Fujian Xingyi Polishing Machine 800-4E, Manual

Page 1: ...1 AnPing Development Area Quanzhou Fujian province China Postal Code 362200 Tel 86 595 36792992 Mob 86 15960788816 www xy1118 com Use only Xingyi parts and accessories For your own safety The Safety of others and the life of your machines 1 Manual of Remote Control Floor Grinder 800 4E Scan Here For Operation Video ...

Page 2: ...on Safety Guidance 2 3 Electrical safety Guidance 三 Machine 3 1 Overview 3 2 Machine Parts 3 3 Oscilating rod accessories 3 3 1 Overview 3 3 2 LED light switch equipment 3 3 3 USB charge Clock 3 3 4 Hand grip 3 3 5 The angle adjustment of swing lever 3 4 Front wheel 3 4 1 The dismantle of front wheel 3 4 2 The lifting and dropping of front wheel 3 4 3 Overturn of the front wheel 3 5 Remote control...

Page 3: ...the grinder 4 5 Replace abrasives 4 6 Wind type of machine working wire 4 7 The Best grinding route 五 Machine operation remote control operation 5 1 overview 5 2 Machine position description 5 3 Star and stop grinding machine 5 4 Changing abrasive 5 5 The best grinding route 六 Equipment maintenance 6 1 Overview 6 2 Daily check 6 2 1 Check the switches 6 2 2 Check the disc cover 6 2 3 Check the gri...

Page 4: ...s are used for processing floor surfaces The machine s area of application depends on the choice of tool In addition to use and general functions this manual explains the applications and maintenance of your machine Contact factory or your local retailer for more information 1 2 Responsibility We do our best to make this manual as complete and accurate as possible while we bear no responsibility f...

Page 5: ...s any sign of damage contact your supplier and report it Check that the delivery matches the order If there are any discrepancies contact your supplier 1 5 Machine name plate 1 Model 6 Voltage 2 Model number 7 Electric current 3 Manufacturer 8 Frequency 4 Year of manufacture 9 Weight 5 Power 10 Address field 1 6 Handling and storage The grinding machine should be stored in a dry place at room temp...

Page 6: ...ffer operation and daily training b Open and change the machine inner parts or parameter by yourself which is without Xingyi guidance c Caused by Human factor such as water demage electric demage cable is unqualified d Not changing gear oil in time as period and volume mentioned Not stop during abnormal noise or oil leakage e Not follow maintenance items Note This warranty covers only manufacturin...

Page 7: ... a machine should know its function the location of the emergency stop the operator should have to ensure the safety rules that the unauthorized person can not be stationed at work area when the machine starts The operator should be equipped with professional personal protective equipment when you at work safety goggles protective gloves safety shoes breathing masks protective earmuffs etc do not ...

Page 8: ...eakage electric leakage water leakage on the machine before using 3 Check the machine control switches and electric parts are in good conditions without moisture 4 Make sure no obstacle or human people at working area and make sure there have enough lighting device 5 The splash guard should be installed on the machine for safety Work with Industrial vacuum cleaner while dry grinding 6 The machine ...

Page 9: ... warranty is unavailable 15 Connecting with vacuum to achieve dust free working condition 16 Do not tilt the machine while the machine is still running otherwise it will cause a personal threat 17 After installing the abrasive must keep the grinding plate touch with ground should adjust the handle bar to upward position operator should operate it comfortable 18 When machine inverter turn to overlo...

Page 10: ...he machine from harm Changes and adjustment of the inverter parameters without the consent of the manufacturer is prohibited If the device fails you can only replace them by machine parts that is provided by manufacturer Machine doesn t work normally and other parts losses due to the changes adjustment and modify of the machine parameters without the consent of the manufacturer will not get the gu...

Page 11: ...tal Code 362200 Tel 86 595 36792992 Mob 86 15960788816 www xy1118 com Use only Xingyi parts and accessories For your own safety The Safety of others and the life of your machines 11 machine not work normally will not get warranty from manufacturer 15 The machine must use wire size and voltage specified by manufacturer label on the machine indicates the power specifications ...

Page 12: ...eas find it in Manual The handle can be set in a number of different tilt positions When you use the machine manually adjust to your best position The machine s grinding head can be equipped with one of several different grinding discs that are covered by a sealed sloping cover against the floor Because the cover is floating the dust uptake is optimized since it is always in contact with the surfa...

Page 13: ...h 5 Speed adjustment switch 6 LED light switch 7 LED display screen 8 Power light 9 Oscilating rod 10 Front cover 11 Additional weight 12 Carrying pole 13 Motor 14 Front wheel 15 Grinding plate cover 16 Floating dust skirt 17 Hose clamp 18 Vacuum port 19 Clutch 20 Wheel 21 Frame 22 Fixing base for additional weight 23 Lifting port 24 LED light 25 Running light 26 USB port clock 27 Forward and reve...

Page 14: ...ing 2 Sponge cover hand grip make more comfortable when operating 3 Operating hand grip angle adjustment plug when make plug comes out the hand grip could rotate freely to the most suitable position to operate the machines the details please find on the Manuel 4 Emergency Switch by manual when machine is in dangerous state and near to stop it should cut off the power through emergency switch when ...

Page 15: ...connect with power the power light will turn on 10 Display screen mainly display some specification such as voltage amperage motor speed over load fault warning 11 LED light switch it use for control the LED light switch 12 Speed adjust switch it mainly useful control motor speed 13 Manual remote control speed switch key you could use key to change the model of manual or remote control 14 Oscilati...

Page 16: ...na Postal Code 362200 Tel 86 595 36792992 Mob 86 15960788816 www xy1118 com Use only Xingyi parts and accessories For your own safety The Safety of others and the life of your machines 16 3 3 4 USB charge Clock The part on control panel which looks like a clock is a USB charge it is convenient for user to charge your phone with the machine and check your time as well ...

Page 17: ...our machines 17 Note Close the clock cover while you are not charging the mobile phone Do not expose the USB as dust will block the interface 3 3 5 Hand grip The adjustable plug on the handle is for position changing to meet different requirements of clients Hold the arm and pull out the plug with your another hand to rotate to your best position Note 1 The plug will be blocked when you try to pul...

Page 18: ...other hand then the height and position of the full machine control panel can be adjusted Note Make sure the swing lever is fully located on the base plate after your adjusting and then use the machine 3 4 Front wheel 3 4 1 The dismantle of front wheel The installation of supporting wheel can make the turning of machine more smooth and save labor in transportation Dismantle or overturn the support...

Page 19: ...xy1118 com Use only Xingyi parts and accessories For your own safety The Safety of others and the life of your machines 19 Note The pin may be stuck sometimes when you try to pull out shake the frame in this case 3 4 2 The lifting and dropping of front wheel The front wheel can be lowered by rotating its handle and raise the grinding head from the working area Note Remove the diamond tooling from ...

Page 20: ...f others and the life of your machines 20 3 4 3 Overturn of the front wheel 1 Remove the R pin then take out the locating pin No 1 parts 2 Overturn the front wheel 3 Insert the locating pins and lock with R pin Note The front wheel can be overturned only when it s dropped to the lowest position or the locating pin will be unable to remove and cause personal injury The pin may be stuck sometimes wh...

Page 21: ...s to the right according to the walking speed Keep pushing the joystick to the left machine walks to the left according to the walking speed After the turning of machine reset joystick machine will work according to the last forward or backward instruction to work Machine walking speed 0 30m min 3 Start switch Start the control panel 4 Emergency stop switch Start or terminate the control of wirele...

Page 22: ...LED light on grinding machine 11 Motor speed adjusting switch Control the motor speed 12 Wheel speed adjusting switch Control the walking speed of machine 3 6 Clutch How to lock the clutch Pull out the clutch outward rotate it by 90 degree and push in it How to unlock the clutch pull out the clutch outward and rotate the clutch by 90 degree Note 1 The clutch may be stuck sometimes when you try to ...

Page 23: ...nes 23 3 7 Additional weight There are three positions for the additional weight Transportation tilting and working position There is a spring bolt and a limit setting on machine They make the position change of the additional weights easily Note Please hold the additional weight iron when you switch it When the additional weight iron is switched from the transport position to the other position p...

Page 24: ...ovince China Postal Code 362200 Tel 86 595 36792992 Mob 86 15960788816 www xy1118 com Use only Xingyi parts and accessories For your own safety The Safety of others and the life of your machines 24 3 8 Remote control box 3 8 1 Overview Place the box on floor steadily open it and hold the cover with your hands then get the parts you need The parts inside are ...

Page 25: ... Belt 3 Battery 4 Charger 5 Key for remove control box Note Please pay attention to get the parts only after you place the box onto floor or table steadily Wear the protective gloves and insulation shoes during operation 3 8 2 Lock the remote control box For your property and carriage safe we have the locking device in the remote control box the key is in the bottom of the remote controller please...

Page 26: ...y direction and to ensure reliable battery installation long time without using the remote control remove the battery Remote control position remote control should be placed in a safe and conspicuous place so as not to fall and damage Remote control of the boot the power of OHM battery pack into the battery box the remote control on the emergency stop switch pull out long press start green light i...

Page 27: ...C2 Area 11 AnPing Development Area Quanzhou Fujian province China Postal Code 362200 Tel 86 595 36792992 Mob 86 15960788816 www xy1118 com Use only Xingyi parts and accessories For your own safety The Safety of others and the life of your machines 27 3 8 4 The way how to tie remote controller shoulder belt ...

Page 28: ...Quanzhou Fujian province China Postal Code 362200 Tel 86 595 36792992 Mob 86 15960788816 www xy1118 com Use only Xingyi parts and accessories For your own safety The Safety of others and the life of your machines 28 Shoulder around one side of the remote controller adjust the level o tightness Details step please find the following picture ...

Page 29: ...y Lithium battery 1250mAH can use 8 hours continuously Charging time up to 5 hours The Charger is able to work with two input power AC220V and DC24V Ask the manufacture for plug when input power is DC24V Below table shows the working state of the charger FULL CHARGIN POWER Charger working state There is no battery in the charger or the battery is full Battery is charging 1 Correct mark tells light...

Page 30: ...f your machines 30 Battery charging of grinder Battery will be charged automatically when machine is working The type of battery is lead acid battery which can work for 45minutes Charging time is 4 hours 1 When machine is not working plug in power reset the emergency stop switch and the battery starts charging 2 The life span of the battery is 3 years Note If you do not use the machine for a long ...

Page 31: ...source to charging the machine 2 Hour meter display the total running time of machines 3 LED light plug offer power source to LED light 4 Low power indicator when the reserve battery is near to power off the indicator will be light up 5 Heating panel it is use for heating in case of the temperature of inverter inner case is too high lead to damage of the inner parts of the inverter when it is burn...

Page 32: ...d the life of your machines 32 4 Machine operating operating model of manual 4 1 Overview The following part is claim that mainly operation and the different position when manual model and how to install the polishing pads Note 1 Grinding machine could be used or repairing by the training of theory and practice and the one who reading the instruction carefully 2 When operate the grinding machine i...

Page 33: ...15960788816 www xy1118 com Use only Xingyi parts and accessories For your own safety The Safety of others and the life of your machines 33 4 2 Machine position description 4 2 1 Machine working position When grinding machine working adjust the additional weight to working position when pull out the clutch key of the wheel Adjust the swing bar hand grip to working position when the Jack wheel turn ...

Page 34: ...tch key put down supporting wheel turn around the supporting wheel adjust the height of the supporting wheel make the grinding plate leave the ground to convenient carriage Note Do not spinning the supporting wheel to too high position in case of the supporting wheel is fall off and not convenient for install sometimes might be lead to threat the human safe When spinning the supporting wheel pls r...

Page 35: ... and the life of your machines 35 4 2 3 Machine package When package it could adjust the position of swing bar supporting wheel hand grip make it to package position The smallest package is as following 4 2 4 Machine upright position Adjust the additional weight iron bolt to make it located in the upright position adjust the handle foot pedal swing lever position to the machine upright position Th...

Page 36: ...ase pay attention to their own strength when laying down the machine the ability to exercise carefully to ensure that the machine and their own safety The company will not be responsible for any loss of equipment or personal injury caused by improper operation Note After upright the machine pls remember to stand in the grinding head side press the grinding head softly check the machine is stable o...

Page 37: ...ry 2 When pulling out the handle adjust bolt it may be fasten need to shake the handle while pull out the bolt 3 During adjustment be sure to reset the locking device before operating the machine 4 When the grinding machine is adjusted to the position of transport or packaging there is a risk of squeezing injury please be careful 5 During the grinding process dust inhalation is harmful please brin...

Page 38: ...Fujian province China Postal Code 362200 Tel 86 595 36792992 Mob 86 15960788816 www xy1118 com Use only Xingyi parts and accessories For your own safety The Safety of others and the life of your machines 38 25mm from the ground 1 Unlock the clutch pull out the clutch forward and spinning the clutch for 15 75 degree 2 Using hand grip to push machine ...

Page 39: ...hen tilt the machine we must do what we can do Take out the grinding pads to prevent it drop is lost before transport resulting in unnecessary losses When using manual push the clutch must be unlocked Using hand push way when clutch device in the locked state result the drive motor damage When rotating the support wheel remember do not to rotate to the highest position to prevent the support wheel...

Page 40: ...4 3 2 Automatic Spinning the support wheel handle can lower the support wheel to raise the grinding device from the work area suggesting that the minimum position of the disc is 25mm from the ground 1 Lock clutch spinning clutch by hand until the clutch could not be spinning 2 Turn on the emergency button of the swing bar control panel 3 Turn on the drive button of the battery system in the power ...

Page 41: ...on to the reserve battery power during operation 4 Polishing up and down on the slope surface slope up to 17 or transport should be careful 5 Please use the winch if it is steep slope Prohibited to stand at the rear of the machine 6 When the low battery indicator shows low battery power when the red light on the control box should avoid moving up the ramp along the machine 7 Drive the machine slow...

Page 42: ...best to transport the machine after firmly on the tray skid If you can not use cranes or forklifts and other mechanical method should never try lifting the machine If the machine is not parked on a pallet or bracket do not use forklift trucks under the planetary grinding plate Otherwise it may cause irreparable damage on the machine s disc and other internal components Fixing the equipment well du...

Page 43: ... 4 Start and stop the grinder Adjust the additional weight iron swing lever handle to the corresponding working position rotate the support wheel unit to the lowest position and turn it over or remove it 1 Rotate the emergency stop switch turn the speed regulator to adjust the motor rotation speed the switch is turned to the left side of the motor is forward the right side of the motor is reversed...

Page 44: ... the direction instructions on the emergency stop switch can not pull up 4 5 Replace abrasives When changing the abrasive need adjust the machine to the upright position then tilt the machine carefully flatten the machine After flattening the machine stand next to the machine check the machine is stable then use flat blade screwdriver to replace the abrasive put a new one Note Please make sure the...

Page 45: ...atly improve your work efficiency and improve your safety The specific operation is as follows 1 Plug in an external power supply 2 Turn the power cord through the swing lever handle 3 The power cord wrapped around the handle at least two laps 4 Slightly hard to pull the power cord to ensure that the power cord has enough friction so that the power cord firmly fixed on the handle Precautions 1 Mak...

Page 46: ...nly Xingyi parts and accessories For your own safety The Safety of others and the life of your machines 46 4 7 The Best grinding route When grinding the ground it should be in accordance with the method to grind the ground to get better effect And according to grinding ground the machine grinding direction makes the wire more and more farther away so that you can further avoid the interference of ...

Page 47: ...tion description The machine position is the same as manual details could find the in Manual the unique difference is when grinding turn on the emergency switch of the remote control panel and power switch could be adjust the machine position Note 1 When wrong operation grinding machine will be fall down it will damage the equipment and the human safe 2 When the hand grip key is be pulled out some...

Page 48: ...reverse then turn on the machine Use the handle to control the machine direction 2 Stop grinding machine press emergency switch pls turn power switch of the control panel to OFF then machine stop remember to reset the reverse and forward of the motor Note 1 When machine stop for safety pls take off the power plug 2 Emergency switch only could spinning and press downward as above could not pull out...

Page 49: ...safety in case of the damage of the machine 4 When operating the machine pls remember the protection mask working suite insulate shoes protection gloves 5 Please ensure machine would not forward of the machine so could be change abrasive 6 When machine has been running for a while abrasive grinding plate and gear box will produce high temperature pls warning to burn when change abrasive 5 5 The be...

Page 50: ... be checked regularly to extend the service life Note During the maintenance and repair process the power of the grinder must be disconnected Use protective equipment such as safety shoes protective gloves protective masks etc 6 2 Daily check 6 2 1 Check the switches The emergency stop switch should rotate along the rotation direction of the switch turn the motor positive and negative knob to star...

Page 51: ...ng part of the conversion block may be stained with dust so much dust without timely cleaning will lead unconnecting well between grinding head and convert block affect grinding efficiency more serious will lead to abrasive drop caused by the accident remember to clean up if necessary 6 2 4 Long term storage of batteries The machine battery should maintenance for battery charging one time each 6mo...

Page 52: ...rew M14 inner hexagon black screw picture 1 4 Remove the screw of oil filler and also remove the screw of oil drain hole picture 2 5 Use a small barrel to pick the abandoned oil picture 2 6 Until no any abandoned oil output locking the screw of oil drain hole 7 Please make sure the oil filler and plate is vertical picture 4 if not please rotate the grinding plate and make sure the hole at the righ...

Page 53: ...f others and the life of your machines 53 6 3 1 Clean switch Grinding machine works on site for a long time the switch will inevitably run into the dust so after each operation of the grinding machine you should check the switch part of whether there is clogged by dust resulting in switch failure 6 3 2 Clean the grinding plate cover Remove the vacuum tube connection with a flashlight to illuminate...

Page 54: ...well and pads fly out when grinding causing damage to the machine and personal safety threats 6 3 4 Attention 1 Be sure to unplug the plug from the outlet and then clean maintain or assemble it 2 Be sure to clean the entire equipment after the end of the day Do not use a high pressure cleaner to clean the machine directly 3 In order to allow the machine to cool effectively the cooling air port mus...

Page 55: ...y damage or greater losses recommended daily implementation 1 After finished work please carry out routine cleaning of the equipment mainly on the waterproof cover disc on the sticky ash to clean up to avoid the impact of the next use and improve the efficiency of the next day 2 Check the received wires plugs sockets are connected or damaged Whether the received wire meets the dimensions 3 Checkin...

Page 56: ...of the inverter refrigerating fan every week Note Any service to repair must be serviced by Xingyi training staff of Xingyi service center and use the original machine parts by Xingyi If your machine need to repair pls contact with your retailer 6 6 3 Monthly maintenance 1 Repeat daily and weekly routine checking 2 As process to change gear oil new machine normaly use 500 hours or 6 month to chang...

Page 57: ...damaged Repair or replace the inverter The motor is damaged Repair or replace the motor The machine uttered a low buzz when turn on and turn off There is dust in the motor impeller Contact licensed electrician Motor burnt out Contact licensed electrician or Check whether the input p Phase loss input currently only two phase inputs Turn off the machine to avoid burning the motor Contact licensed el...

Page 58: ...t the same level 3 Replace the same specification and same height abrasives Shaking during operation 1 The moving wheel is not parallel with the grinding disc 2 Grinding disc is not at the same level 3 Different abrasives specifications or height differences between abrasives 4 Looseness of box mounting bolts 1 Set the moving wheel at the same level 2 Set the grinding disc at the same level 3 Repl...

Page 59: ...eplace the sealing element 3 Pay attention to maintenance and remove the sundries Different consuming of abrasives 1 The rubber cushion is old or damaged 2 The grinding discs are not at the same level 3 The cushioning spring is damaged 1 Replace the rubber cushion 2 Set the grinding discs at the same level 3 Replace the cushioning spring Great calorification of motor 1 Unstable input voltage 2 Inc...

Page 60: ... IE2 Rated voltage V phase 220 3 V phase 380 3 Rated current A 55 55 A 23 32 Input Hertz HZ 60 50 Inverter hp KW 81 24 5 18 Delta Grinding width in mm 50 31 800 grinding plate size in mm 40 12 315 grinding speed min 1950 450 r Upright position Size LengthxWidthxHeight in mm 83 85 46 33 06 59 2180 850 1500 working size LengthxWidthxHeight in mm 28 45 46 33 46 96 1150 850 2450 Packing size LengthxWi...

Page 61: ...use of specifications beyond the specified specifications under any circumstances The manufacturer will not responsible for any indirect damage or expense under any circumstances For complete information on the manufacturer s warranty period please refer to the current warranty terms of Xingyi Local distributors may have special warranty terms for the terms of sale delivery and warranty If you hav...

Page 62: ... Safety of others and the life of your machines 62 with CE LVD mechanical instructions and electromagnetic compatibility instructions Electromagnetic compatibility instructions electronic equipment shall not interfere with the surrounding electromagnetic interference environment must also be immune to the surrounding electromagnetic interference Please refer to the manufacturer s Declaration of Co...

Page 63: ...sss NO C2 Area 11 AnPing Development Area Quanzhou Fujian province China Postal Code 362200 Tel 86 595 36792992 Mob 86 15960788816 www xy1118 com Use only Xingyi parts and accessories For your own safety The Safety of others and the life of your machines 63 9 4 Product Quality Inspection Certificate ...

Page 64: ... Area 11 AnPing Development Area Quanzhou Fujian province China Postal Code 362200 Tel 86 595 36792992 Mob 86 15960788816 www xy1118 com Use only Xingyi parts and accessories For your own safety The Safety of others and the life of your machines 64 9 5 VOCT Voice of the customers stable 9 6 Maintennance Card ...

Page 65: ... 800 4E Factory Addresss NO C2 Area 11 AnPing Development Area Quanzhou Fujian province China Postal Code 362200 Tel 86 595 36792992 Mob 86 15960788816 www xy1118 com Use only Xingyi parts and accessories For your own safety The Safety of others and the life of your machines 65 ...