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SECTION II

Deep Wall Installation

If wall is thicker than allowed in the notes in 

Figure 2,

 a sheet 

metal wall sleeve extension and flashing 

MUST

 be used.  See 

Figure 4

 for guidelines to use in fabricating a wall sleeve ex-

tension.

Field Fabricating A Sleeve Extension

The Following points 

MUST

 be considered when designing a 

wall sleeve extension.

1.  Provision must be made to direct excess condensate from 

the back of the wall sleeve to the outside of the build-
ing.

 
2. Air baffles must be mounted to properly direct air flow 

from the condenser.

3. Wall Sleeve Extension design must allow for the proper 

mounting of the louvers.

4.  Caulking of all potential sites where condensate or external 

water could infiltrate into building is required.

5.  Seal strips must be attached to the outside edge of the 

vertical baffles.

   Figure 4. 

 

Extended Wall Sleeve and Sealant Locations

IMPORTANT NOTE:  The silicone bead MUST extend 3" up 
the side of the two flanges to prevent condensate from 
leaking.

42 X 16" Frame, 20 gauge minimum,  
painted or aluminium

Sealant inside (4)
bottom corners

Condensate 
Notches

Condensate 

Drip Panel 

(Field 

Supplied)

Drip 

Edge

Width of wall

Wall Sleeve

Outside Edge

Insulation

Air Baffles

6.  Condensate notches are clear of sealant so condensate 

flows freely into extension.

NOTE:  

Improper fabrication of a wall sleeve extension will 

impair PTAC performance. Regardless of your final extended 
wall sleeve design, provision 

MUST

 be made for proper direc-

tion of air flow and condensate.

Extension Installation

Size wall sleeve extension to fit frame opening. Secure it to the 
wall sleeve before installing in the wall. Refer to 

Figure 4 

for a 

guide for fabrication of a condensate drip panel. Panel 

MUST

 

extend the full depth of the wall sleeve 

and

 the wall sleeve 

extension. Pay particular care in sealing and caulking the panel 
where it makes contact with the wall sleeve (see 

Figure 4

.) 

After installation in the wall, secure with fasteners through the 
sides. Seal around the sleeve extension with exterior caulking. 
Using a good grade of silicone sealant, seal all exposed screw 
heads. When installation is complete, outside louver may be 
attached to wall sleeve extension.

920-078-01 (12-04)

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