Frymaster H14 Series, Installation, Operation, Service, And Parts Manual

Page 1: ...nt Service Association recommends using CFESA Certified Technicians 24 Hour Service Hotline 1 800 551 8633 OCTOBER 11 www frymaster com E mail service frymaster com 8196030A NAVY SUBMARINE ELECTRIC FRYER Installation Operation Service and Parts Manual ...

Page 2: ...ZED SERVICER DANGER Copper wire suitable for at least 167 F 75 C must be used for power connections DANGER The electrical power supply for this appliance must be the same as indicated on the rating and serial number plate located on the inside of the fryer door DANGER This appliance must be connected to the voltage and phase as specified on the rating and serial number plate located on the inside ...

Page 3: ... CONTENTS Page Chapter 1 Introduction 1 1 Chapter 2 Installation Instructions 2 1 Chapter 3 Operating Instructions 3 1 Chapter 4 Filtration Instructions 4 1 Chapter 5 Preventive Maintenance 5 1 Chapter 6 Operator Troubleshooting 6 1 Chapter 7 Service Procedures 7 1 Chapter 8 Parts List 8 1 ...

Page 4: ...ns that may cause or result in damage to your system and which may cause your system to malfunction DANGER boxes contain information about actions or conditions that may cause or result in injury to personnel and which may cause damage to your system and or cause your system to malfunction Fryers in this series are equipped with two high temperature detection features that shut off power to the un...

Page 5: ...acked notify the freight company or carrier immediately and file a concealed damage claim This should be done within 15 days of date of delivery Be sure to retain container for inspection 1 5 Service Information For non routine maintenance or repairs or for service information contact your local Frymaster Authorized Servicer FAS A list of Frymaster Factory Authorized Servicers FAS s is located on ...

Page 6: ...ed it must be replaced by a Frymaster Dean Factory Authorized Servicer technician or a similarly qualified person in order to avoid a hazard DANGER This appliance must be connected to a power supply having the same voltage and phase as specified on the rating plate located on the inside of the appliance door DANGER All wiring connections for this appliance must be made in accordance with the wirin...

Page 7: ... the emergency cutoff system Do not connect the contacts in series Do not connect more than one fryer to each set of contacts The contacts MUST be normally closed contacts that open in an emergency The contacts CANNOT have an external voltage applied 2 2 Power Requirements MODEL VOLTAGE PHASE WIRE SERVICE MIN SIZE AWG mm 2 AMPS PER LEG L1 L2 L3 H14 Submarine 440 3 3 8 10 19 19 19 NOTICE If this ap...

Page 8: ...s Call the Frymaster Dean Service Hotline at 1 800 551 8633 2 4 After Fryer is Anchored at the Frying Station DANGER Hot shortening can cause severe burns Avoid contact Under all circumstances oil must be removed from the fryer before attempting to move it to avoid oil spills falls and severe burns This fryer may tip and cause personal injury if not secured in a stationary position 1 Close the fry...

Page 9: ...red to the frypot If the solid shortening is not pre melted it must be packed down between the elements into the bottom of the frypot DANGER Never set a complete block of solid shortening on top of the heating elements When using solid shortening always pre melt the shortening before adding it to the frypot If the shortening is not pre melted it must be packed down into the bottom of the frypot an...

Page 10: ...ntrol Knob Sets desired frying temperature 6 Hi Limit Test Switch Tests high limit thermostat 7 Second Hi Limit Test Light Indicates fryer is in second high limit test mode The analog controller is used to adjust and maintain oil at the temperature indicated by the thermostat knob The fryer has two built in high limit protection features If the temperature in the frypot reaches approximately 410 F...

Page 11: ...with sensing probe or an equivalent high temperature thermometer NOTE Conduct this test when the fryer will not be needed for about one hour and when the cooking oil is due to be changed the test will ruin the cooking oil Start the test with the controller turned ON and with the cooking oil at normal frying temperature Stir the oil thoroughly to ensure even distribution and temperature DANGER If t...

Page 12: ...ntrol panel lights should have been extinguished For fryers not connected to an external shunt power supply only the fryer being tested should have been shut off 5 Place the controller power switch in the OFF position 6 Allow the cooking oil to cool to below normal frying temperature When the power switch is again placed in the ON position the elements should re energize and the operating thermost...

Page 13: ... ensure high quality fried foods the oil or shortening should be filtered on a routine basis The frequency of filtering depends upon how often the oil is used how much food is fried and the type of food fried As a minimum the oil should be filtered each time the frypot is emptied However the more you fry the more you will need to filter Frying produces sediment Sediment accumulation has two effect...

Page 14: ...d dust Clean outside the fryer cabinet with a clean damp cloth soaked with dishwashing detergent Wipe with a clean damp cloth 5 1 2 Clean the Frypot and Heating Elements Weekly DANGER Never operate the appliance with an empty frypot The frypot must be filled with water or cooking oil shortening before energizing the elements Failure to do so will result in irreparable damage to the elements and ma...

Page 15: ...with a clean dry cloth Use a clean cloth saturated with detergent to remove accumulated carbonized oil shortening on detachable parts and accessories Rinse the parts and accessories thoroughly with clean water and wipe dry before reinstalling 5 2 Check Calibration of Temperature Control Knob Monthly 1 After the cooking oil shortening reaches operating temperature let the heating elements cycle at ...

Page 16: ...spect the elements for signs of extensive dry firing Verify the heating element amp draw is within the allowed range as indicated on the appliance s rating plate Verify that the temperature and high limit probes are properly connected tightened and functioning properly and that mounting hardware and probe guards are present and properly installed Verify that component box and contactor box compone...

Page 17: ...king steps to ensure that it doesn t happen again If a controller malfunctions because of a poor connection check all other connections too If a circuit breaker continues to trip find out why Always keep in mind that failure of a small component may often be indicative of potential failure or incorrect functioning of a more important component or system Before calling a service agent or the Frymas...

Page 18: ...d fail power will not be supplied to the controller and it will not function Determining which component has failed is beyond the scope of operator troubleshooting Fryer does not heat A Controller has failed A If available substitute a controller known to be working for the suspect controller If the substitute controller functions correctly order a new controller B One or more other components hav...

Page 19: ...m the most likely cause is a failed temperature probe Fryer heats until high limit trips without heat indicator ON Contactor or controller has failed If available substitute a controller known to be working for the suspect controller If the substitute controller functions correctly order a new controller If substitution of the controller does not resolve the problem the most likely cause is a cont...

Page 20: ...assembly and swing the assembly open from the top Remove screws from upper corners of control panel assembly and allow assembly to swing down Heat Shield Ground Wire Terminal 2 Remove the two screws that secure the assembly into the cabinet and pull the assembly out of the fryer 3 Disconnect the controller cable from the back of the controller 4 If replacing the controller cable disconnect it from...

Page 21: ...wer supply and drain the frypot The contactor box is located in the bottom of the fryer cabinet In some cases components may be removed without removing the box from the fryer but in most cases it is best to remove the entire box from the fryer or at least pull it partially out of the cabinet for easier access The lid to the contractor box is held in place by a single screw Figure 1 below The box ...

Page 22: ...the replacement process 4 Reposition the contactor box in the cabinet and secure in place with the screw removed in step 1 Reinstall the door magnet drain elbow and door to complete the procedure 7 4 Replacing a Temperature Probe or High Limit Thermostat 1 Disconnect the fryer from the electrical power supply and drain the frypot into the drain pan provided with the fryer or other appropriate cont...

Page 23: ...sealer to replacement and install replacement 6 If a temperature probe was replaced insert the probe leads into the connector see left illustration below The white lead goes into position 1 and the red into position 2 Rib marks Position 1 2 1 Probe Lead Positions High Limit Lead Positions 5 6 If a high limit thermostat was replaced insert the leads into the connector see right illustration above T...

Page 24: ...eparate the element being replaced from the assembly 5 If the element with the probe is being replaced recover the probe bracket and probe from the element and install them on the replacement element Install the replacement element in the assembly using the screws and clamps removed in step 4 Reattach the assembly to the frypot using the original mounting screws and nuts 6 Press in on the tabs on ...

Page 25: ...nd reposition it to gain access to the rear of the fryer 3 Remove the screws that secure the element housing and back panel to the fryer and remove the element housing and back panel to expose the element assembly and rear of the frypot 4 Unplug the 6 and 9 pin connectors from the rear of the contactor box and locate and disconnect connector C7 5 Remove the screws from the upper corners of the con...

Page 26: ...cooking oil shortening and check for proper operation 7 7 Interface Board Diagnostic Chart The following diagram and charts provide ten quick system checks that can be performed using only a multimeter Diagnostic LED Legend CMP indicates power from 12V transformer 24 indicates power from 24V transformer HI RH indicates output closed from right latch relay HI LH indicates output closed from left la...

Page 27: ...t Hi Limit Continuity RH R X 1 OHMS 7 of J2 4 of J2 0 OHMS Hi Limit Continuity LH R X 1 OHMS 4 of J1 7 of J1 0 OHMS Latch Contactor Coil RH R X 1 OHMS 8 of J2 Chassis 3 10 OHMS Latch Contactor Coil LH R X 1 OHMS 5 of J1 Chassis 3 10 OHMS Heat Contactor Coil RH R X 1 OHMS 9 of J2 Chassis 7 15 OHMS Heat Contactor Coil LH R X 1 OHMS 6 of J1 Chassis 7 15 OHMS Disconnect 15 Pin harness from the compute...

Page 28: ...ITEM PART COMPONENT 1 809 0171 Thumbscrew 20 X 13 8 inch 2 810 1403 Hanger Wireform Basket 3 809 0921 Spacer Basket Hanger 4 806 8558 Cover Assembly Navy Submarine Frypot 5 812 1386 Basket Twin 6 803 0132 Rack Basket Support 7 812 1226 Extension Drain 8 823 2109 Pan Submarine Fryer Drain ...

Page 29: ...8 2 8 2 Cabinetry 1 2 3 4 5 6 7 8 9 10 13 12 11 15 16 4 18 17 19 20 23 22 21 24 25 14 26 27 ...

Page 30: ... 900 5763 Brace Submarine Contactor Box Rear 12 910 5754 Panel Submarine Cabinet Base Cover 13 910 5768 Bracket Submarine Cabinet Door 14 910 9472 Panel Submarine Cabinet Back 15 806 8470 Door Assembly Submarine Cabinet Items 4 and 16 20 16 810 1422 Handle Wireform Door 17 106 0554SP Pin Assembly Door 18 810 0275 Spring Door Pin 19 824 0649 Panel Submarine Cabinet Door 20 900 5746 Liner Submarine ...

Page 31: ... 20 23 6 23 25 31 28 29 18 28 29 14 21 24 3 11 21 24 8 27 32 30 24 21 19 24 21 17 23 20 15 26 22 12 26 22 16 13 35 27 34 27 33 NOTE Only wiring connectors are shown Wires have been ommittted for clarity See Pages 8 8 and 8 9 for details of wiring bundles and assemblies 26 22 10 ...

Page 32: ...8 807 2284 Contactor 50 Amp Mechanical 24V Coil 19 807 2464 Power Block Delta 20 826 1365 Screw 6 32 X inch Truss Head Pkg of 25 21 809 0123 Screw 10 X inch Slotted Truss Head 22 826 1366 Nut 4 40 Keps Hex Pkg of 25 23 809 0250 Nut 6 32 Keps Hex 24 826 1376 Nut 10 32 Keps Hex Pkg of 10 25 809 0349 Spacer 4mm X 6mm Aluminum 26 826 1359 Screw 4 40 X inch Round Head Pkg of 25 27 809 0359 Screw 8 X in...

Page 33: ...8 6 8 4 Frypot Elements and Associated Components 1 2 3 4 5 6 7 8 8 9 10 11 12 13 12 14 15 16 17 18 ...

Page 34: ...include Items 17 and 18 8 807 3268 Element 440V 7kW Navy Submarine 9 807 3269 Probe Navy Submarine Temperature 10 809 0567 Tie Wrap Metal 11 910 5022 Bracket Temperature Probe 12 809 0518 Screw 8 32 X inch Slotted Hex Washer Head 13 910 2042 Clamp Element 14 910 5213 Clamp Element and Probe 15 910 8932 Support Element 16 826 1339 Bushing 375 inch Split Pkg of 10 17 826 1330 Screw 10 32 X inch Slot...

Page 35: ... 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 40C ORG 22C RED 41C ORG 4C RED 76C RED 70C RED 8068243 TRANSFORMER WIRE ASSEMBLY 8067189 LEFT ELEMENT CONTACTOR WIRE ASSEMBLY 6 Pin Female with 6 Wires 8067187 RIGHT ELEMENT CONTACTOR WIRE ASSEMBLY 9 Pin Female with 6 Wires WIR0286 WIRE BUNDLE CONTROLS CIRCUIT WIR0195 WIRE BUNDLE HEAT CONTACTOR WIR0184 WIRE BUNDLE LATCH CONTACTOR 1H 2...

Page 36: ...s on 5 Foot Shielded Cable Ferrite Core at Controller End 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 F E R R I T E C O R E 8067796 HIGH LIMIT AND PROBE WIRING HARNESS 1 2 3 4 5 6 C7 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 65C YEL 62C BLK 63C BLK 64C YEL C6 ...

Page 37: ...in Female 3 807 0156 9 Pin Female 5 807 0159 12 Pin Female 5 807 0875 15 Pin Female 6 807 1067 2 Pin Male 7 807 0157 6 Pin Male 8 807 0155 9 Pin Male 9 807 0160 12 Pin Male 10 807 0804 15 Pin Male 11 826 1341 Terminal Female Split Pin Pkg of 25 12 826 1342 Terminal Male Split Pin Pkg of 25 13 807 2518 Plug Mate N Lock Dummy Pin Not illustrated ...

Page 38: ...ter L L C 8700 Line Avenue Shreveport Louisiana 71106 TEL 1 318 865 1711 FAX Parts 1 318 688 2200 Tech Support 1 318 219 7135 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1 800 551 8633 819 6030A OCTOBER 2011 ...