Fromm 49.0503, Operation Manual

Page 1: ...ty We declare that the machine P359 is in conformity with the following standard or standardised documents 2006 42 EC Technical file at M Rauch FROMM System GmbH Neulandstrasse 10 D 77855 Achern 25 04 2013 R Fromm Director FROMM Holding AG Hinterbergstrasse 26 CH 6330 Cham 49052401 en DS 04 13 Original instructions ...

Page 2: ...strap around the package 10 7 2 Inserting the strap 10 7 3 Tensioning the strap Operation mode Manual 10 7 4 Sealing the straps Operation mode Manual 11 7 5 Tensioning and sealing the plastic strap Operation mode Semi Automatic 11 7 6 Removing the tool 11 7 7 Seal Control 12 8 PNEUMATIC SCHEMATIC 12 9 EXCHANGE OF WEARING PARTS 13 9 1 Exchange of tensioning wheel and grippers 13 9 2 Exchange of cut...

Page 3: ...result in the following A sudden loss of balance causing you to fall Both tool and strap flying violently towards your face Note as follows If the load corners are sharp use edge protectors Place the strap correctly around a properly positioned load Positioning yourself in line with the strap during tension ing and sealing can result in severe personal injury from flying strap or tool When tension...

Page 4: ...e weighted effective value of the acceleration typically amounts to 1 0 m s2 Deviation K 0 5 m s2 This value was determined according to DIN EN 20 643 Strap material Strap qualities PET Polyester plain or embossed The plastic strap must be according to DIN EN 13394 Use only plastic straps recommended by your sales shop name and address on the rear of the operation manual Strap dimensions 19 0 32 0...

Page 5: ...0 4 7 49 0504 P359 19 0 80 1 53 7 0 19 0 mm 3 4 0 80 1 53 mm 031 060 7000 1570 60 2 4 49 0511 P359 25 0 60 0 79 3 5 25 0 mm 1 0 60 0 79 mm 023 030 3500 785 120 4 7 49 0512 P359 25 0 60 0 79 7 0 25 0 mm 1 0 60 0 79 mm 023 030 7000 1570 60 2 4 49 0513 P359 25 0 80 1 35 3 5 25 0 mm 1 0 80 1 35 mm 031 053 3500 785 120 4 7 49 0514 P359 25 0 80 1 35 7 0 25 0 mm 1 0 80 1 35 mm 031 053 7000 1570 60 2 4 49...

Page 6: ... ft uncompressed air per second with the air motor running The values have been determined according to company standard Oil for air unit HL resp CL ISO VG 10 Possible connections at the tool Factory produced the connection for the air supply is prepared from the top According to requirement the connection can also be assembled to the rear end of the tool 5 2 Suspension of tool It is possible to s...

Page 7: ...teel As an option the tool can be equipped with a wearing plate to protect the base from excessive wear on abrasive package surfaces The complete wearing plate can be ordered together with the fastening screws under item number P35 0231 Protection plate plastic For using the P359 on packages with sensitive surface there can a plastic protection plate be mounted for protecting the package The compl...

Page 8: ...se increases the welding time Turning the screw driver counter clockwise decreases the welding time Adjustment in small steps is recommended 5 4 3 Adjustment of the cool down time In order to obtain a high seal strength the welded straps must cool down under pressure of the sealing jaws The required cool down time between 1 to 5 seconds depends on the strap dimension the strap quality and the stra...

Page 9: ...p is automatically started as soon as the preselected tension has been reached The choice of the operation mode can be made with the adjustment screw for operation mode 6 OPERATING CONTROLS Operation mode Manual Operation mode Semi Automatic Press adjustment screw in the tool and turn clockwise till it locks Turn adjustment screw counter clockwise the screw moves to the outside of the tool Tension...

Page 10: ...ting the strap Pull up the handle lever firmly with your right hand Insert the two straps well aligned on each other into the strap guide using your left hand The lower strap end must slightly protrude the end of the base plate Release the handle lever 7 3 Tensioning the strap Operation mode Manual Press the tension button and then release it again after the desired strap tension has been reached ...

Page 11: ...operation can be interrupted and restarted at any time After reaching the adjusted strap tension the sealing cycle is initiated automatically Release the tension button after the sealing process has been started The plastic strap is welded and cut off from the strap coil at the same time The signalisation pin is extended After termination of the welding operation the welding gripper and the signal...

Page 12: ...ong If the welding time is too long the straps are overheated The fused plastic overflows on both sides of the straps The seal efficiency is affected Warning Straps with insufficient seal strength must be removed from the package Adjust the welding time see 5 4 2 8 PNEUMATIC SCHEMATIC P 7 8 9 2 14 12 17 a 1 11 10 13 15 16 18 19 c 5 6 b 3 4 1 Tensioner valve 2 Welding start valve 3 Throttle 4 Throt...

Page 13: ... N31 1148 from the tool Unscrew the holder P35 4184 and remove it from the body Remove the grippers from the body Assembling in opposite order Assembly advise Lubricate the internal toothing of the tensioning wheel with Molykote BR2 plus Observe the position of the tensioning wheel The direction of rotation of the tensioning wheel is marked at the front of the tensioning wheel see drawing Observe ...

Page 14: ...he cover P35 4183 two turns each Disassemble the cover P35 0207 Disassemble the two security rings N2 1121 and N2 1118 at the left hand side of the welding gripper Press down the piston P35 0203 Disassemble the left driver P35 4111 Remove the two bolts P35 4110 and P35 4210 together with the driver P35 4111 Attention When releasing the piston it jumps to the top due to spring pressure Take piston ...

Page 15: ... as follows The tool is disconnected from the air supply The coupler is fitted into the tool Loosen screw N1 1553 Displace thrust piece so that it touches the two seesaw levers without moving them Retighten screw N1 1553 Control The thrust piece must touch the seesaw levers X1 Both guide pins must sit on the welding stop gripper X2 10 MAINTENANCE Depending on the working conditions and the use of ...

Page 16: ... AG warrants all its strapping tools and machine heads during a period of 24 months from the date of installation at the end user s sight by the distributor however not later than 30 months from the date of shipment to the distributor of FROMM Holding AG The warranty includes all deficiencies clearly resulting from poor manufacturing or faulty materials Damage claims as a result of production shut...

Page 17: ...172 N2 5604 N1 2186 8 N61 5606 N11 1193 N1 6503 N11 1193 N1 6503 1 N3 1702 N1 3128 P35 4207 1 P35 1344 N11 1133 N2 2102 1 N6 6235 1 N6 6268 1 N21 5210 N31 1163 P35 4181 N31 1163 P35 0224 P35 0223 P35 0221 P35 0222 P35 4183 P35 4175 3 8x P36 1232 1 N61 6213 P35 4173 P35 0237 P35 0236 N31 1150 N44 9104 N41 9129 1 P35 4163 1 N6 6163 1 N61 6219 1 P35 4162 1 N6 6235 1 P35 4161 1 P35 4164 7 Loctite 222 ...

Page 18: ...291 1 N6 6291 1 P35 3143 1 N6 6291 1 N6 6117 1 P35 4121 1 P35 4114 1 P35 3143 N1 6503 7 P35 4165 N2 2142 1 P35 4304 N1 5144 N1 5144 1 N2 5628 P35 4302 N11 1147 N1 6503 P32 1210 1 N6 6220 N1 6503 P35 4123 N11 1147 7 P35 4165 P35 4303 1 P35 3143 1 P35 4119 1 P35 4167 1 P35 4124 1 P35 4122 P35 0207 P35 0206 P35 0205 P35 0204 P35 0229 1 N6 6117 1 N6 6117 1 N6 6117 1 7 Loctite 222 6 Loctite 603 5 Klübe...

Page 19: ...9140 P35 4212 N2 1118 4 P32 1027 4 6xN3 1702 4 P32 1029 N2 2162 P32 1251 N2 1121 N2 2162 P35 4110 5 P35 4106 N2 2187 P35 4199 1 P35 4198 N2 2110 P35 4105 N2 2190 N2 2101 N3 1134 P32 1022 N3 1134 2 P32 1123 2 N1 6331 2 P32 1037 6 N3 1159 2 N1 6331 P35 4126 N11 1116 P33 0115 P35 0137 P35 0227 P35 0202 1 P35 4111 N2 1121 P35 4201 1 P35 4109 P35 4203 1 P35 4111 7 Loctite 222 6 Loctite 603 5 Klüber Iso...

Page 20: ...4902 N44 9104 N1 1944 P35 4211 7 N11 1115 N1 6504 N2 2147 N2 1118 N3 1174 6 P35 4102 2 P33 2229 N31 1148 P35 4197 N3 3103 N2 2119 N1 6503 N11 1147 N2 2154 P35 4195 P35 4191 P35 4192 P35 4184 P35 4186 P35 4187 P35 4185 2 P35 4156 2 P35 4196 2 6x N3 2111 1 P35 4125 N1 2218 P35 0235 P35 0216 P35 0214 P35 0219 P35 0213 P35 0215 P35 0201 P35 0226 N1 6503 P35 2064 N2 1606 P35 0234 P35 4101 N2 1614 P35 0...

Page 21: ...7 1 P35 4137 1 N6 6255 1 N6 6117 1 P35 4133 1 N6 6255 1 N6 6117 1 P35 4133 1 N6 6255 1 N6 6117 1 P35 4132 1 P35 4130 1 N61 6208 N6 6157 P35 2058 P36 1305 1 N61 6208 P36 1306 N4 5137 P35 4128 N2 2101 1 N6 6283 P36 1306 N2 1301 1 N6 6283 1 N61 6208 P36 1305 P35 2058 P35 4145 1 N61 6208 N4 5137 N11 1193 N1 6503 N11 1193 N21 5213 N6 6157 P35 2060 N1 6503 N6 5136 1 N6 6123 1 P35 4142 1 P35 4143 P35 020...

Page 22: ...HER M4 C11 N1 6504 P35 0227 1 SAFETY WASHER M4 D14 N11 1115 6 SCREW M4 X 8 C14 N11 1116 4 SCREW M4 X 12 C14 N11 1119 4 SCREW M5 X 20 D21 N11 1133 2 SCREW M5 X 35 D2 N11 1147 11 SCREW M5 X 16 A7 N11 1193 2 FLAT HEAD SCREW M5 X 55 D1 N11 1193 P35 0212 4 FLAT HEAD SCREW M5 X 55 D23 N2 1118 2 SECURITY RING 6 C11 N2 1121 2 SECURITY RING 5 C11 N2 1301 P35 0211 1 CIRCLIP 6 E23 N2 1601 P35 0208 1 SPRING R...

Page 23: ...G 7 X 19 X 6 C18 N3 1174 P35 0224 1 BALL BEARING 7 X 19 X 6 A2 N3 1702 10 BALL 4 MM D1 N3 2106 P35 0214 3 NEEDLE CAGE K 5 X 8 X 10 TN B21 N3 2111 6 NEEDLE CAGE K 8 X 11 X 10 TV C18 N3 2347 P35 0202 2 NEEDLE BUSH 10 X 14 X 12 C13 N3 3103 P35 0226 1 SLIDE BEARING 10 X 12 X 20 C17 N3 3166 P35 0233 1 SLIDE BEARING 10 X 12 X 12 A20 N3 3318 P35 0235 1 SLIDE BEARING 8 X 10 X 4 B22 N3 4509 P35 0222 1 NEED...

Page 24: ...G 6 X 2 5 B5 N6 6283 P35 0211 1 O RING 4 X 1 E24 N6 6291 P35 0204 3 O RING 11 5 X 1 5 C7 N6 6291 P35 0206 3 O RING 11 5 X 1 5 B9 N6 6706 P35 0224 2 DIAPHRAGM C3 N61 5606 1 REDUCING COUPLING C2 N61 6208 P35 0211 2 O RING 9 5 X 1 5 E24 N61 6213 P35 0224 2 O RING 45 X 1 5 A2 N61 6219 1 O RING 7 X 2 B5 P32 1022 P33 0115 1 WELDING EXCENTRIC C15 P32 1027 1 BALL CAGE C12 P32 1029 1 THRUST PIECE B12 P32 1...

Page 25: ...1 1 THROTTLE SCREW F24 P35 2064 1 HANDLE SHAFT C21 P35 3143 P35 0204 2 SUSTAINING RING C7 P35 3143 P35 0206 2 SUSTAINING RING B9 P35 4101 P35 0201 1 BODY B20 P35 4102 P35 0201 1 BOLT B18 P35 4103 1 STEEL INSERT B12 P35 4104 1 WELDING STOP GRIPPER B12 P35 4105 1 STRAP GUIDE PLATE C14 P35 4106 P35 0202 1 ROCKER C13 P35 4107 1 WELDING GRIPPER C12 P35 4108 P35 0203 1 PISTON ROD A14 P35 4109 P35 0203 1...

Page 26: ... P35 4150 P35 0213 1 GEAR WHEEL A21 P35 4151 P35 0214 1 GEAR WHEEL B21 P35 4152 P35 0215 1 GEAR WHEEL A19 P35 4153 P35 0216 1 GEAR WHEEL B22 P35 4154 P35 0214 1 PLANET SHAFT B20 P35 4155 P35 0214 3 PINION B21 P35 4156 P35 0234 1 LEVER B21 P35 4157 P35 0235 1 GEARING COVER B22 P35 4158 1 ROCKER A20 P35 4161 P35 0221 1 CONTROL ROD C5 P35 4162 P35 0221 1 END RING B5 P35 4163 P35 0221 1 VALVE SHELL B5...

Page 27: ...P35 4203 1 SEESAW LEVER D13 P35 4204 1 SEESAW LEVER D14 P35 4205 P35 0227 1 THRUST PIECE D14 P35 4206 1 CENTERING SLEEVE D13 P35 4207 1 CONTROL HEAD D1 P35 4209 1 DISK D22 P35 4210 1 BOLT D12 P35 4211 1 COVER D19 P35 4212 1 COVER C11 P35 4213 1 COVER C16 P35 4302 P35 0229 1 RETAINER E9 P35 4303 P35 0229 1 SUSPENSION BRACKET D9 P35 4304 P35 0229 1 DISK D10 P36 1232 P35 0224 8 VANE A2 P36 1305 P35 0...