5
EN
Contents
Safety rules ................................................................................................................................................
9
General .................................................................................................................................................
9
Proper use ............................................................................................................................................
9
Environmental conditions......................................................................................................................
9
Obligations of the operator....................................................................................................................
10
Obligations of personnel .......................................................................................................................
10
Mains connection ..................................................................................................................................
10
Protecting yourself and others ..............................................................................................................
10
Danger from toxic gases and vapours ..................................................................................................
11
Danger from flying sparks .....................................................................................................................
11
Risks from mains current and welding current......................................................................................
12
Meandering welding currents................................................................................................................
13
EMC Device Classifications ..................................................................................................................
13
EMC measures .....................................................................................................................................
13
EMF measures......................................................................................................................................
14
Specific hazards....................................................................................................................................
14
Factors affecting welding results...........................................................................................................
15
Danger from shielding gas cylinders.....................................................................................................
15
Danger from escaping shielding gas.....................................................................................................
16
Safety measures at the installation location and during transport ........................................................
16
Safety measures in normal operation ...................................................................................................
17
Commissioning, maintenance and repair..............................................................................................
17
Safety inspection...................................................................................................................................
17
Disposal ................................................................................................................................................
18
Safety symbols......................................................................................................................................
18
Data protection......................................................................................................................................
18
Copyright...............................................................................................................................................
18
General information
19
General ......................................................................................................................................................
21
Device concept .....................................................................................................................................
21
Requirements........................................................................................................................................
21
Application area ....................................................................................................................................
21
Warning notices on the device..............................................................................................................
21
Description of Warning Notices on the Device......................................................................................
23
Control elements and connections
25
Description of the control panels................................................................................................................
27
General information ..............................................................................................................................
27
Safety....................................................................................................................................................
27
Manual control panel..................................................................................................................................
28
General ................................................................................................................................................
28
Manual control panel.............................................................................................................................
28
Adjustment aid for Manual control panel...............................................................................................
29
Keylock .................................................................................................................................................
30
Service parameters...............................................................................................................................
30
Synergic control panel ...............................................................................................................................
32
General .................................................................................................................................................
32
Control panel splitting ...........................................................................................................................
32
Synergic A control panel .......................................................................................................................
32
Synergic B control panel overview........................................................................................................
34
Synergic B control panel .......................................................................................................................
35
Keylock .................................................................................................................................................
36
Service parameters...............................................................................................................................
36
Connections and mechanical components ................................................................................................
38
Overview of connections for the welding torch .....................................................................................
38
Front of wire-feed unit ...........................................................................................................................
38
Rear of wirefeeder ................................................................................................................................
38
Summary of Contents for VR 5000 noSpool
Page 2: ...2...
Page 4: ...4...
Page 19: ...General information...
Page 20: ......
Page 25: ...Control elements and connections...
Page 26: ......
Page 41: ...Installation and commissioning...
Page 42: ......
Page 51: ...51 EN 1 2 1 2...
Page 58: ...58...
Page 59: ...Welding...
Page 60: ......
Page 76: ...76 Number 3 Number 4 Number 5...
Page 77: ...Setup settings...
Page 78: ......
Page 92: ...92...
Page 93: ...Troubleshooting and maintenance...
Page 94: ......
Page 105: ...Technical data and settings tables...
Page 106: ......
Page 123: ...Appendix...
Page 125: ...125...
Page 127: ...127 8 8 8 8 5 5 5 Motor Plate Alu 4R s Connector Motor...
Page 128: ...128...
Page 129: ...129...
Page 130: ...130...
Page 131: ...131...