Fröling Lambdatronic P 3200, Service Manual

Page 1: ...rsion 60 01 Build 01 37 Translation of the original German operating instructions for technicians Read and follow the instructions and safety information Technical changes typographical errors and omi...

Page 2: ...rcuits 31 2 5 4 System 1 hygienic layered tank two heating circuits 32 3 Initial startup 33 3 1 Switching user level 33 3 2 Default configuration 33 3 3 Setting the system selection 34 3 4 Before heat...

Page 3: ...or history 68 4 11 4 Diagnostics Clear error history 69 4 12 Touchscreen 70 4 12 1 Touchscreen Display settings 70 Display settings General 70 Display settings Basic display 71 Display settings Date T...

Page 4: ...out on electrical components Always have work carried out by a qualified electrician Observe the applicable standards and regulations Work must not be carried out on electrical components by unauthori...

Page 5: ...EM29 L1 N N L N L N L N LV LV L Sig 5V N L N AUF ZU N AUF ZU 24V Sig 24V KM 26 PWM 0 10V Pumpe 1 KM 25 Kesself hler KM 24 R cklauff hler KM 23 Vorlauff hler 1 KM 22 Vorlauff hler 2 KM 21 Raumf hler 1...

Page 6: ...A685 item number 69400 KM 14 Boiler release Connection cable1 2 x 0 75 mm2 Caution The connection must be a floating connection See Boiler enable contact page 8 KM 15 Flue gas temperature sensor Only...

Page 7: ...ins connection Connect the power supply at the mains connection plug Flexible sheathed cable must be used for the wiring this must be of the correct size to comply with applicable regional standards a...

Page 8: ...position Setting Description 6 3 AT sw gr IN 24V gr n gelb rot blau ws 13VDC NZ COM PZ S HE HE ZU AUF P2 5V P3 ZU AUF P2 5V P3 ws 13VDC KM 35 Betriebssignal KM 02 Bus nde g T KM 03 Bus KM 36 Optionsm...

Page 9: ...utput Pump 1 of the core module Connect the PWM cable of the high efficiency pump to the corresponding PWM 0 10V port Make sure that the cables are configured correctly polarity in accordance with the...

Page 10: ...ulse package control Please note that the minimum speed may need to be adjusted on some pumps default setting 30 FRKEM29 Pumpe 1 N PE L LV N Netz PE L AO P1 Connect pump to output Pump 1 of the core m...

Page 11: ...ral conductor N to output Pump 1 with the RC element Phase L for continuous supply switches the valve back to the initial position at output HCP0 connect terminal L1 Power connection and wiring 2 Core...

Page 12: ...ntact can used to switch the phase At above 5 Ampere the pump must be isolated with a relay HKP 0 N PE L1 Wire the floating output contact as an enabling signal to control the standby boiler 2 1 9 Ope...

Page 13: ...cting the bus cable page 25 Caution CAN L and CAN H must not be connected to UBUS HE 02 BUS HE 03 Flow temperature sensor 1 Connection cable1 2 x 0 75 mm2 HE 04 Flow temperature sensor 2 HE 05 Room te...

Page 14: ...he bus cable page 25 Caution CAN L and CAN H must not be connected to UBUS HY 04 BUS HY 05 AO P1 Connection cable1 2 x 0 75 mm2 Connection of the control signal PDM or 0 10V of the relevant pump AO P1...

Page 15: ...ignation is determined by the set module address 0 7 Example Module address 2 sensor 2 1 to sensor 2 6 HY 13 Mains Connection cable1 3 x 1 5 mm2 fuse 10A HY 14 Pump _ 1 Connection cable1 3 x 1 5 mm2 m...

Page 16: ...power supply for the high efficiency pump to output Pump 1 or Pump 2 Hydraulic module FRHYU22 Connect the power supply for the high efficiency pump to output Pump 1 or Pump 2 and use the relay output...

Page 17: ...ntrol signal AC pump without control signal pulse package control On older pumps without a control signal that are not highly efficient the speed control is implemented via a pulse package control Ple...

Page 18: ...sion FRHYU22 FRHYU22 N AO P1 Pumpe 1 Netz PE L N PE L L L N L N PE 22 12 24 14 21 11 A2 A1 230 VAC power supply Hydraulic module FRHYU22 Connect the pump relay to output Pump 1 or Pump 2 and use the r...

Page 19: ...Pumpe 1 Netz PE L N PE L L Hydraulic module FRHYU21 Phase L for switching the valve and connecting neutral conductor N to output Pump 1 or Pump 2 with the RC element Hydraulic module FRHYU22 Phase L f...

Page 20: ...dklappe PM 11 Rostantrieb PM 21 Pelletmodulerweiterung L_STB L L N FRPEM25 Pellet module End jumper Fuses Connection Name Note PM 01 Ignition Use connection cable of the component PM 02 WOS drive PE1...

Page 21: ...Connection cable1 3 x 1 5 mm2 max 1A PM 21 Pellet module expansion Ribbon cable to connect pellet module expansion 1 YMM as per VE K41 5 or H05VV F as per DIN VDE 0881 5 Fuses F1 10 AT Stoker motor b...

Page 22: ...Connection cable1 2 x 0 75 mm2 Connection of second flue gas temperature sensor in conjunction with the condensing boiler heat exchanger PE 02 Digi IN Connection cable1 2 x 0 75 mm2 24VDC Digital inpu...

Page 23: ...d the boiler does not start If the digital input changes during heating mode 1 0 the boiler shuts down again under controlled conditions Once the boiler has shutdown the output is deactivated and the...

Page 24: ...ugh no specific sequence of the module types and addresses is specified A star stub cable is not permitted As the control units are supplied with voltage in addition to transferring data problems caus...

Page 25: ...et on the first and last module When using a bus repeater the two galvanically separated sub networks must be considered separately The jumpers for each network must be set on the first and last modul...

Page 26: ...le addresses address 1 7 are set Important Only set the module address when the device is disconnected from the power supply Module address set Heating circuit module Hydraulic module Heating circuit...

Page 27: ...n line NOTICE The dimensions of the equalization line must be installed by a specialist in accordance with regional regulations Instead of the potential equalisation a Fr ling bus repeater can be used...

Page 28: ...N yellow green PE blue brown black PDM not in use Wire the power supply to the pump outlet on the board Connect the control cable to the PDM output on the board making sure that the polarity is correc...

Page 29: ...hler 2 17 Betriebs signal 35 2 2 2 3 3 4 3 M Fr ling PECO DHW tank Unicell NT S BWP Flow temperature sensor 1 Heating circuit pump 1 Mot mixing valve 1 Cold water Domestic hot water Pump 1 HKP0 Sensor...

Page 30: ...The minimum flow through rate of the Pellet boiler shall be respected e g with zone valve PECO 15 260 l h PECO 30 520 l h PECO 20 340 l h PECO 32 550 l h PECO 25 430 l h PECO 35 600 l h If deviating f...

Page 31: ...nk Flow temperature sensor 1 2 Heating circuit pump 1 2 Mot mixing valve 1 2 Sensor 1 A Sensor 2 J Balancing valve Pump 1 If deviating from the default configuration the following changes must be made...

Page 32: ...ot water Cold water Hygienic layered tank H2 Connections are represented schematically If deviating from the default configuration the following changes must be made Select System 1 in the system sele...

Page 33: ...ard user level for normal operation of the display All customer specific parameters are displayed and can be changed Installer Service Releases parameters to adjust the controller to the system compon...

Page 34: ...listed below depend on the boiler type selection previously made and must be activated according to the system configuration Ignition type Indicates which automatic ignition is being used Boiler heat...

Page 35: ...three remote controls shown is installed in the respective heating circuit the respective parameter must be activated Initial startup 3 Setting the system selection Service Manual Lambdatronic P 3200...

Page 36: ...bustion chamber At initial startup there are no pellets in the stoker Set the Manually fill pellet container only starts when the slide valve is open parameter to ON The cyclone is filled with pellets...

Page 37: ...Heating circuit remains in setback mode until another mode is activated Party Party mode the current or next setback phase is ignored OFF Switched off heating circuit deactivated only frost protectio...

Page 38: ...ng circuit pump switches off in heating mode If the outside air temperature exceeds this value during heating the heating circuit pumps and mixing valve are deactivated External temperature at which h...

Page 39: ...tfeed setpoint is lower than Prerequisite Heating circuit is operated without remote control If a flow temperature setpoint is calculated below the value set the heating circuit pump switches off and...

Page 40: ...program that has been set starts After the 30 days the heating circuit that has been selected operates based on the set heating times again The heating times of the selected heating circuit as well a...

Page 41: ...point C 30 The heating up programs listed are non binding recommendations If the heating up program is to be used for floor screed drying you must consult the manufacturer of the floor finish and or t...

Page 42: ...ule Using room sensor inputs for room thermostat NOTICE This parameter influences all sensor connections to which an analogue room temperature sensor can be connected NO At the sensor connector of the...

Page 43: ...e window is active and the loading source boiler or buffer tank indicates the set loading increase and the DHW tank loading is started Load if temperature difference between storage tank and DHW tank...

Page 44: ...ried out Determines the day of the week on which the legionella heating of the domestic hot water is carried out DHW tank temp setpoint for legionella heating same for all DHW tanks If the parameter L...

Page 45: ...cordance with pump manufacturer Maximum DHW tank pump speed If you need to limit the maximum speed of the boiler loading pump for systemic reasons you can do so by adjusting this parameter Parameters...

Page 46: ...solar panel system today Daily yield 1 6 days ago kWh Shows the historical progression of the solar panel system The yields of the last 6 days are available Total yield kWh Display of the heat quantit...

Page 47: ...solar collector sensor exceeds the set value the solar collector must cool down by 20 C within 15 minutes otherwise the solar collector pump stops in order to protect the pump Heat exchanger buffer ta...

Page 48: ...74 Minimum collector pump speed Adjustment of the minimum speed to the pump type set mode of pump in accordance with pump manufacturer Maximum collector pump speed If you need to limit the maximum spe...

Page 49: ...lar heat exchanger and buffer tank is connected Control of storage tank heat exchanger pump Prerequisite Hydraulic system 12 or 13 Definition of control signal for pump type used See Activation option...

Page 50: ...pumped through the solar collector Todays yield kWh Display of the heat quantity that has been supplied by the solar panel system today Daily yield 1 6 days ago kWh Shows the historical progression o...

Page 51: ...e respective sensor position at the storage tank All of the configured sensors are used to calculate the storage tank charge status Buffer tank bottom temperature Display of the current temperature in...

Page 52: ...the top part of the buffer tank parameter Heating circuit release from following buffer tank temperature Sensor input of storage tank top sensor Sensor input to which the sensor in the top part of th...

Page 53: ...tch valve control of the standby boiler Manual start of secondary boiler only when ID fan is switched off OFF Secondary boiler is controlled according to the program that is set ON Secondary boiler is...

Page 54: ...ondary boiler and upper temperature in layered tank to activate the loading pump of the secondary boiler Oil valve shut delay If the current boiler temperature of the secondary boiler falls below the...

Page 55: ...be Prerequisite Feed system universal suction with automatic toggle Time period during which the cyclone must reach a fill level of 100 from a probe If this time is exceeded the change over unit autom...

Page 56: ...arted or since the last counter reset When the counter reaches 1000 kg this value is reset to 0 and the t counter is increased by one Counter RESET NO The pellet consumption counter continues to run Y...

Page 57: ...4 Prerequisite Variant 2 or variant 3 and pump for distributor 2 4 installed Display of the current return temperature from distributor 2 4 Speed distributor 2 4 pump Prerequisite Variant 2 or varian...

Page 58: ...e network pump for systemic reasons you can do so by adjusting this parameter Sensor input of distributor 1 return sensor Prerequisite Variant 1 and pump for distributor 1 installed Sensor input to wh...

Page 59: ...fferential controller e g tiled stove with water pocket Heat sink sensor Display of the current temperature of the heat sink for the differential controller e g layered tank Pump speed Specifies the c...

Page 60: ...nce with pump manufacturer Maximum pump speed If you need to limit the maximum speed of the pump of the differential controller for systemic reasons you can do so by adjusting this parameter Sensor in...

Page 61: ...s also activated at a signal from the flow valve YES The circulation pump is controlled according to time program and temperature at the return circulation line In conjunction with the use of a flow s...

Page 62: ...h the flow switch is connected Pump output of circulation pump Pump outlet to which the circulation pump is connected Control of circulation pump Definition of control signal for pump type used See Ac...

Page 63: ...atus the difference between the current flue gas temperature and the current boiler temperature must at least exceed the value set here Setting Air settings System menu System Setting Air settings Ope...

Page 64: ...must be at 21 oxygen air Automatic lambda probe calibration active YES If the boiler is in one of these statuses Boiler off Off or Standby for a minimum period which can be set Minimum time at standst...

Page 65: ...voltage of the broadband probe Broadband probe pump current Display of the measured broadband probe pump current Broadband probe internal resistance Display of the measured internal resistance of the...

Page 66: ...The parameter specifies the volumetric flow rate at 100 pump actuation Calculating the feed output of the circulating pump Setting General settings System menu System Setting General settings Boiler...

Page 67: ...mber of parameters depends on the configuration 4 10 4 System System selection System menu System System selection Menu for setting the configuration for systems that have not been configured with the...

Page 68: ...re pending This function can also be used to delete pending fault messages that are not visible 4 11 3 Diagnostics Error history System menu Diagnostics Error history Up to 50 fault indication entries...

Page 69: ...error history The entire error history can be deleted using this function From this time on the error history will be filled again with new fault messages Parameters overview 4 Diagnostics Service Ma...

Page 70: ...he set time the screensaver will activate and the screen will go dark To disable the screensaver set the delay time to 0 Module address This is where you can change the module address if it is incorre...

Page 71: ...ware update Service System menu Display settings Software update Service Touchscreen Calibrate screen See Calibrating the touchscreen page 78 Restart control Carry out update See Software update Lambd...

Page 72: ...to DHW tank 01 08 Specifies whether DHW tank 01 08 can be accessed from touchscreen 1 7 Storage tank system Allow access to storage tank 01 04 Specifies whether storage tank 01 04 can be accessed from...

Page 73: ...it number with its address must be set on the room console The parameters are set to none at the factory DHW tank system Touchscreen with address 1 7 is assigned to the following DHW tank To assign a...

Page 74: ...umps Field pump PDM valve The signal for the field pump is emitted at the PDM output If the signal exceeds 2 the 230V output is switched on If the signal is below 2 for more than 4 minutes the output...

Page 75: ...vated Cleaning The Lambdatronic carries out the cleaning program The grate and if necessary the heat exchanger are cleaned Shutdown wait When the boiler is interrupted during the heating up procedures...

Page 76: ...me menu and the procedure for changing the times are always the same Use the left or right arrow to navigate to the desired day of the week Tap the symbol under the day of the week The edit window wil...

Page 77: ...ndow setting by tapping on the confirm icon If you want to apply the time window setting to another day in addition you can do this by activating the relevant day A set time window can be deleted by t...

Page 78: ...tware update Service menu open the Recalibrate touch control parameter Set the parameter to YES and confirm at the bottom right The touchscreen will restart and begin calibrating To calibrate the touc...

Page 79: ...ou do not tap the indicated points accurately the control may stop working properly and a software update may be required FAQ 5 Calibrating the touchscreen Service Manual Lambdatronic P 3200 for pelle...

Page 80: ...The procedure for establishing a connection and any necessary bootloader update is described in the documentation of the Flash Update Wizard Overview of main steps during a software update Perform fla...

Page 81: ...There is a drop down list next to the Update to field which shows the Flash files available in the standard folder If the Flash file is located in the standard folder Select the required Flash file f...

Page 82: ...now start and a progress bar displays the current status When the flash update is successfully transferred to the boiler controller the following window appears NOTICE Do not close the update at this...

Page 83: ...m message for restart is displayed Tap OK to carry out a restart of the touch control After the restart the update process will begin automatically Once the update is complete a message will appear th...

Page 84: ...licking on Close closes the Flash Update Wizard and restarts the boiler controller After restarting the boiler controller check whether all touch controls have started up correctly NOTICE If not all t...

Page 85: ...6 Notes Notes 6 Service Manual Lambdatronic P 3200 for pellet boiler 4 3 Touch B1620121_en 85...

Page 86: ...6 Notes 86 Froling GesmbH A 4710 Grieskirchen Industriestra e 12 www froeling com...

Page 87: ...Notes 6 Service Manual Lambdatronic P 3200 for pellet boiler 4 3 Touch B1620121_en 87...

Page 88: ...STRIA TEL 0043 0 7248 606 0 FAX 0043 0 7248 606 600 EMAIL info froeling com INTERNET www froeling com Customer service Austria 0043 0 7248 606 7000 Germany 0049 0 89 927 926 400 Worldwide 0043 0 7248...