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IMPORTANT NOTICE-PLEASE READ

FOR MAXIMUM SYSTEM PERFORMANCE VINTAGE AIR RECOMMENDS 

THE FOLLOWING:

LUBRICANT CAPACITIES

ENGINE DAMPER

MOUNTING PROVISIONS

THERMOSTAT

134a SYSTEM

R-12 SYSTEM

REFRIGERANT CAPACITIES FOR VINTAGE AIR SYSTEMS

CHARGE WITH 2.0 lbs. OF REFRIGERANT

CHARGE WITH 1.8 lbs. (1lbs. 12ozs) OF REFRIGERANT

(FOR OTHER SYSTEMS, CONSULT MANUFACTURER GUIDELINES) 

NEW COMPRESSOR - NO ADDITIONAL OIL NEEDED

ALL THREADED HOLES USED AS MOUNTING PROVISIONS IN ENGINE BLOCK SHOULD BE CHECKED 
FOR THREAD DAMAGE AND CHASED/ REPAIRED AS NECESSARY.

WATER PUMP REQUIRES 97-03 LS1 STYLE THERMOSTAT ASSY. WATER PUMP IS NOT COMPATIBLE
WITH OTHER THERMOSTAT HOUSINGS.

SERVICE INFO:

EVACUATE THE SYSTEM FOR 35-45 MINUTES WITH SYSTEM COMPONENTS (DRIER, COMPRESSOR,
EVAPORATOR AND CONDENSER) AT A TEMPERATURE OF AT LEAST 85° F. ON A COOL DAY THE 
COMPONENTS CAN BE HEATED WITH A HEAT GUN OR BY RUNNING THE ENGINE WITH THE 
HEATER ON BEFORE EVACUATING. LEAK CHECK AND CHARGE TO SPECIFICATIONS.

INSTALLATION REQUIRES SPECIALIZED TOOLS FOR REMOVAL AND INSTALLATION OF DAMPER. 
IF PROPER TOOLS CANNOT BE ACQUIRED VINTAGE AIR RECOMMENDS INSTALLATION TO BE 
PERFORMED BY TRAINED PROFESSIONAL. REFER TO DAMPER INSTRUCTIONS.

REQ. TOOLS:     
(GM OEM #)   J 41816    CRANKSHAFT BALANCER REMOVER
                                        OR EQUIVALENT 
                       J 41816-2 CRANKSHAFT END PROTECTOR
                                        OR EQUIVALENT
                       J 42386    CRANKSHAFT HOLDING TOOL
                                        OR EQUIVALENT
                       
FOR DAMPER INSTALLATION PLEASE REFER TO MANUFACTURES INSTRUCTIONS- INCLUDED 
w/ DAMPER       
                   
 

THE PROPER AMOUNT OF REFRIGERANT IS CRITICAL TO PROPER SYSTEM OPERATION. 
VINTAGE AIR RECOMMENDS OUR SYSTEMS BE CHARGED BY WEIGHT WITH A QUALITY 
CHARGING STATION OR SCALE.

WARNING:

 

ANTI-SEIZE MUST BE USED ON 

THREADS OF BOLTS OR MECHANICAL LOCKING 
WILL OCCUR PREVENTING REMOVAL OF NUT
 FROM BOLT AND DAMAGE TO FASTENERS.   

904009 REV B 9/18/08 GM LS FRONT RUNNER w & w/o PS PG 3 OF 15

GM LS SERIES 

W & W/O PS

Summary of Contents for GM LS Series

Page 1: ...GM LS SERIES SERPENTINE DRIVE SYSTEM w w o POWER STEERING 18865 GOLL ST SAN ANTONIO TX 78266 PH 210 654 7171 FAX 210 654 3113 904009 REV B 9 18 08 GM LS FRONT RUNNER w w o PS PG 1 OF 15 ...

Page 2: ...N FIGURES 5 5a ALTERNATOR INSTALLATION FIGURE 6 A C COMPRESSOR INSTALLATION FIGURE 7 POWER STEERING PUMP INSTALLATION POWER STEERING ONLY FIGURES 8 8a WATER PUMP PULLEY INSTALLATION AND CRANKSHAFT PULLEY INSTALLATION FIGURE 9 10 DOWEL PIN AND TENSIONER SPACER INSTALLATION FIGURES 11 11a 11b BELT INSTALLATION A C COMPRESSOR FITTING INSTALLATION FIGURES 12 13 HEATER HOSE RADIATOR HOSE INSTALLATION A...

Page 3: ... DAY THE COMPONENTS CAN BE HEATED WITH A HEAT GUN OR BY RUNNING THE ENGINE WITH THE HEATER ON BEFORE EVACUATING LEAK CHECK AND CHARGE TO SPECIFICATIONS INSTALLATION REQUIRES SPECIALIZED TOOLS FOR REMOVAL AND INSTALLATION OF DAMPER IF PROPER TOOLS CANNOT BE ACQUIRED VINTAGE AIR RECOMMENDS INSTALLATION TO BE PERFORMED BY TRAINED PROFESSIONAL REFER TO DAMPER INSTRUCTIONS REQ TOOLS GM OEM J 41816 CRAN...

Page 4: ... INSTALL WATER PUMP GASKETS OVER STUDS AS SHOWN IN FIGURE 2 PAGE 5 NOTE 8mm STUDS SHOULD PROTRUDE APPROX 4 28 FROM FACE OF BLOCK WATER PUMP INSTALLATION INSTALL WATER PUMP OVER 8mm STUDS GASKET SEALER IS NOT REQUIRED ON GASKETS COMPONENTS SHOULD BE INSTALLED DRY THERMOSTAT HOUSING MUST BE MODIFIED FOR USE MOUNTING EAR OF HOUSING MUST BE REMOVED GRIND OR CUT EAR AS SHOWN BELOW INSPECT O RING SEAL A...

Page 5: ...TUDS AND HARMONIC BALANCER INSTALLATION WATER PUMP GASKET INSTALLATION 2 ATER PUMP W GASKETS WARNING ANTI SEIZE MUST BE USED ON THREADS OF BOLTS OR MECHANICAL LOCKING WILL OCCUR PREVENTING REMOVAL OF NUT FROM BOLT AND DAMAGE TO FASTENERS 904009 REV B 9 18 08 GM LS FRONT RUNNER w w o PS PG 5 OF 15 GM LS SERIES W W O PS ...

Page 6: ...6 BO T HEA FO OF M M M L D R E RAN OV R ING OVER CL A CE E TIM C MOV W SHER IF IP R INST LL RE E A EQU E A A D QUE 1 B F S E EL W N TOR TO 1 L T E B O ATE PUMP W R ACK OF B BACK PLATE M6 MOUNTING BOLT WARNING ANTI SEIZE MUST BE USED ON THREADS OF BOLTS OR MECHANICAL LOCKING WILL OCCUR PREVENTING REMOVAL OF NUT FROM BOLT AND DAMAGE TO FASTENERS 904009 REV B 9 18 08 GM LS FRONT RUNNER w w o PS PG 6 ...

Page 7: ...0 P THREA ED HOLE CAN BE D USED TO RELOCAT ENGINE E MOU TED CAMS AFT OSITION N H P SEN OR EXTENSION HARNESS S CON ECTOR FOR EASE OF N INSTALLAT O I N S L W AS EMB ED VIE FIGURE 4 184170 2 10mm 1 50 x 70mm 12 PT S BOLT S L FRN RU S T NR SUPP T OR BRA KET C NOTE R QUIRED E FOR PS KIT ALSO 1 S 8544 WN 8 N 2 3 A FLAT S WA HERS FOR U E WHERE S PP IC B E A L A L WARNING ANTI SEIZE MUST BE USED ON THREAD...

Page 8: ... FASTENERS AT THIS TIME FRONT RUNNER MAIN BRACKET ASSEMBLY OVER WATER PUMP AND 8mm MOUNTING STUDS FIGURE 5a 1 5 S 8 43 WN A F AT WA HE 3 8 N L S R 184170 10mm 1 50 x 70mm 12 PT SS BOLT WARNING ANTI SEIZE MUST BE USED ON THREADS OF BOLTS OR MECHANICAL LOCKING WILL OCCUR PREVENTING REMOVAL OF NUT FROM BOLT AND DAMAGE TO FASTENERS 904009 REV B 9 18 08 GM LS FRONT RUNNER w w o PS PG 8 OF 15 GM LS SERI...

Page 9: ...LTS TO 37 LB FT ALTERNATOR ONTO MAIN BRACKET USING 8mm 1 25 x 40mm 12 PT SS BOLT AND 5 16 AN WARNING ANTI SEIZE MUST BE USED ON THREADS OF BOLTS OR MECHANICAL LOCKING WILL OCCUR PREVENTING REMOVAL OF NUT FROM BOLT AND DAMAGE TO FASTENERS 904009 REV B 9 18 08 GM LS FRONT RUNNER w w o PS PG 9 OF 15 GM LS SERIES W W O PS FIGURE 6 1 41 5 8 3 3 16 3 4 8 x 1 12 P S OL T S B T 18544 WNS 5 16 ASH R AN W E...

Page 10: ... AN FLAT WASHERS AND 2 5 16 18 SS NYLOC NUTS SEE FIGURE 7 WARNING ANTI SEIZE MUST BE USED ON THREADS OF BOLTS OR MECHANICAL LOCKING WILL OCCUR PREVENTING REMOVAL OF NUT FROM BOLT AND DAMAGE TO FASTENERS 8 42 ISD 1 4 5 1 8 4 4 2 5 6 1 x 1 1 P S O 2 T S B LT A C R O COMP ESS R 186018 NSD 2 5 16 18 SS NYLOC NUT 18 4 WN 5 4 S 2 5 16 FL T AN A WASHER 904009 REV B 9 18 08 GM LS FRONT RUNNER w w o PS PG ...

Page 11: ...TO 28 LB FT NOTE PULLEY MUST BE INSTALLED WITH PROPER TOOL K D TOOL 2897 OR EQUIVALENT T POWER STEERING PUMP INSTALLATION POWER STEERING ONLY FIGURE 8 FIGURE 8a N G MOU TIN HOLES IN PUMP MUST BE 5 16 D 6 N RILL TO 5 1 IF ECESSARY I TYPE I PUMP U SHAFT M ST E 4 B 66 OD POWER STEERING PUMP FROM REAR OF PULLEY TO THE REAR OF PUMP FROM CENTER OF PULLEY TO THE REAR OF PUMP 3 29 3 80 POWER STEERI G N P ...

Page 12: ...LEY INSTALLATION CRANKSHAFT PULLEY INSTALLATION FIGURE 10 84075 ISD 1 1 24 x 3 4 4 5 6 12 PT SS BOLTS 18544 WNS 4 5 16 AN FLAT WASHERS P WATER UMP PULLEY FIGURE 9 A A CR NKSH FT P L U LEY 8412 ISD 1 6 8 6 x 1 1 4 3 3 1 12 PT SS BOLTS 1 N 8543 W S 8 L T 3 3 AN F A SH WA ERS WARNING ANTI SEIZE MUST BE USED ON THREADS OF BOLTS OR MECHANICAL LOCKING WILL OCCUR PREVENTING REMOVAL OF NUT FROM BOLT AND D...

Page 13: ...OW TORQUE TO 37 LB FT NOTE BE SURE TO INSERT DOWEL PIN IN CORRECT LOCATING HOLE OF THE TENSIONER SPACER DOWEL PIN AND TENSIONER SPACER INSTALLATION FIGURE 11 FIGURE 11a FIGURE 11b 1 63 1 8 4 DO EL W PIN W PIN DO EL OCA N O E L TI G H L BA KSIDE F C O NER P TENSIO S ACER 3 3960 SCH BELT TENSIONER NOTE TENSIONER POSTION SHOWN WITH BELT TENSION 4 5 18 13 3 1 8 6 x 3 1 4 1 P S O 2 T S B LT WARNING ANT...

Page 14: ...m 12 PT SS BOLTS AS SHOWN IN FIGURE 13 BELOW KEEP PORTS SEALED WITH CAPS UNTIL A C CIRCUIT HAS BEEN COMPLETED BELT INSTALLATION A C COMPRESSOR FITTING INSTALLATION FIGURE 12 FIGURE 13 C SO KET w PS 66 BE T L o 3 ELT w PS 6 B 8 C M O P TTIN FI G 0 CO P 1 M TTING FI 18 13 4 6 8 x 5 x 2 m 2 mm 1 2 5m 2 P SS BO S 1 T LT WARNING ANTI SEIZE MUST BE USED ON THREADS OF BOLTS OR MECHANICAL LOCKING WILL OCC...

Page 15: ...ADIATOR WITH AT LEAST A 50 50 MIXTURE OF APPROVED ANTIFREEZE AND DISTILLED WATER IT IS THE OWNER S RESPONSIBILITY TO KEEP THE FREEZE PROTECTION AT THE PROPER LEVEL FOR THE CLIMATE IN WHICH THE VEHICLE IS OPERATED FAILURE TO FOLLOW ANTIFREEZE RECOMMENDATIONS WILL CAUSE HEATER CORE TO CORRODE PREMATURELY AND POSSIBLY BURST IN AC MODE AND OR FREEZING WEATHER VOIDING YOUR WARRANTY DOUBLE CHECK ALL FIT...

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