Fujikura 62S, Instruction Manual

Page 1: ... instructions and warnings contained in this manual Keep this manual in a safe place There is a change without a previous notice We are not responsible for the products which are not purchased from our authorized distributors Fusion Splicer 62S ООО Техэнком Контрольно измерительные приборы и оборудование www tehencom com ...

Page 2: ...nal treaty provisions as well as other intellectual property laws Copying some or all of instruction manual without notice is forbidden Moreover without permission from our company it cannot use on the Copyright Act except that it uses as an individual Caution for Air Transport This product contains Lithium Ion Battery When shipping this product please inform the transport company that this produc...

Page 3: ...n 24 Splicer Settings Check 25 Change of the Splice Mode 26 Change of the Heater Mode 28 Preparation of fiber 31 Arc Calibration 36 Splicing procedure 38 Storing splicing results 42 How to input Mode Title Comment Password 42 Fiber Proof Test 43 Heating protection sleeve 43 Maintenance of Splicing Quality 45 Cleaning and Checking before Splicing 45 Periodical Checking and Cleaning 47 Cautions were...

Page 4: ...tabilize Electrodes 80 Clear Arc Count 80 Clear Cleaver Counter 81 Battery Discharge 81 Motor Drive 82 Diagnostic Test 83 Dust Check 84 Arc Calibration 85 Motor Calibration 87 Maintenance Info 87 Error Message List 88 Questions and Troubleshooting 95 Power Supply 95 Splicing Operation 96 Tube heating Operation 98 Supervising 98 Other Functions 99 Guarantee and Contact Address 100 Guarantee 100 Con...

Page 5: ...l in a safe place Follow all safety instructions Stop using it when it malfunctions Instruction Manual The following alert symbols are used in this instruction manual and machine to indicate warnings and caution for safe use Understand the meanings of these symbols WARNING There is a possibility of death or serious injury resulting from improper use by ignoring this indication CAUTION There is a p...

Page 6: ...r or battery In particular do not remove or bypass any electrical or mechanical device e g a fuse or safety switch incorporated into the design and manufacturing of this equipment Modification could cause damage that may result in personal injury death electric shock or fire Never operate the splicer in an environment where flammable liquids or vapors exist Risk of dangerous fire or explosion coul...

Page 7: ...ct a step down transformer between the generator and the AC adapter in order to lower the AC voltage from AC220 240V to AC100 120V 2 Or use an AC generator with AC output voltage of AC100V 3 Or use an AC generator that has an inverter circuit to stabilize the output Do not modify abuse heat or excessively pull on the supplied AC cord The use of a damaged cord may cause fuming electric shock or equ...

Page 8: ...ge did not complete in five hours or the CHARGE LED does not turn ON immediately stop charging and call the service center for repair When transporting the carrying case using the shoulder belt check the belt and hooks for damage before use Carrying the case with a damaged shoulder belt may cause the belt to break or come off and result in personal injury or equipment damage CAUTIONS Do not store ...

Page 9: ...ualified technician or engineer Incorrect repair may cause fire or electric shock Should any problems arise please contact the authorized distributor RECYCLING and DISPOSAL In European Union In accordance with the European Parliament Directive 2002 96 EC electrical parts and materials that can be re used and or recycled have been identified in order that the use of new resources and the amount of ...

Page 10: ... The special modes consist of SM SM for SMF ITU T G652 NZ NZ for NZDSF ITU T G655 DS DS for DSF ITU T G653 and MM MM for MMF ITU T G651 This mode requires executing Arc Calibration before splicing Automatic arc calibration function This function calibrates the arc power at every splice When the automatic arc calibration function is enabled performing the Arc calibration function before a splice op...

Page 11: ...ork table enables immediate use of the 62S The work table can be attached detached to the carrying case Upgrade of software The software of 62S is upgradable from on the Internet Please install Data Connection in attached CD ООО Техэнком Контрольно измерительные приборы и оборудование www tehencom com ...

Page 12: ... list Standard Package List Fusion Splicer 62S Spare Electrodes ELCT2 20A Carrying Case CC 24 AC adapter ADC 18 Instruction Manual M 62 AC cord ACC Alcohol Pot AP 01 Warning and Caution W 62 E USB Cable USB 01 Sleeve Loader SL 01 Screw Driver SD 01 Quick Reference Guide Q 62S E J plate JP 08 ООО Техэнком Контрольно измерительные приборы и оборудование www tehencom com ...

Page 13: ...J plate JP 08 Attach the J plate onto the splicer by installing from upside Option List Battery Pack BTR 09 Battery Charge Cord DCC 18 DC Power Cord DCC 12 DC Power Cord DCC 13 ООО Техэнком Контрольно измерительные приборы и оборудование www tehencom com ...

Page 14: ... 40 Micro sleeve 15mm length FPS01 400 15 Micro sleeve 20mm length FPS01 900 20 Fiber stripping tools Primary coat stripper PS 02 Jacket stripper JS 01 Fiber Holder Option Fiber Holder FH 60 250 Fiber Holder FH 60 900 Fiber cleaving tools Fiber Cleaver CT 30 Fiber cleaning tools Alcohol Pot AP 01 with alcohol purity 99 Lint free tissue or gauze ООО Техэнком Контрольно измерительные приборы и обору...

Page 15: ...tion and Function of Splicer structure Tube heater Wind Protector Sheet Key LCD monitor Tube heater Protector Wind protector Power unit dock USB port External terminal ООО Техэнком Контрольно измерительные приборы и оборудование www tehencom com ...

Page 16: ... Sheath clamp Electrode cover LED Clamp Clamp V groove illumination Electrode Objective lens Electrode V groove Sheath clamp Electrode cover Sheath clamp Objective lens V groove ООО Техэнком Контрольно измерительные приборы и оборудование www tehencom com ...

Page 17: ...eration or to go through to the PAUSE state ESC Escape Key To change the X Y view image and display the data at the Ready Pause Finish state To quit from input data at the Menu state Up Down Arrow Keys To adjust the brightness of the monitor screen at the ready state Down key These arrows are used to move the cursor for selecting the items at the menu state or to change the value or letter of the ...

Page 18: ...work table on the carrying case The work table can be attached detached to the carrying case Detach the work table from the carrying case by loosening the screw Tighten the screw behind the work table to secure the splicer Place necessary items for splicing operation on the table Remove ООО Техэнком Контрольно измерительные приборы и оборудование www tehencom com ...

Page 19: ...ge safety belts devices for equipment and accessories on the tray before use Straps for small accessories may be recommended In case the equipment accessories were dropped to a person under operation area this would result in serious injury or fatal accident Hole Hole ООО Техэнком Контрольно измерительные приборы и оборудование www tehencom com ...

Page 20: ...It is possible that there are dust rain water etc depending on work environment and garbage moisture etc mix to the protection sleeve under splice Putting a protection sleeve on the ground etc directly by using a sleeve loader is lost and mixing of garbage or moisture can be prevented Moreover since the protection sleeve was held near the connection position workability also became good Dusty envi...

Page 21: ...pply unit Insert power unit into Power unit dock until it clicks into place Detaching power supply unit Turn off the splicer before removing the power unit Press the release button located on the side of the splicer body and remove the unit from the other side of the release button Release button ООО Техэнком Контрольно измерительные приборы и оборудование www tehencom com ...

Page 22: ...ges green color when suitable AC voltage is supplied If high AC Voltage is supplied the AC adapter will immediately be damaged AC generators commonly produce abnormally high AC output voltage Measure the output AC voltage with a circuit tester before connecting the AC power cord Such abnormally high voltage or frequency from a generator may cause fuming electric shock or equipment damage and may r...

Page 23: ... suitable DC voltage is supplied In case DC16V or greater is supplied or polarity positive negative is wrong The AC adapter protection circuit shuts down the DC output and DC Warning LED HIGH INPUT turns on red color Open Do not supply DC16V or greater the AC adapter will be damaged immediately Insert DC Warning LED Red ООО Техэнком Контрольно измерительные приборы и оборудование www tehencom com ...

Page 24: ...ashing Less than 15 READY screen Keep below practices to prevent battery damage The capacity of the battery gradually decreases as nature even if it is not used If the battery discharges completely the battery may no longer be able to be re charged Charge the battery before long time storage and after every use If a battery is to be stored for a long time periodical charge of every six months is r...

Page 25: ...ery 4 LED 95 100 3 LED 65 95 2 LED 40 65 1 LED 15 40 1 LED Flashing Less than 15 The battery residual quantity indicator on a screen is only as a guide Just after turning splicer ON if battery capacity is not enough to do operation a warning message appears in the LCD monitor After discharge recharge battery In order to increase the number of fiber splices and times of heating please change to a p...

Page 26: ... LED Orange The battery pack can be charged also with AC and DC When connecting the cords to AC adaptor plug DC or AC cord before battery charge cord When disconnecting them unplug the battery charge cord before DC or AC cord Do not place battery on top of AC adapter or vise versa The battery can be charge while splicer is in use Installed BTR 09 into power dock and connect to ADC 18 AC adapter ba...

Page 27: ... when you select Agree The power source type is then identified If the battery is used the remaining battery capacity is displayed Turning Splicer OFF Press ON OFF key and hold until the red LED turns off and then detach The license message is displayed twice a month when the splicer is turn on There is a possibility that a language is fixed depending on the country of shipment ООО Техэнком Контро...

Page 28: ...tion If the Down key is pressed on a READY screen the monitor brightness adjustment menu will appear Monitor visibility changes depending on environmental conditions To change monitor brightness press Up Down Arrow key to change value and press ENT key to set value ENT DOWN key Up Down ООО Техэнком Контрольно измерительные приборы и оборудование www tehencom com ...

Page 29: ...riate splicing mode for the specific fiber combination Current mode is displayed on the READY screen Heater Mode Select appropriate heating mode for the specific protection sleeve used Current mode is displayed on the READY screen ООО Техэнком Контрольно измерительные приборы и оборудование www tehencom com ...

Page 30: ... already stored in the splicer These parameters are stored in the database area and can be copied to the user programmable area These splice parameters can be edited for a specific fiber combination How to select the Splice Mode AUTO SM NZ DS BIF MM Use this mode if the fiber type is not identified SM AUTO and others Use this mode if the fiber type is identified SM FAST and others fast Use this mo...

Page 31: ...ate to open Splice Menu Select Select Splice Mode and the Select Splice Mode menu is displayed 2 Move cursor by pressing Up Down Arrow key and press ENT key to select Splice mode 3 Splice Mode can be checked on a READY screen READY Splice Menu Select Splice Mode menu MENU key ENT key ООО Техэнком Контрольно измерительные приборы и оборудование www tehencom com ...

Page 32: ...m of diameters of coating In addition there are 20 25 and 34 or 40 mm length 20mmS FPS01 900 20 900 or less um of diameters of coating Splice of the interference length of 6 mm or less mmS FPS01 900 900 or less um of diameters of coating In addition there are 25 and 34 or 40 mm length 60mmS FPS01 DC 60 For Splice of a drops cable FUSE2 3 ST FC For Fuse connect splice FUSE900 SC LC ST FC FUSE2 3 SC...

Page 33: ...0um 3 1mm FP 03 40mm SUS 40mm 10mm or less 250 900um 3 1mm FP 04T Glass Ceramic 40mm 10mm or less 250 900um 4 0mm FPS01 400 15 SUS 15mm 5mm or less 400um 1 5mm FPS01 900 20 SUS 20mm 6mm or less 900um 2 3mm The dimensions of the protection sleeve after shrink are varied depending on the diameter of the fiber Sleeve length Outer tube Inner tube Tension member ООО Техэнком Контрольно измерительные пр...

Page 34: ... a setup of Auto Cover Open is OFF the cover will be in the state where it was closed A cover opens if the HEAT key is pressed once before doing heating work Moreover heater cover does not open automatically at the time of the end of heating So please push HEAT key and take out the sleeve When using a protection sleeve which is not made by Fujikura please set parameters based on the specific sleev...

Page 35: ...ght side fiber Fiber coating stripping and cleaning of bare fiber Strip the outer coating 30 to 40 mm from fiber tip with a stripping tool Clean the fiber with alcohol moistened gauze or lint free tissue thoroughly Frequently replace cleaning gauze to insure splice quality Fiber protection sleeve Pass fiber Fiber Stripping Cleaning Use a high quality alcohol greater than 99 pure Since a left hand ...

Page 36: ...ide button until it locks and set the stripped optical fiber on the cleaver Press down the cutting lever Release the pressure on the cutting lever A spring force will bring it to its open position Confirm the sheath of fiber is not on pad when fiber holder is used Fiber plate AD ООО Техэнком Контрольно измерительные приборы и оборудование www tehencom com ...

Page 37: ...s open position Close the lid of a fiber holder while pressing down with a finger on the coating refer to figure below Select a suitable fiber holder based on the fiber coating diameter If fiber coating has some memory curl place fiber so that the curve of memory is turned downwards Pressing down with a finger Adjusting sheath edge 3mm Confirm the sheath of fiber is not on pad when fiber holder is...

Page 38: ... is placed in the bottom of the v grooves If fiber is not placed properly reload fiber The prolonged storage back and when splicing for the first time we recommend you execute for an Arc Calibration Refer to Arc Calibration Be careful not to contact the prepared fiber tips into anything to maintain fiber end face quality Be careful of a fiber tip to v groove and electrode Set so that a fiber tip c...

Page 39: ... key The splicer starts the splice procedure If Auto Start Trigger is set up Cover Close the splicer starts the splice procedure without SET key The prolonged storage back and when splicing for the first time we recommend you execute for an Arc Calibration Refer to Arc Calibration Be careful not to contact the prepared fiber tips into anything to maintain fiber end face quality ООО Техэнком Контро...

Page 40: ...enu to display Arc Calibration screen 2 Set prepared fibers onto the splicer 3 The ARC Calibration will begin after pressing ENT key Arc calibration is performed automatically using AUTO mode only So arc calibration does not have to be performed when splicing in this mode Execute Arc calibration before using non auto mode When performing the Arc Calibration function change the arc power factor val...

Page 41: ...ough arc calibration is not completed Result Good In some cases multiple iterations of arc calibration are needed until the calibration process is successfully completed and the Test Finish message is displayed Arc calibration can be considered almost completed if multiple iterations are completed without receiving the message Number threshold can be set so that Test Finish message is displayed af...

Page 42: ...ted the buzzer will sound and an error message warns the operator 3 If no error message is displayed the below stated end face conditions are used for visual inspection If observed remove the fiber from the splicer and repeat fiber preparation These visual defects may cause a faulty splice Cleave Shape NG Large Cleave Angle Chip Lip Angle Pause after cleave angle check and fiber alignment can be s...

Page 43: ...d to repeat the splice from the beginning Splice loss may be improved in some cases by additional arc discharges Press ARC key for an additional arc discharge re arc Splice loss estimate and splice check are performed again Restriction of the number of times of additional arc discharge can be set up Since excessive additional arc discharge becomes the cause of worsening splice intensity and a spli...

Page 44: ...er end face quality Check if fiber cleaver is well conditioned Prefuse power too low or prefuse time too short Increase Prefuse Power and or Prefuse Time MFD Mismatch Arc power too low Increase Arc Power and or Arc Time Combustion Bad fiber end face quality Check the cleaver Dust still present after cleaning fiber or cleaning arc Clean fiber thoroughly or Increase Cleaning Arc Time Bubbles Bad fib...

Page 45: ...me or Overlap A vertical line sometimes appears at the splice point when MM fibers or dissimilar fibers including different diameters are spliced This does not affect splice quality such as splice loss or tensile strength A loss becomes high when the following errors occur Electric discharge may become unstable when usage environment changes significantly In such a case please use it after perform...

Page 46: ...cting Mode Title Comments Password 1 Move the cursor by pressing Up Down Arrow key MENU key and press ENT key to input the selected character If an incorrect character is inputted move the cursor to BS and press ENT key to highlight the character and then input the proper character over it 2 Move cursor to ENTER on right side and press ENT key on completion of inputting characters 3 In the case of...

Page 47: ...ber with right hand and remove the splicer 5 A protection sleeve is moved to a splice point holding a fiber with the left hand Be careful there is no slack at a splice point However excessive tension may also cause fracturing of the fiber Keep holding fiber until fiber is completely transferred to tube heater Check that the splice point is located in the center of a protection sleeve Check whether...

Page 48: ...tube heater 10 Visually inspect the finished sleeve to verify no bubbles or debris dust is present in the sleeve Make sure the splice point is located at the center of the protection sleeve Protection sleeve may stick to heater plate surface Use a cotton swab to remove sleeve from heater Since it gets very hot in the heater and the sleeve will get hot you should not touch the sleeve immediately af...

Page 49: ...periodically cleaned during normal operation To clean the V grooves do the following 1 Open the wind protector 2 Clean the bottom of the V groove with an alcohol moistened thin cotton swab Remove excess alcohol from the V groove with a clean dry swab 3 If the contaminants in the V groove cannot be removed with an alcohol moistened thin cotton swab use a cleaved fiber end face to dislodge contamina...

Page 50: ... with an alcohol moistened thin cotton swab Remove excess alcohol from the chip clamp with a clean dry swab Cleaning Fiber Cleaver of CT 30 If the circular blade or clamp pads of the fiber cleaver become contaminated the cleaving quality could degrade This may lead to fiber surface or end face contamination resulting in higher splice loss Clean the circular blade or clamp pads with cotton swab moi...

Page 51: ...come impossible to remove To clean the objective lens do the following 1 Before cleaning the objective lens always turn off the splicer 2 Gently clean the lens with an alcohol impregnated thin cotton swab Remove excess alcohol from the lens surface with a clean dry swab 3 The lens surface should be clean and free of streaks or smudges 4 Turn on the power and make sure no smudges or streaks are vis...

Page 52: ...1 5mm hex wrench loosen the blade lock screw 2 Using a 1 5mm hex wrench loosen the adjuster lock screw 3 Using a 1 5mm hex wrench turn the adjuster clockwise so that the reference dot aligns with the next position mark Never attempt to rotate the adjuster more than 2 position marks 4 Tighten the adjuster lock screw Blade Replacement After the circular blade has been raised 2 times and rotated thro...

Page 53: ...ng Quality Electrode Caution displayed Replace Electrodes See Section Replace Electrodes Another error displayed Diagnostic Test See Section Diagnostic Test ООО Техэнком Контрольно измерительные приборы и оборудование www tehencom com ...

Page 54: ...be chosen Pause1 f Pause1 is set to ON the splicing operation pauses when fibers are forwarded to gap set position Cleave angles are displayed during the pause Pause2 If Pause 2 is set to ON the splicing operation pauses after fiber alignment is completed With ECF ON core to core alignment is made after this pause Auto Start Trigger Select of On and OFF can be performed Memory A situation can be c...

Page 55: ...scharge conditions relationship between Arc power and Motor motion The conditions can be edited by changing the splicing parameters listed below Depending on splice mode certain parameters cannot be changed How to select the Splice Mode AUTO SM NZ DS BIF MM Use this mode if the fiber type is not identified SM AUTO and others Use this mode if the fiber type is identified SM FAST and others Use this...

Page 56: ...ge then adjusting The arc current accordingly This splice mode does not require the operator to perform an arc calibration NZ AUTO This splice mode can splice the standard NZDS fiber ITU T G 655 The amount of heat applied to the fiber is calibrated in real time by analyzing the cladding illumination during arc discharge then adjusting the arc current accordingly This splice mode does not require t...

Page 57: ...651 Core diameter 50 0 to 62 5 um Automatic arc calibration doesn t work in this splice mode This mode is programmed to achieve the best splice loss of MM fiber The appearance of splice point doesn t look fat Profile type SMF ITU T G652 MFD 9 10 um Wave length 1310nm NZDSF ITU T G655 MFD 8 10 um Wave length 1550nm DSF ITU T G653 MFD 7 9 um Wave length 1550nm MMF ITU T G651 Core 50 0um 62 5 um It i...

Page 58: ...ITU T G653 The MFD is 7 to 9 um at wavelength near 1550 nm Automatic arc calibration doesn t work in this splice mode Execute Arc Calibration before splicing Database of splice mode Attenuation Splice Mode Description AT1 SM DS AT1 creates an intentional core axial offset and splices fibers AT1 mode provides an estimated splice loss but this should be regarded as a reference as the estimated splic...

Page 59: ...ing Up Down Arrow key to a parameter to be changed Initialization in the edited parameter It can perform easily by returning mode to initial setting to return a preset value by package after changing a setup of each parameter 1 The fiber classification of splice edit mode is chosen by the ENT key Choose the same splice mode within splice mode 2 Since the following display will come out if the ENT ...

Page 60: ...in the specific splice mode How to erase splice mode Splice mode can be erased Follow the below steps to erase splice mode 1 Select the specific splice mode and press SET key to go to Edit Splice Mode menu Select Fiber Type by pressing ENT key 2 Select the BLANK and press ENT key to execute Select the Fiber Type in the Edit Splice Mode Menu Erase mode Fiber Type ENT key Up Down Arrow key Select BL...

Page 61: ...leaning arc removes dust on the surface of the fiber with an arc discharge for a short period of time The duration of the cleaning arc can be changed by this parameter Arc Power The Arc Power is fixed at STANDARD for AUTO modes The Arc Power is changed automatically Arc Time Arc Time is fixed at 6000ms This is automatically set depending on the cladding illumination during Arc Discharge Error Limi...

Page 62: ...discharge Gapset Position Sets the relative position of the splicing location to the center of electrodes Splice loss may be improved in the case of dissimilar fiber splicing by shifting Gapset Pos towards a fiber whose MFD is bigger than the other fiber MFD XY Alignment Focus L R Sets the focal point for fiber observation The focal point moves closer to the core when Focus value is increased Auto...

Page 63: ...ing proof test stage Arc2 Power Arc2 is the second arc discharge stage This sets Arc2 Power Arc2 Time Sets the total Arc2 time Usually set this value to 0sec It is possible to set a very long arc time However when the total of the Arc 1 time and Arc2 time exceeds 30 seconds always adjust the function Arc2 ON Time and Arc2 OFF Time to weaken the arc power A continuous arc over 30 seconds without we...

Page 64: ...h Coef Determines how MFD mismatch influences splice loss estimation If Estimating Mode is set OFF or CLAD MFD mismatch is automatically set OFF Error Limit Cleave Angle Limit An error message is displayed if the cleave angle of either the left or right fiber ends exceeds the selected threshold cleave limit OFF Does not make judgment on cleave angle Cleave Shape Error Error message is displayed if...

Page 65: ...e moved is displayed in the monitor Motor speed can be selected fast or slow by pressing SET key 4 Press Up Down Arrow key to move the selected motor and drive the fibers forward or backward 5 After manual alignment is completed press ARC key to arc and splice the fibers Motor Up Arrow key Down Arrow key ZL ZR Forward Backward X Y Upward Downward Focus X Y Lens moves nearer fiber Lens moves away f...

Page 66: ...The amount of offset expected due to this surface tension phenomenon is calculated in advance and this is taken into account to determine an intentional core axis offset amount that is added after the fiber cores are aligned With this function the fibers are core to core spliced even with the effect mentioned above Some Core step may remain at splice point but this gives much lower splice loss tha...

Page 67: ...or complete description AT2 mode This mode allows the users to set a starting core offset value and a finishing core offset value Set Start Offset manually and then splicing starts Re arcing is performed continuously automatically until the axial offset reaches Stop Offset value A splice loss estimate is not performed Splicing parameters Parameter Description Start Offset Sets axial offset amount ...

Page 68: ...Splice memory is displayed 3 Select memory number by moving cursor to a specific memory number and press ENT key The selected splicing result is displayed Press MENU key to select a Jump Remove option Select the oldest data or Latest data by pressing Up Down Arrow key This can be removed by pressing ENT 4 The selected splicing result is displayed For adding or editing comments press ENT key to dis...

Page 69: ... be deleted by Up Down arrow key 5 Press ENT key to select the highlighted range Press ENT key to delete the memory How to display the splice Result of error Only the memory which the error generated like the splice result memory display method can be displayed 1 Select the splice result of error by pressing ENT key 2 Only a memory with an error is displayed ООО Техэнком Контрольно измерительные п...

Page 70: ...e the Camera Image Data Select No Image by moving cursor to a specific memory number and press ENT key The fiber image data is stored How to display Camera Image Data Select memory number by moving cursor to a specific memory number and press ENT key The fiber image data is displayed How to delete Camera Image Data Select the number in Camera Image and press the MENU key The confirmation screens a...

Page 71: ...f the splice at the Finish screen or when the wind protector is opened upon completion of the splice at the Finish screen Once a commented is entered the same comment is used for subsequent splice results At the time of shipment from factory there is no comment inputted ООО Техэнком Контрольно измерительные приборы и оборудование www tehencom com ...

Page 72: ... diameters of coating In addition there are 20 25 and 34 or 40 mm length 20mmS FPS01 900 20 For 900 or less um of diameters of coating Splice of the interference length of 6 mm or less mmS FPS01 900 For 900 or less um of diameters of coating In addition there are 25 and 34 or 40 mm length 60mmS FPS01 DC 60 For Splice of a drops cable FUSE2 3 ST FC For Fuse connect splice FUSE900 SC LC ST FC FUSE2 ...

Page 73: ...00um 3 1mm FP 03 40mm SUS 40mm 10mm or less 250 900um 3 1mm FP 04T Glass ceramic 40mm 10mm or less 250 900um 4 0mm FPS01 400 15 SUS 15mm 5mm or less 400um 1 5mm FPS01 900 20 SUS 20mm 6mm or less 900um 2 3mm The dimensions of the protection sleeve after shrink vary depending on the diameter of the fiber Sleeve length Outer tube Inner tube Tension member ООО Техэнком Контрольно измерительные приборы...

Page 74: ...p of Auto Cover Open is OFF the cover will be in the state where it was closed A cover opens if the HEAT key is pressed once before doing heating work Moreover heater cover does not open automatically at the time of the end of heating So please push HEAT key and take out the sleeve When using a protection sleeve which is not made by Fujikura please set parameters based on the specific sleeve When ...

Page 75: ...during the splicing heating process Max number of characters used is 7 Mode Title2 Description of a heater mode in the Sleeve Type screen Max number of characters used is 15 Heat Time Sets heating time from the beginning to the end cool down completion Heating time is automatically adjusted with atmospheric conditions such as ambient temperature Heating time may be longer or shorter than Heat time...

Page 76: ...operation can be performed easily Exchange of a heater clamp 1 Remove the rear screw of the heater 2 Clamp unit is made to slide and exchanged for other size When using Fujikura Fuse Connect removing the clamp is unnecessary Heating contraction work can be done in the usual state The sleeve position may need to be shifted prior to heating ООО Техэнком Контрольно измерительные приборы и оборудовани...

Page 77: ...lay Setting Menu 2 Select Splice Settings in Setting Menu to display Splice Settings menu 3 The password will be required Enter the password 4 Select a parameter to be changed Press ENT key to change values 5 Change the value by pressing Up Down key then press ENT key to enter MENU Key Splice Menu Setting Menu ООО Техэнком Контрольно измерительные приборы и оборудование www tehencom com ...

Page 78: ...e X Y Composite display vertically of X axis and Y axis images DATA Displays result of cleave angle and offset measurements Pause2 Finish Ignore Splicing Error Loss Set to Enable or Disable Enable An operator can accept and bypass an error shown on the left by pressing the SET key Disable An operator can t bypass an error shown on the left Bubble Fat Thin Dust Burned Cleave Angle Set to Enable or ...

Page 79: ...mode starts and the LCD monitor s power supply is turned off LED of the SET key side blinks When returning from a sleep state it returns by pressing keys other than HEAT key Automatically turns off the power supply to the splicer if it performs no operation for a certain period of time The function serves to prevent the battery capacity from running low if the splicer is left on for an extended pe...

Page 80: ...in functions Parameter Description Supervisor Settings Calendar This function sets the date and time in the calendar Supervisor Password Changes the password to access the Supervisor Menu Boot Password Changes the password to access the Boot password Password Boot Lock From From selected date set and beyond a password is required at splicer boot up in order to operate it Boot Lock Message 1 Sets t...

Page 81: ...ata on the memory Splice Settings Splice Operation Splice Settings Menu cannot be edited if this is set to Disable Ignore Splicing Error Fiber Image on Screen Others Machine Settings Basic Settings Setting to Disable prevents unauthorized editing of the Machine Settings menu Power Saving Timer Power On Option Electrode Cleaver Blade Alarm Arc Calibration Maintenance Menu Replace Electrodes Setting...

Page 82: ...is section describes how to use the maintenance menu 1 Press MENU key in READY PAUSE or FINISH state Press MENU key to display Maintenance Select the Maintenance Menu press ENT key 2 Select a function to perform MENU key MENU key MENU key ООО Техэнком Контрольно измерительные приборы и оборудование www tehencom com ...

Page 83: ...ld electrodes To remove and replace the electrodes i Remove the electrode cover and loosen screw located on electrode holder ii Take electrode out of electrode holder Electrode is fit in electrode holder 4 Install the new electrodes with care do not hit the electrode tips i Fit the electrode in the electrode holder ii Place the electrode holder on the splicer and tighten screw Apply tightening tor...

Page 84: ...bilize In this case stabilizing electrodes will expedite the process of making the arc power stable If many tests are needed until the Test OK message appears in Arc Calibration use this function as well Operation Procedure 1 Select the Stabilize Electrodes 2 Set the prepared fibers in the splicer 3 Press ENT key and the splicer begins to stabilize the electrodes in the following ways 4 After comp...

Page 85: ...s intended to discharge completely and turn on the power 2 Change the screen from Main Menu to Maintenance Menu and execute Battery Discharge 3 The Battery Discharge screen is displayed and the remaining battery voltage is indicated 4 Upon completion of full discharge the buzzer sounds and the power turn off 5 Recharge the battery pack Parameter Descriptions Cleave Count The number of times of cle...

Page 86: ...e motor in the desired direction Motor Up Arrow key Down Arrow key ZL ZR Forward Backward X Y Upward Downward Focus X Y Lens moves nearer fiber Lens moves away from fiber When the motor reaches the limit of the operating range the buzzer sounds and the motor stops Press the opposite arrow key to reverse and move the motor again Display messages can be erased by pressing ENT key The message can be ...

Page 87: ...tions The dust check and Motor Calibration functions exist as independent instructions in Maintenance Menu It is possible to execute them independently Check Item Description LED Check Measures and adjusts the brightness of the illumination LED Dust Check Checks the optical path for dust or dirt and judges whether they disturb fiber observation If contamination exists this function indicates the l...

Page 88: ... Select the Dust Check in the Maintenance Menu 2 If fibers are set in the splicer remove them and press ENT key again The splicer begins the dust check 3 After observation the location of contamination judged as a potential problem blinks If contamination is discovered clean the objective lenses and redo Dust Check for cleaning instructions 4 Press ESC key to finish dust check In case you have cle...

Page 89: ...u to display Arc Calibration screen 2 Set prepared fibers onto the splicer 3 The ARC Calibration will begin after pressing ENT key Arc calibration is performed automatically using AUTO mode only So arc calibration does not have to be performed when splicing in this mode Execute Arc calibration before using non auto mode When performing the Arc Calibration function change the arc power factor value...

Page 90: ...gh arc calibration is not completed Result Good In some cases multiple iterations of arc calibration are needed until the calibration process is successfully completed and the Test Finish message is displayed Arc calibration can be considered almost completed if multiple iterations are completed without receiving the message Number threshold can be set so that Test Finish message is displayed afte...

Page 91: ...al number of the splicer Version Displays the version number of the software Arc Count Displays the number of arc discharges after electrode replacement Performing the function Replacements Electrode or Clear Arc Count resets this parameter to zero Total Count Displays the total number of arc discharges Last Authorized Service Displays the date of last authorized service Next Authorized Service Di...

Page 92: ...Position When an error is in the list below the splicer carries out operation which changes with preset values of Ignore Splicing Error when the operator presses the SET key See Section Splice Settings Large Cleave Angle Large Fiber Angle Cleave Shape NG Thin Fat Bubble Dust Burned High Loss Estimated Follow the solution precisely as shown in the list below If it is not possible to eliminate the p...

Page 93: ... is on the objective lens Cleaning Arc time is too short or OFF Splicing indistinct core fibers with the SM or DS modes Align is set to Core to splice indistinct core fibers when using other splice modes Focus is incorrectly set when using other splice modes Completely prepare the fiber again strip clean and cleave Execute the Dust Check Clean the lens if dust or dirt exists Set the Cleaning Arc t...

Page 94: ...oove The fiber is offset too far and it exceeds the X or Y motor range Press RESET key and re position the fiber again to seat it correctly at the bottom of the V groove Y Motor Overrun Focus X Motor Overrun The fiber is not set correctly at the bottom of the V groove The fiber position is out of focus range Dust or dirt is on the fiber surface resulting in focus failure Dust or dirt is on the obj...

Page 95: ...le to calibrate due to poor arc field position too far left or Right Fiber Separation The fiber stuff amount is insufficient Execute the Motor Calibration function If using other splice modes check the Overlap setting in the splice mode The pre fuse power or pre fuse time is set too high Check the Prefuse Power and Prefuse Time settings in the splice mode L R Bad Fiber Position The fiber is not se...

Page 96: ...ode adjust or initialize Prefuse Power or Prefuse Time settings For normal splice mode the prefuse is fixed and cannot be adjusted Insufficient Overlap setting If using the Special mode adjust or initialize Overlap setting For normal splice mode the overlap is fixed and cannot be adjusted Execute Motor Calibration function in the maintenance menu to calibrate the stuff amount Fat Fiber Too much Ov...

Page 97: ...Clean them periodically Dust or dirt is on the lens Execute the Dust Check If dust or dirt exists clean the lenses Bad electrode condition Replace the electrodes if they appear worn rounded tip shape dirty or bent Inadequate arc power Calibrate the arc power with the Arc Calibration function Using unsuitable splice mode Select a suitable splice mode for the fibers to be spliced Loss Limit is set t...

Page 98: ... the dirt or dust consult the authorized distributor X Camera Y Camera Trouble The Camera may be damaged Consult the authorized distributor Heater Oven Trouble Heater does not heat Consult the authorized distributor Communication error Broken the internal device Consult the authorized distributor Temperature Sensor NG Temperature Sensor may be damaged Consult the authorized distributor ООО Техэнко...

Page 99: ...mperature especially at lower than 0 degree C At high altitude the arc discharge current is increased In this condition battery power degrades quicker due to large power consumption 4 CHARGE LED on blinks during battery recharge The battery pack has a fault or has reached the end of its service life Install a new battery pack If the LED blinks again after install contact the authorized distributor...

Page 100: ...es Refer to Basic Operation function 4 Monitor suddenly turned off The power saving function is automatically enabled when using a battery pack The splicer switches to the power saving state after an extended period of splicer inactivity Press any key to return to the normal state To change the length of time before the splicer switches to the power saving state Refer to Machine Settings function ...

Page 101: ...r preventing them from being changed 9 Method to set Pause See Section Splice Menu in Splice Mode 10 Method to display Cleave Angle Fiber Angle Offsets See Section Splice Menu The fiber angle is not displayable in the SM DS MM or AUTO mode 11 Incorrect splice mode selected and used in AUTO mode The AUTO mode can detect only standard SM DS MM and NZDS fibers When splicing specialty fibers the AUTO ...

Page 102: ... The LED will turn off when the heat cycle is completed If the heating temperature does not reach its inputted setting the LED blinks and the alarm sounds If this happens contact the authorized distributor 3 Fiber protection sleeve adhered to heating plate after shrink Use a cotton swab or a similar soft tip object to push and remove the sleeve If the black coating is removed contact your authoriz...

Page 103: ...ter many repetitions in Arc Calibration Execute Stabilize Electrodes function in Maintenance Menu If the splicer still does not indicate Test Finish replace the electrodes See section Replace Electrodes function 4 No arc power change after Arc Calibration An internal factor is calibrated and adjusted for the specific arc power selected The displayed arc power in each splice mode does not change Th...

Page 104: ...cessories standard package except for consumables like battery or electrodes 3 Before shipping the splicer Please consult the authorized distributor first 4 Necessary information needed for repair Include documentation with the splicer informing us of the details listed below 1 Your full name section division company address phone number fax number and e mail address 2 Model name and serial number...

Page 105: ... Parkway East Duncan SOUTH CAROLINA 29334 U S A Tel 1 800 235 3423 Service 1 800 866 3602 Fax 1 800 926 0007 Service 1 800 433 5452 P O Box 3127 Spartanburg SC 29304 3127 URL http www AFLglobal com Fujikura Asia Ltd 438A Alexandra Road Block A Alexandra Techno Park 08 03 SINGAPORE 119967 Tel 65 6278 8955 Fax 65 6273 7705 URL http www fujikura com sg Fujikura Ltd 1 5 1 Kiba Koto ku Tokyo 135 8512 J...