Frymaster CT16 Series, Service And Parts Manual

Page 1: ...a member of the Commercial Food Equipment Service Association recommends using CFESA Certified Technicians 24 Hour Service Hotline 1 800 551 8633 JANUARY 2004 8195993 CT16 Series Toaster Service and Parts Manual ...

Page 2: ... device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operation While this device is a verified Class A device it has been shown to meet the Class B limits NOTICE TO CANADIAN CUSTOMERS This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the ICES 003 standa...

Page 3: ...tly carry it through the unit with the cut face of the bun passing over the heated platen As the bun passes over the platen it is toasted At the end of the process the bun is deposited onto a holding tray The computer allows the operator to adjust the setpoint to obtain desired toasting characteristics Compression adjustment knobs also allow the operator to adjust the compression of heels and crow...

Page 4: ... knobs from their shafts 7 Remove the screws around the edge of the component housing cover and remove the cover 8 Remove the diagonal brace 9 Release the tension on the drive belt by pressing down on the belt tensioner arm and remove the belt from the pulleys 10 To remove the dual belt conveyor assembly See illustration on following page a Loosen the setscrew in the forward most drive pulley and ...

Page 5: ...onveyor assembly See illustration on following page a Detach the platen and probe wiring from the relay high limit and 9 pin connector b Loosen the setscrew in the second drive pulley from the front and remove the pulley c Remove the five flange nuts that secure the idler assembly to the housing and remove the idler assembly d Remove the two hex head screws shown in Step 11d of the illustration on...

Page 6: ...ousing f Reinstall the conveyor assembly by reversing the steps performed being sure to reattach the two ground wires with the lower of the two hex head screws removed in Step 11d Replacing the High Limit Thermostat or Heater Probe See illustration on following page 1 Turn off and unplug the unit and remove toasting conveyor in accordance with the instructions on Pages 18 19 2 To replace the high ...

Page 7: ...m their shafts 3 Remove the screws around the edge of the component housing cover 4 Disconnect the failed component s wiring then carefully lay the unit on its back 5 Remove the screws that secure the bottom cover in place and remove the cover NOTE The two cap screws that pass through the bottom of the component housing also hold the belt tensioner assembly in place 6 To replace the drive motor re...

Page 8: ... their shafts 3 Remove the screws in the edge of the component housing cover 4 Disconnect the heater leads Remove the hex head screws securing the heater in place and remove the heater see illustration on Page 1 6 5 Reverse steps 1 4 to reassemble the unit Replacing the Transformer or Relays 1 Turn off and unplug the unit 2 Pull the bun compression knobs from their shafts 3 Remove the screws in th...

Page 9: ...ng is intact replace latch relay If not present replace computer Motor is running at wrong speed i e average time for three individual buns to pass through toaster is NOT between 15 and 18 seconds A Toaster improperly configured for power supply A Check data plate for voltage rating and verify that power supply and toaster match A Improper power supply A Verify that the power supply is 20 amp sing...

Page 10: ...ent at all three points replace the platen Probe Resistance Chart For use with CT16 Series toasters manufactured with Minco Thermistor probes only F OHMS C F OHMS C F OHMS C F OHMS C F OHMS C 60 1059 16 160 1268 71 260 1473 127 360 1674 182 460 1872 238 65 1070 18 165 1278 74 265 1483 129 365 1684 185 465 1882 241 70 1080 21 170 1289 77 270 1493 132 370 1694 188 470 1892 243 75 1091 24 175 1299 79...

Page 11: ...t wiring as of the date of manual publication They may not reflect design changes made to the equipment after publication Always refer to the wiring diagram affixed to the unit when actually troubleshooting or servicing this equipment NON CE TOASTERS ...

Page 12: ...1 10 CE AND AUSTRALIAN TOASTERS ...

Page 13: ...VOLTAGE Cover Interloc k High Limit COM NO 1 2 3 5 4 Main Heater Probe 6 7 0 1 6 8 2 4 COMPUTER 3 4 Main Heater Relay Latch Relay Drive Motor Transformer 1 2 Resistor Main Heater Cartridge Heater LINE FILTER CE AND AUSTRALIAN TOASTERS ONLY M F Fan ...

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Page 15: ...ey Standard units have 17 tooth drive pulleys and an 18 tooth motor pulley The different pulleys on the CE and Australian units maintain the correct belt speed even though the RPM of the motor at 50 Hz is slightly slower than that of the motor at 60 Hz The table below identifies the components that are unique to each configuration Components Unique to CE andAustralian Units Components Unique to No...

Page 16: ...2 2 2 2 Cabinetry 1 2 3 4 5 25 30 7 29 8 29 14 16 16 17 18 19 20 21 13 27 28 9 10 22 26 11 27 12 24 23 29 30 6 ...

Page 17: ...06 2158 Cover Assembly Toaster includes Items 16 21 16 823 3656 Cover does not include Items 17 21 17 810 0066 Magnet 18 810 1683 Handle Cover 19 910 9458 Reinforcement Cover Side 20 809 0184 Washer 10 Lock 21 809 0107 Screw 8 32 x inch Slotted Round Head 22 809 0104 Screw 8 32 x inch Slotted Truss Head 23 809 0112 Screw 8 32 x 1 inch Slotted Truss Head 24 809 0247 Nut 8 32 Hex 25 809 0434 Screw 1...

Page 18: ...2 4 2 3 Conveyor Assembly Dual Belt 1 3 19 12 21 24 17 18 22 5 17 18 8 9 7 10 5 23 11 13 4 7 14 6 2 20 15 16 ...

Page 19: ...802 Bushing Tray Stabilizer Latch Support 12 810 1818 Spring 3 00 inch Long 4 6 Lbs Inch 13 810 2305 Bushing 14 816 0389 Belt Dual Conveyor 15 823 2719 Plate Assembly VT Right Pressure 16 823 3578 Plate Assembly VT Left Pressure 17 823 2722 Cam Assembly VT Long 18 823 2723 Cam Assembly VT Short 19 823 2798 Cover Assembly VT Spring 20 823 2838 Latch Assembly VT Tray 21 823 3989 Tray Assembly Dual B...

Page 20: ...2 6 2 4 Conveyor Assembly Toasting 3 6 24 18 14 19 1 12 22 20 7 5 8 15 2 11 10 13 17 16 4 31 28 29 30 25 27 28 ...

Page 21: ...lide Assembly Belt Tension 19 910 8246 Guide Crumb Shield 20 910 8254 Brace VT Platen Tray 21 910 8512 Bracket Slide Assembly Receiver 22 810 1722 Grommet 5 inch I D x 1 05 inch O D Integral component of Item 1 23 810 2013 Roller VT Drive Integral component of Item 3 24 810 1810 Bushing Teflon Integral component of Item 3 25 807 3037 Thermostat High Limit Integral component of Item 4 26 910 8637 S...

Page 22: ...2 8 2 5 Electronic Components 1 2 3 4 5 6 7 12 11 13 14 15 8 9 10 ...

Page 23: ...250V 3A fuse for CE Australian transformer 5 807 0979 Transformer 208 240VAC 12VAC 50 60 Hz 43VA Non CE 7 806 9296 Computer Assembly VT 8 807 3196 Heater 240V 165W Cartridge 9 807 3064 Switch Cover Interlock 10 806 9796 Resistor Assembly Holding Tray 11 807 3243 Cordset Standard Twist Lock 12 807 3198 Cordset Hooded Twist Lock 13 807 3242 Cordset Pin and Sleeve 14 807 3529 Cordset CE VT 15 807 385...

Page 24: ...0V VT Drive 2 810 2302 Drive Belt 3 106 2128 Bracket Assembly VT Idler Pulley 4 826 1368 Nut 20 Serrated Flange Pkg of 10 5 Pulley Motor Driven 810 2565 18 Tooth Non CE 810 2704 21 Tooth CE and Australian 6 106 2723 Tensioner Assembly Drive Belt 7 810 2566 Pulley 17 Tooth Dual Belt Drive 8 810 2564 Pulley 17 Tooth Toasting Belt Drive 9 106 2703 Fan Assembly VT Motor Cooling ...

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Page 26: ...hreveport Louisiana 71135 1000 Shipping Address 8700 Line Avenue Shreveport Louisiana 71106 TEL 1 318 865 1711 FAX Parts 1 318 688 2200 FAX Tech Support 1 318 219 7135 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1 800 551 8633 819 5993 JANUARY 2004 ...