FScurtis FCT05C30V6X-A2X1XX, Operating Instructions And Parts Manual

Page 1: ...EN 2016 Curtis Toledo Inc IN570900AV 1 16 Model FCT05C30V6X A2X1XX Single Stage Air Compressor Operating Instructions and Parts Manual ...

Page 2: ...ation Failure to comply with instructions could result in personal injury and or property damage Retain instructions for future reference REMINDER Keep your dated proof of purchase for warranty purposes Attach it to this manual or file it for safekeeping Model _______________________ Serial ________________________ Purchase Date _________________ For parts product service information visit www fsc...

Page 3: ...such misuse QUICK REFERENCE Recommended Oil 2 Options FSC 1000A ISO 100 Premium Reciprocating Compressor Lubricant 12 quart case part number FSC 1000A 12 1 quart part number FSC 1000A 1 For generic option use 10W30 Oil Capacity Approximately 40 oz UNPACKING Do not lift or move unit without appropriately rated equipment Be sure the unit is securely attached to lifting device used Do not lift unit b...

Page 4: ...als known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling You can create dust when you cut sand drill or grind materials such as wood paint metal concrete cement or other masonry This dust often contains chemicals known to cause cancer birth defects or other reproductive harm Wear protective gear Important Safety Information Please ...

Page 5: ...air system and electrical components for signs of damage deterioration weakness or leakage Repair or replace defective items before using Check all fasteners at frequent intervals for proper tightness Motors electrical equipment and controls can cause electrical arcs that will ignite a flammable gas or vapor Never operate or repair in or near a flammable gas or vapor Never store flammable liquids ...

Page 6: ...ray flammable materials in vicinity of open flame or near ignition sources including the compressor unit Do not smoke when spraying paint insecticides or other flammable substances Use a face mask respirator when spraying and spray in a well ventilated area to prevent health and fire hazards Do not direct paint or other sprayed material at the compressor Locate compressor as far away from the spra...

Page 7: ...TTING STARTED 5 SAFETY SPECIFICATIONS Figure 1 Vertical Unit Identification Beltguard Motor Tank Pressure Gauge Manual Tank Drain Compressor Pump Pressure Switch Safety Relief Discharge Tube Getting To Know Your Compressor Unloader Tube behind pressure switch Air Filter ...

Page 8: ...FCT05C30V6X A2X1XX Motor HP 5 Power 208 230V Phase 1 Displacement CFM 26 24 Air Delivery CFM 90 PSI 17 3 Air Delivery CFM 140 PSI 14 2 Max PSI 135 Pump RPM 950 Tank Capacity 60 gallons Unit Weight 410 lbs Amp Draw 21 0 Max Duty Cycle 80 20 Tank Outlet 3 4 inch F NPT FCT05C30V6X A2X1XX Length 23 inches Width 31 inches Height 71 inches ...

Page 9: ...tank should be bolted into a flat even concrete floor or on a separate concrete foundation Vibration isolators should be used between the tank leg and the floor Part number FVF134A isolator pads are recommended for units When using isolator pads do not draw bolts tight Allow the pads to absorb vibrations When isolators are used a flexible hose or coupling should be installed between the tank and s...

Page 10: ...ort circuiting and fire damage will result from inadequate wiring Wiring must be installed in accordance with National Electrical Code and local codes and standards that have been set up covering electrical apparatus and wiring These should be consulted and local ordinances observed Be certain that adequate wire sizes are used and that 1 Service is of adequate ampere rating 2 The supply line has t...

Page 11: ...k by providing an escape wire for the electric current if short circuit occurs This product must be installed and operated with a power cord or cable that has a grounding wire Breakers and Fuses The entire electrical system should be checked by a certified electrician Time delay breakers and fuses are required for this compressor A tripped breaker or blown fuses may indicate a direct short to grou...

Page 12: ...eather cap opening as this may cause oil to leak and spray out during operation NOTE Some residual oil may still be in the pump from factory testing leaving a thin coat on the sight gauge however there is not enough oil to operate the unit OPERATING INSTRUCTIONS IMPORTANT Check motor rotation before operating the compressor All lubricated compressor pumps discharge some condensed water and oil wit...

Page 13: ...essors have a maximum operating pressure of 135 psi Do not alter pressure settings on control components above this limit The compressor unit starts and stops based on preset pressure switch settings of 110 psi cut in and 135 psi cut out The pressure switch contains an unloader which is a small valve that vents air to allow the motor to start easily see Figure 7 The unloader valve on the pressure ...

Page 14: ...igh 1 Limit air usage 2 Leaks or restrictions in hoses or piping 2 Check for leaks or restriction in hose or piping 3 Slipping belts 3 Tighten belts Tank does not hold pressure when compressor is off and shutoff valve is closed 1 Worn check valve 1 Replace check valve Do not disassemble check valve with air in tank 2 Check all connections and fittings for tightness 2 Tighten 3 Check tank for crack...

Page 15: ...item 2 Shorted or open motor winding 2 Replace motor 3 Malfunctioning check valve or unloader valve 3 Replace check valve or unloader valve 4 Malfunctioning pressure switch contacts will not close 4 Repair or replace pressure switch Reset mechanism cuts out repeatedly or fuses blow repeatedly 1 Pressure switch set too high 1 Adjust or replace 2 Malfunctioning check valve 2 Clean or replace faulty ...

Page 16: ... welds If a crack is detected remove pressure from tank immediately and replace Compressor Lubrication See Installation Add oil as required The oil should be changed every three months or after every 200 hours of operation whichever comes first If the compressor is run under humid conditions for short periods of time the humidity will condense in the crankcase and cause the oil to look creamy Oil ...

Page 17: ...he face of the flywheel and touching the rim on both sides of the face The belts should be parallel to this straight edge see Figure 11 Dimension A should be the same as B and C to ensure proper alignment of the belts Slots in the bed plate allow for sliding the motor back and forth to adjust belt tension Storage If compressor is to be stored for a short period of time make sure that it is stored ...

Page 18: ...rtis com to find your local distributor 24 hours a day 365 days a year Please provide following information Model number Serial number if any Part description and number as shown in parts list REPAIR PARTS ILLUSTRATION FOR FCT05C30V6X A2X1XX 11 28 9 10 30 6 7 29 8 15 5 2 1 14 13 12 5 16 27 18 3 4 21 17 19 20 22 23 24 25 23 26 O T U A F F O ...

Page 19: ...E 1 14 SAFETY VALVE 1 15 ELECTRIC CORD FC30V6EC 1 16 UNLOADER TUBE 1 17 STRAIGHT PUSH CONNECT 1 18 CHECK VALVE 1 19 1 2 INCH COMPRESSION SLEEVE 1 20 1 2 INCH COMPRESSION NUT 1 21 DISCHARGE TUBE 1 22 FRONT BELTGUARD 1 23 10 24 HEX FLANGE NUT 5 24 5 16 INCH WASHER 2 25 5 16 INCH SELF TAPPING SCREW 4 26 BACK BELTGUARD 1 27 PRESSURE SWITCH WITH UNLOADER VALVE 1 28 FLYWHEEL FASTNER KIT FC30V6FWK 1 29 C...

Page 20: ...ILLUSTRATION FOR FC30 For Repair Parts visit www fscurtis com to find your local distributor 24 hours a day 365 days a year Please provide following information Model number Serial number if any Part description and number as shown in parts list 4 7 6 5 14 13 12 11 20 19 3 10 18 15 2 9 17 1 8 16 22 21 24 23 25 27 26 28 23 ...

Page 21: ...YLINDER FC30CYL 2 12 CYLINDER GASKET 2 13 MOLDED O RING 2 14 VALVE PLATE KIT FSK C30V6VK 2 15 CYLINDER HEAD NOT SHOWN 2 16 HEX HEAD CAPSCREW M8 X 150 MM NOT SHOWN 8 17 FLANGE HEAD SCREW NOT SHOWN 4 18 EXHAUST TEE FITTING FC30V6ETF 1 19 EXHAUST ELBOW FITTING FC30V6EF 1 20 EXHAUST TUBE FC30V6ET 1 21 BREATHER FCT2 BR 1 22 OIL FILL PLUG 1 23 AIR FILTER WITH ELEMENT FCT2 5AFE 2 24 AIR FILTER ELEMENT ON...

Page 22: ...ned in accordance with FS CURTIS CURTIS TOLEDO INC s instructions as detailed in the operating manual provided with the compressor 4 Equipment that has been repaired or modified without authorization from FS CURTIS CURTIS TOLEDO INC D Pre delivery service i e assembly oil or lubricants and adjustment E The effects of normal wear and tear F Gasoline engines and components are expressly excluded fro...