6
Wire-feed unit side ................................................................................................................................
39
Wire-feed unit underside.......................................................................................................................
40
Installation and commissioning
41
Before commissioning................................................................................................................................
43
Safety....................................................................................................................................................
43
Intended purpose ..................................................................................................................................
43
Setup regulations ..................................................................................................................................
43
Placing wire-feed unit on power source .....................................................................................................
45
General information ..............................................................................................................................
45
Placing wire-feed unit on power source ................................................................................................
45
Connecting wire-feed unit to power source................................................................................................
46
General information ..............................................................................................................................
46
Connecting wire-feed unit to power source...........................................................................................
46
Connecting the welding torch.....................................................................................................................
47
Safety....................................................................................................................................................
47
Connecting MIG/MAG manual welding torches ....................................................................................
47
Inserting/replacing feed rollers...................................................................................................................
48
General .................................................................................................................................................
48
Inserting/replacing feed rollers..............................................................................................................
48
Inserting the wirespool, inserting the basket-type spool ............................................................................
49
Safety....................................................................................................................................................
49
Inserting the wirespool ..........................................................................................................................
49
Inserting the basket-type spool .............................................................................................................
50
Feeding in the wire electrode.....................................................................................................................
52
Feeding in the wire electrode................................................................................................................
52
Setting the contact pressure .................................................................................................................
53
Adjust the brake .........................................................................................................................................
55
General .................................................................................................................................................
55
Adjusting the brake ...............................................................................................................................
55
Design of the brake...............................................................................................................................
56
Start-up ......................................................................................................................................................
57
General information ..............................................................................................................................
57
Requirements........................................................................................................................................
57
Welding
59
Power limitation..........................................................................................................................................
61
Safety function ......................................................................................................................................
61
MIG/MAG modes .......................................................................................................................................
62
General .................................................................................................................................................
62
Symbols and their explanations ............................................................................................................
62
2-step mode ..........................................................................................................................................
63
4-step mode ..........................................................................................................................................
63
Special 4-step mode .............................................................................................................................
63
Spot welding .........................................................................................................................................
63
2-step stitch welding .............................................................................................................................
64
4-step stitch welding .............................................................................................................................
64
MIG/MAG welding......................................................................................................................................
65
Safety....................................................................................................................................................
65
General tasks before MIG/MAG welding ..............................................................................................
65
Overview ...............................................................................................................................................
65
MIG/MAG standard synergic welding ........................................................................................................
66
General .................................................................................................................................................
66
MIG/MAG standard synergic welding ...................................................................................................
66
Corrections during welding ...................................................................................................................
67
MIG/MAG standard manual welding ..........................................................................................................
68
General .................................................................................................................................................
68
Available parameters ............................................................................................................................
68
MIG/MAG standard manual welding - manual control panel ................................................................
68
Adjustments while welding - manual control panel ...............................................................................
69
MIG/MAG standard manual welding - Synergic A control panel...........................................................
69
Adjustments while welding - Synergic A control panel..........................................................................
71
Summary of Contents for VR 5000 noSpool
Page 2: ...2...
Page 4: ...4...
Page 19: ...General information...
Page 20: ......
Page 25: ...Control elements and connections...
Page 26: ......
Page 41: ...Installation and commissioning...
Page 42: ......
Page 51: ...51 EN 1 2 1 2...
Page 58: ...58...
Page 59: ...Welding...
Page 60: ......
Page 76: ...76 Number 3 Number 4 Number 5...
Page 77: ...Setup settings...
Page 78: ......
Page 92: ...92...
Page 93: ...Troubleshooting and maintenance...
Page 94: ......
Page 105: ...Technical data and settings tables...
Page 106: ......
Page 123: ...Appendix...
Page 125: ...125...
Page 127: ...127 8 8 8 8 5 5 5 Motor Plate Alu 4R s Connector Motor...
Page 128: ...128...
Page 129: ...129...
Page 130: ...130...
Page 131: ...131...