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CF4.0

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UL

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PCB OPERATION 

 

WORK AREA

 

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Keep work area clean, free of clutter and well lit. Cluttered and dark work areas 

can cause accidents.

 

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Keep children and bystanders away while installing or operating this system. Dis-

tractions can cause you to lose control, so visitors should remain at a safe distance 
from the work area.

 

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Be aware of all power lines, electrical circuits, water pipes and other mechanical 

hazards in your work area, particularly those hazards below the work surface hid-
den from the operator

s view that may be unintentionally contacted and may 

cause personal harm or property damage.

 

Be alert of your surroundings. Using your system in confined work areas may put 
you dangerously close to unsafe conditions. 

 

PERSONAL SAFETY

 

Stay alert, watch what you are doing and use common sense when operating or 
maintaining the system. Do not install or maintain the system while you are tired 
or under the influence of drugs, alcohol or medication. A moment of inattention 
while installing or maintaining the system may result in serious personal injury or 
death.

 

 

Dress properly while operating this system. Do not expose bare skin or eyes to 
fuels.  Prolonged contact with fuel can damage the skin. 

 

 

Use safety apparel and equipment. Use safety goggles or safety glasses with side 
shields which comply with current national standards, or when needed, a face 
shield. This applies to all persons in the work area. Also use non

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skid safety shoes, 

hardhat, gloves, and hearing protection when appropriate.

 

Summary of Contents for 100186

Page 1: ...OPERATION MANUAL FUELTEC MODEL CF4 0 SPO UL PCB SERIAL NUMBER ________ FUELTEC SYSTEMS LLC 3821 N MAIN STREET GRANITE FALLS NC 28630 800 511 4918 LENZ 2018 ...

Page 2: ...mon sense and caution are factors which cannot be built into this product but must be supplied by the operator INTENDED USE The System is designed to be used with diesel fuel for removing water and other contaminants from fuel tanks The system is designed to draw fluid from the bottom of a fuel tank through a bag filter water separator and final filter then return the fuel to the tank under minimu...

Page 3: ...m in confined work areas may put you dangerously close to unsafe conditions PERSONAL SAFETY Stay alert watch what you are doing and use common sense when operating or maintaining the system Do not install or maintain the system while you are tired or under the influence of drugs alcohol or medication A moment of inattention while installing or maintaining the system may result in serious personal ...

Page 4: ......

Page 5: ...ARATOR 4 WATER DRAIN 5 WATER PROBE 6 LEAK DETECTOR FLOAT 7 FINAL FILTER 8 CHECK VALVE 9 PSI GAUGE 10 FLOW SWITCH 11 CIRCUIT BREAKER ON OFF SWITCH 12 RESET BUTTON 13 JOG PUMP BUTTON 14 MACHINE STATUS LED s 15 VACUUM SWICTH 8 1 2 3 4 5 6 7 9 10 11 12 13 14 15 ...

Page 6: ...vide for thermal expansion on all system piping 6 Install the clean fuel return to tank piping to a second tank access port or use a Fueltec tank flange kit with a telescopic fluid pickup tube and return tee all in one access port 7 Use one 1 inch black iron pipe for supply and return piping if the polishing system is within 30 feet of the above ground fuel storage tank If run is longer than 30 fe...

Page 7: ...supply lines and spin on filters with an external pump The following priming instructions are to be considered an alternative Attach 1 4 hose to the hose barb on the priming valve as shown above Then open valve Priming The CF4 0 Pump ...

Page 8: ... Pump will start Run pump for 30 seconds Repeat this process several times until you see the level going down in the container to wet the pump Open the supply valve from the fuel storage tank and run the pump for 30 seconds Repeat in 30 second intervals until the system is primed and you no longer hear the pump cavitation Once the system is primed the no fluid flow LED will go out with only the su...

Page 9: ...ergized green and yellow LEDs are off and the red LED corresponding to the fault will flash To reset unit press and release reset button Reset can also be performed by turning off power to unit Note Flow switch faults are ignored during the first ten seconds of each cycle after the pump starts To reset unit during run cycle pump may be on or off press and release reset button Unit will go to stand...

Page 10: ...SYSTEM ALARMS LEDS CHANGE PRIMARY SPIN ON FILTER CHANGE WATER SEPARATOR COALESCER CHECK FOR LEAKS DRAIN SEPARATED WATER PRIME THE PUMP PUMP IS RUNNING SYSTEM IS POWERED UP ...

Page 11: ... WATER To drain water trap Place an approved container at or under drain valve Open drain valve once all water has been evacuated close the drain valve TURN CLOCKWISE 1 8 TO 1 4 TURN TO OPEN TURN COUNTER CLOCKWISE TO CLOSE ...

Page 12: ...move plug from probe 4 Remove the spin on filter 5 Remove probe from old filter reinstall in new filter 6 Fill new filter with fresh diesel fuel and install 4 Open supply valve 5 Restart system 6 Check for any leaks Primary Spin on Filter Change ...

Page 13: ...1 Turn off system 2 Close the Supply valve 3 Remove old filter 4 Install new filter Final Filter Replacement ...

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