
✔
✔
✔
Check the condensation and washdown drains
✔
✔
Inspect heat transfer components
(Cooling and heating coils, and burner surfaces)
✔
✔
Inspect all dampers and lubricate damper bearings
✔
✔
Inspect and adjust damper linkage(s)
✔
✔
Check and adjust fan belt tension
✔
✔
Check gas burner operation and safeties
✔
✔
Check the AHU for unusual noises or vibrations
✔
✔
Check fan bearing locking collars
✔
✔
Check motor electrical voltages and currents
✔
✔
Check all temperature sensor calibrations
✔
✔
Lubricate fan shaft bearings
✔
✔
Lubricate motor base adjusting screws
✔
✔
Lubricate the fan motors
✔
✔
Check all fans for rotation without obstruction
✔
✔
Check fans for proper direction of rotation
✔
✔
Check the main fan Piezometer(s)
✔
✔
Inspect protective finish
✔
✔
✔
Check unit access door seals
✔
✔
Check & clean the smoke detector air filter & detector board
✔
✔
Check the ammonia detector chemical sensor cell
✔
✔
Check all interior wall and panel seam caulking
✔
✔
Check the sealing putty of all electrical conduit openings
both inside the air handler as well as inside all electrical
enclosures.
✔
✔
Summary of Contents for AcuAir
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