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4

TOOL OPERATION 

Prior to using the hand riveter, make sure that:

 

 

The piston is fully returned forward by depressing the side pressure relief button (48) 

 

The hand lever is properly adjusted for comfortable operation  

 

The correct pulling head is properly mounted; see pulling head documentation for additional instructions  

Fastener Installation

 

 

Insert the blind fastener into the structure and place the riveter onto the rivet stem.  

 

Hand pump to complete installation; after each pump allow the lever to fully return to its original position.  
Short stroking is not recommended as it will increase the number of pumps. 

 

Depress the pressure relief button and allow the broken stem to eject through the front  

 
RECOMMENDED PULLING HEADS 

 

Contact FSI at 1-800-344-2393 or 707-935-1170 or by e-mail at 

sales@fsirivet.com

 for recommendations. 

 
 
 
TROUBLESHOOTING GUIDE

 

For item and part numbers, refer to the component list and exploded view on page 8. 

The stem of the fastener to be installed won’t fit; 

 

Make sure the correct pulling head is used, and that it 
is properly adjusted (the jaws should free the broken 
stem when the side button is depressed) 

 

Check for jammed stems inside the jaws; press the 
side button to properly eject the stem 

The stems will not break to complete the 
installation 

 

Check the jaws- replace or clean them as necessary. 

 

Make sure that the proper pulling head and optional 
components are used  

 

Check the fluid level; replenish if low. 

Nothing happens when I pump  

 

Check the fluid level –add fluid as needed 

 

Re-adjust to increase output load  

 

Service or replace the pressure relief valve  

 

Disassemble and clean thoroughly the internal 
components; debris or contamination in the fluid will 
cause the internal valves to malfunction. 

Too easy or too hard to pump (it doesn’t seem to shift) 

 

Replace or service the stage piston (20);  

Output piston goes back and forth as I pump  

 

Make sure that the hollow set screw (14) is threaded in 
properly and has not backed off. 

 

Unthread set screw (14), remove and inspect the 
compression spring (15); replace if damaged. Clean the 
valve cavity before re-assembling 

The lever bounces back forcefully preventing you to 
pump 

Disassemble and service the reservoir piston (44)  

 

Fluid traces that keep coming back even after wiping 
off the tool. 

 

Fluid leaks are caused by worn seals. Disassemble and 
replace the seals in the area where leaks are noticed. 

 

To keep the tool in optimum operating condition we 
recommend inspecting and replacing all the seals as 
necessary (see tool service, page 6) 

 

MAINTENANCE AND REPAIR

 

This riveter was designed to be robust and require minimum troubleshooting and maintenance.  
In order to keep it in optimum operating condition, inspect routinely for leaks and damage and check the fluid 
level. 

Summary of Contents for D-700C

Page 1: ...OPERATING INSTRUCTIONS D 700C Hand Powered Riveter PATENT PENDING 1206 E MacArthur Street Sonoma CA 95476 USA Tel 1 707 935 1170 Fax 1 707 935 1828 www fsirivet com ...

Page 2: ...ad 4 Tool Operation Recommended Pulling Heads 4 Troubleshooting Guide 5 Maintenance and Repair 5 Service 5 Hydraulic pump service 6 Pressure relief valve service 6 Piston and adaptor 6 Final assembly 6 Fill and Bleed Instructions 6 Checking fluid level 7 Replenishing fluid 7 Parts List 7 Exploded View 8 Contact Warranty Information BACK COVER ...

Page 3: ... at low hand effort Its durable all metal design makes this powerful and robust tool ideal for use in rugged repair facilities and field repair D 700C features a high strength steel mounting system compatible with the previous D 700A and D 100 SPECIFICATIONS Fastening Systems International Inc policy is one of continuous development Specifications shown in this document may be subject to change wh...

Page 4: ...ility FSI will be pleased to advise on any proposed modification The tool must be maintained in a safe working condition at all times and examined at regular intervals For maintenance place the tool in an oil pan dispose of used fluid properly Avoid excessive skin contact with the fluid Wash thoroughly after handling the fluid ERGONOMIC ADJUSTMENTS For item and part numbers refer to the component ...

Page 5: ...tallation Check the jaws replace or clean them as necessary Make sure that the proper pulling head and optional components are used Check the fluid level replenish if low Nothing happens when I pump Check the fluid level add fluid as needed Re adjust to increase output load Service or replace the pressure relief valve Disassemble and clean thoroughly the internal components debris or contamination...

Page 6: ...on free of nicks and scratches reassemble the stage piston 20 Replace the larger O ring and back up ring 11 12 Remove O rings and back up ring 9 30 and 31 from the power cylinder 29 and replace them Apply O ring lubricant to all the seal surfaces and push the stage piston 20 back into the power cylinder 29 Re assemble the rest of the components 17 18 19 use Loctite on the threads and tighten secur...

Page 7: ...e place Unthread and pull the reservoir piston assembly 44 out of the handle and set it aside Follow the below procedures select the one that pertains to you situation depending upon whether you are at a repair facility and a pressurized fluid source is available or not A At repair facility hydraulic pump or manual oil canister are available After step one above place the spring and ball 15 16 bac...

Page 8: ... whenever you need to add some fluid in order to restore the fluid level It cannot be used after completed disassembly prime and fill with fluid in that case see previous page Tools needed 5 32 hex wrench and the 700A77 Bleeder Bottle with F1484 adaptor The Bleed Bottle should have at least 2 fl oz about 5 mL of fluid recommended fluid on page 7 Remove the side screw spring and ball 15 16 45 46 an...

Page 9: ...16 2 43 FOAM HANDLE 1 17 POWER CYLINDER EXTENSION 1 44 REZERVOIR PISTON ASSEMBLY 1 18 O RING OD 15 16 W 07 1 F701 O RING OD 5 8 W 07 1 19 COMPRESSION SPRING 1 45 STAT O SEAL 1 20 STAGE PISTON 1 46 BUTTON HEAD SCREW 1 F800 010 PISTON CAP 1 47 FLAT HEAD SCREW 1 F1294 O RING 1 48 PLASTIC BUTTON 1 F800 009 POWER PISTON 1 49 PISTON ROD ADAPTOR BUSHING 1 F891 O RING OD 9 16 W 07 1 F1061 BACK UP RING OD ...

Page 10: ...ve goods but any costs relating to removal of the defective or nonconforming goods or installation of replacement goods shall be Buyer s responsibility SELLER S WARRANTY DOES NOT APPLY WHEN ANY PHYSICAL OR CHEMICAL CHANGE IN THE FORM OF THE PRODUCT IS MADE BY BUYER THE FOREGOING EXPRESS WARRANTY AND REMEDY ARE EXCLUSIVE AND ARE IN LIEU OF ALL OTHER WARRANTIES AND REMEDIES ANY IMPLIED WARRANTY AS T...

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