Fronius FK 2200, Operating Instructions Manual

Page 1: ...n elemental chlorine free paper ECF sourced from certified sustainable forests FSC Perfect Charging Perfect Welding Solar Energy 42 0426 0035 EN 004 15012020 FK 2200 FK 2200 FC Operating Instructions...

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Page 3: ...to ensure greater safety when using the product Careful handling of the product will repay you with years of safe and reliable operation These are essential prerequisites for excellent results Explan...

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Page 5: ...al 18 Equipment concept 18 Overview 18 Area of application 18 Information about the coolant 18 Information on leaks 19 Options 20 Installation kit flow controller with water filter 20 Installation kit...

Page 6: ...olant 29 Every 12 months for single shift operation with ethanol based coolant 29 Every 12 months in 3 shift operation with FCL 10 20 coolant 29 Every 24 months in single shift operation with FCL 10 2...

Page 7: ...General in the operating instructions for the device Before switching on the device rectify any faults that could compromise safety This is for your personal safety Proper use The device is to be use...

Page 8: ...ing instructions especially the Safety rules section and sign to confirm that they have understood them and will follow them Before leaving the workplace ensure that people or property cannot come to...

Page 9: ...power level of 80 dB A ref 1pW when idling and in the cooling phase following operation at the maximum permissible operating point under maximum rated load conditions according to EN 60974 1 It is not...

Page 10: ...osion or near sealed tanks vessels or pipes unless these have been prepared in accordance with the relevant national and international standards Do not carry out welding on containers that are being o...

Page 11: ...g it on again After opening the device Discharge all live components Ensure that all components in the device are de energised If work on live parts is required appoint a second person to switch off t...

Page 12: ...EMC problems 1 Mains supply If electromagnetic interference arises despite correct mains connection addition al measures are necessary e g use a suitable line filter 2 Welding power leads must be kep...

Page 13: ...n lines Observe the information on the coolant safety data sheet when handling coolant The cool ant safety data sheet may be obtained from your service centre or downloaded from the manufacturer s web...

Page 14: ...ngs Only use shielding gas cylin ders and accessories that are in good condition Turn your face to one side when opening the valve of a shielding gas cylinder Close the shielding gas cylinder valve if...

Page 15: ...he device Any safety devices that are not functioning properly must be repaired before switching on the device Never bypass or disable safety devices Before switching on the device ensure that no one...

Page 16: ...nal and international standards and di rectives Further details on safety inspection and calibration can be obtained from your service cen tre They will provide you on request with any documents you m...

Page 17: ...t the time of printing We reserve the right to make changes The contents of the operating instructions shall not provide the ba sis for any claims whatsoever on the part of the purchaser If you have a...

Page 18: ...d flowrate value e g the coolant level in the coolant container is too low A determined water return temperature is exceeded e g welding torch overheated A corresponding alarm message is displayed on...

Page 19: ...ow leakage flow is permitted The coolant pump requires a certain warm up time after being started for the first time or upon restarting after a long period of downtime An increased leakage flow can oc...

Page 20: ...coolant flowrate error can be caused by not sufficient coolant cooling circulation not vented sufficiently contaminated coolant leaks in the cooling circulation defective coolant pumps frozen coolant...

Page 21: ...Guard window coolant 2 Bushing for coolant pump shaft 3 Coolant pump fuse 4 Screw cap filler Front side FK 2200 connections on the front side 5 Plug in connection water flow black 6 Plug in connectio...

Page 22: ...bottom Mount cooling unit on carriage bottom Switch mains switch in position O Mount mounting angles with three Ex trude Tite screws each on the carriage bottom Place cooling unit on carriage bottom S...

Page 23: ...amaged cables can cause short circuits When positioning the power source prevent the connection plug and the cable from getting kinked or damaged Carefully place the power source on the cooling unit M...

Page 24: ...torch with power source see operating instructions Power Source Connect welding torch withcooling unit Water connections for the welding torch Connect water connections of the wel ding torch with the...

Page 25: ...5l can Fill in the coolant before you start cooling unit operation Filling of coolant Switch mains switch of the power source in position O Unscrew screw cap Fill in coolant Screw screw cap again the...

Page 26: ...mains switch of the power source s in position I the cooling pump starts op eration Check coolant flow until proper flow is ensured If necessary deairate coolant circula tion NOTE During welding check...

Page 27: ...n again The casing screws are a suitable protective conductor connection for grounding the casing The screws must not be replaced by other screws without reliable protective conductor connection CAUTI...

Page 28: ...ooling unit and purge if necessary NOTE If water cooled welding torches are operated without cooling water this mostly causes a defect of the torch body or the hose pack The manufacturer does not acce...

Page 29: ...ation with FCL 10 20 coolant Change the coolant Dispose of coolant properly Applicability of the General Terms of Delivery and Payment With respect to cooling units the warranty provisions of the Gene...

Page 30: ...no flow Cause Coolant level too low Remedy Refill coolant Cause Throat or foreign substance in the cooling circulation Remedy Remove throat or foreign substance Cause Cooling pump fuse defective Remed...

Page 31: ...refill coolant and purge water flow line ac cording to the Chapter Start operation of the cooling unit Cause Water filter clogged Remedy Clean or replace water filter hot l H2O The thermal controller...

Page 32: ...rance 30 15 Frequency 50 60 Hz Current draw 1 35 A Cooling capacity Q 1 l min 20 C 68 F Q 1 l min 40 C 104 F Q max 20 C 68 F Q max 40 C 104 F 850 W 500 W 950 W 570 W Max rise 25 m 82 ft Max flowrate 3...

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Page 36: ...TERNATIONAL GMBH Froniusstra e 1 A 4643 Pettenbach Austria E Mail sales fronius com www fronius com Under www fronius com contact you will find the addresses of all Fronius Sales Service Partners and...