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24

IDH TROUBLE SHOOTING GUIDE 

3.

 

 

d.   Wires between cad cell and primary control should be checked to see that they are not  

                   

 

    

       

pinched or crimped..

e.   Prime fuel pump by loosening bleeder screw till steady stream of fuel comes out to    

      

ensure no air or bubbles in fuel line..

f.    

If unit locks out three times in succession, it will go into restricted lock out mode.  

      

To reset, hold down reset button for 15 seconds until LED flashed twice. The unit will then 
resume in normal operating mode. 

After verifying primary control is not in lockout & light 

continues to flash, replace primary control.

g.  Check polarity, ground & voltage must be between 108-132v AC.
h.  Make sure high limit is functioning properly.

4

.  

Smoky fire

 

 

a.   Check nozzle, make sure is tight and not clogged.
b.   Check combustion chamber for cracks or burnt out. 
c.   Check air band settings. (Air shutter and/or air band may be closed too much-restricting 
      combustion air.
d.   Check pump pressure.
e.  Check slide plate to make sure it is in correct position.( See page 9 for settings)If    

 

      

necessary, open slightly.

f.    Check recommended settings if using #2 fuel in cold ambient temperatures 

5. 

 

Delayed ignition

a.   Check for proper electrode setting. 
b.   Check the isolators for cracks or a conducting coat of soot or oil. Cracks sometimes          
      occur under the electrode bracket, causing a short circuit.
c.   Check to see that the air shutter is not overly open-too much air will blow out flame.
d.   Check to ensure pump pressure is properly set..
e.   Change nozzle.
f.    Check fuel filter, replace if necessary. 

 

 

 

 

 

 

 

 

 

                

 

 

 

            

   

 

g.  Ensure draft or wind is not blowing out flame-add 3’ stack.

6. 

  Main fan will not come on, unit shuts down on high limit.

a.   Check temperature feeler, make sure it is in properly.
b.   Jumper out fan switch to test motor. If you have voltage to motor and still does not start,  

       

replace motor. Check line voltage to ensure proper voltage. Also checks amp draw on motor. Motor 
may be running too hot and not run due to thermal overload being tripped.

c.    Replace fan switch if you have power on one side after unit heating up it does not make
d.    Replace high limit as it may be tripping too soon and not giving fan switch time to  

 

       

engage.

e.   Ensure fan switch temperature is correct for weather conditions ( see page 8 for 

settings)

7

 

Unit on, but cycles on high limit

 

 

a.  Check air flow, ensure both ducts are in place and clear of obstruction and straight.

 

 

b.  Check pump pressure, unit could be over firing.

 

 

c.

   

Check nozzle that proper size of nozzle is installed.

 

 

d.  Change high limit.

 

 

e.  

Maximum duct length with 2 X 12” outlet is 24’ on each side. 1 X 16” outlet,  

 

 

      

length is 45’. Any longer will create back pressure in the unit and trip the high  

 

 

      

limit. *SEE PAGE 2 FOR SPECS*
 

 

f.   Fuel type- #2 will increase BTU output @cold ambient temperatures resulting in 

 

 

     overheating.

Combustion chamber turns red.

 

 

a.    Nozzle may be firing side ways (replace or adjust)

 

 

b.    Clogged nozzle ( replace)

 

 

c.    Temperature feeler not on properly or missing ( Must be touching heat exchanger)

 

 

d.   High limit not functioning ( replace)

 

 

e.   Excessive pump pressure. Check and reset if necessary

 

 

f.    Fuel type-see page 7 for recommended settings. 

Summary of Contents for IDH200QR LP

Page 1: ...structions and Parts List READ INSTRUCTIONS PRIOR TO STARTING HEATERS FROST FIGHTER INC 100 1500 NOTRE DAME AVE WINNIPEG MANITOBA CANADA R3E 0P9 TEL 204 775 8252 FAX 204 783 6794 FROST FROST FROST FRO...

Page 2: ...lfunction or inadequate air circulation 5 There is no evidence that the unit has been subject to tampering or deliberate destruction 6 The heat exchanger shows no signs of an implosion or explosion No...

Page 3: ...HEATED AIR CFM APPROVAL AGENCY DRY WEIGHT APPROX IDH200QR OIL 170 000 BTU HR 1 0 X 60 B 18 USGAL 72 LITERS 115v 15 A 1500 209 LBS 95 KG MODEL MAXIMUM INPUT MAX INLET PRESSURE MANIFOLD PRESSURE MINIMU...

Page 4: ...0 IDF350 IDF500 MODEL MODEL A A B B C C WEIGHT LBS WEIGHT LBS L L W W H H WEIGHT LBS WEIGHT LBS 51 27 29 1 2 65 1 2 25 25 65 1 2 29 1 2 27 76 1 2 76 1 2 51 83 83 38 38 52 1 2 52 1 2 70 1 2 32 35 1 4 7...

Page 5: ...ER WARNING FIRE BURN INHALATION AND EXPLOSION HAZARD KEEP SOLID COMBUSTIBLES SUCH AS BUILDING MATERIAL PAPER AND OR CARDBOARD A SAFE DISTANCE AWAY FROM THE HEATER AS RECOMMENDED BY THE INSTRUCTIONS NE...

Page 6: ...NS FOR PROPANE GAS 1 Reference the Storage and Handling of Lique ed Petroleum Gas ANSI NFPA 58 and or the National Standards of Canada CAN CGA B149 2 installation codes for propane gas 2 The heater mu...

Page 7: ...als NOTE Installation clearances are as follows Top 3 inches Discharge End 10 feet Sides 6 inches Vent Connector 18 inches Burner End 2 feet Floor Combustible FROST FROST FROST 2 FT MIN 2 FT MIN FLUE...

Page 8: ...tion excessive amounts of smoke will be present until all excess oil has been burnt from the heat exchanger 4 When the unit has stabilized and the burner set up to operate properly shut off the switch...

Page 9: ...d on the rating plate ELECTRICAL Ensure all conduit BX connectors are tight Check inside connections in control box to ensure good connections Check marrettes FAN Check for dust or dirt build up on bl...

Page 10: ...e set to provide no more than a No 1 smoke Bacharach Scale The Beckett burner has a calibrated air band which will assist in adjusting the primary air for a good oil air mixture Adjust air band supply...

Page 11: ...BURNER MOTOR BURNER MOTOR WHITE WHITE WHITE IGNITION CONTROL FAN THERMOSTAT RED RED BLUE FAN MOTOR MALE PLUG 115V 1 60Hz WHITE GREEN GROUND L1 RED 1 1 4 2 6 7 4 3 8 3 WHITE THERMOSTAT RED BLACK MANUA...

Page 12: ...BY DOING THIS THE FAN SWITCH WILL REMAIN COOL AND NOT OVERHEAT SEE FOLLOWING The fan switch is located under the high limit fan cover which is mounted on the jacket close to front of unit The switch c...

Page 13: ...13 ELECTRODE SETTINGS FOR IDF350 II IDF500 MODELS SLIDE PLATE SETTINGS FOR IDF350 II IDF500 MODELS IDF350 II 4 5 IDF500 6...

Page 14: ...the head adjusting plate to the burner housing Loosen the acorn nut Move the head adjusting plate until the 0 lines up with the reference indicator on the housing and retighten the hex head screw Plac...

Page 15: ...15 IDH200LPNG QR OPERATING INSTRUCTIONS...

Page 16: ...16 IDH200LPNG QR OPERATING INSTRUCTIONS...

Page 17: ...17 IDH200 QR LPNG TROUBLE SHOOTING GUIDE...

Page 18: ...18 IDH200 QR LPNG TROUBLE SHOOTING GUIDE...

Page 19: ...19...

Page 20: ...20...

Page 21: ...21...

Page 22: ...B20139A CLEAN CUT PUMP 14 BG 21009 ELECTRICAL BOX 5 48152 COPPER LINE 15 50147 GENISYS CNTRL 6 B48267 SPLINED NUT 16 B20138 IGNITOR 7 HEAD ADJ PLATE 17 CAD CELL 8 SEE INSET 18 BURNER FLANGE 9 HOLE PL...

Page 23: ...a reading replace cad cell If you get no OHM reading from cad cell replace primary control if light still on 2 Burner motor starts but unit will not fire b Remove electrode assembly and check isolato...

Page 24: ...is properly set e Change nozzle f Check fuel filter replace if necessary g Ensure draft or wind is not blowing out flame add 3 stack 6 Main fan will not come on unit shuts down on high limit a Check...

Page 25: ...n Carryover Once flame is established the igniter remains on to ensure flame stability Run The flame is sustained until the call for heat is satisfied The burner is then sent to Motor Off Delay if app...

Page 26: ...15 BG 21013 NAT GAS ORIFICE IDH200 5 AIR PROVING SWITCH 16 BG 21014 O RING 6 SHUTTER 17 BG 21015 ASSEMBLY PIPE NIPPLE 7 AIR BAND 18 BG 21016 GAS VALVE 8 AIR BAFFLE 19 BG 21017 GAS GUN ASSY FG4 9 BG 21...

Page 27: ...Indoor and outdoor settings of fan switch Indoors if surrounding air is warm i e 5C 23F Fan switch should be set to 115 or higher so as to shut down unit when heat exchanger is properly cooled also ke...

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