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En-9

6. ELECTRICAL WIRING

6.1. Notes for electrical wiring

 WARNING

Wiring connections must be performed by a qualified person in accordance with the 

specifications. The voltage rating for this product is 220-240 V at 50 Hz. It should be 

operated within the range of 198 to 264 V.
Before connecting the wires, make sure the power supply is OFF.

Use a dedicated power supply circuit. Insufficient power capacity in the electrical circuit 

or improper wiring may cause electric shock or fire.

Install a breaker at the power supply for each outdoor unit. Improper breaker selection 

can cause electric shock or fire.

Install a leakage circuit breaker in accordance with the related laws and regulations. An 

improperly installed electrical box cover can cause serious accidents such as electric 

shock or fire through exposure to dust or water.

A circuit breaker is installed in the permanent wiring. Always use a circuit that can trip all 

the poles of the wiring and has an isolation distance of at least 2/16 in. (3mm) between 

the contacts of each pole.

Use designated cables and power cables. Improper use may cause electric shock or fire 

by poor connection, insufficient insulation, or over current.
Do not modify power cable, use extension cable or branch wiring. Improper use may 

cause electric shock or fire by poor connection, insufficient insulation or over current.

Connect the connector cable securely to the terminal. Check no mechanical force bears 

on the cables connected to the terminals. Faulty installation can cause a fire.
Use crimp-type terminals and tighten the terminal screws to the specified torques, 

otherwise, abnormal overheating may be produced and possibly cause serious damage 

inside the unit.
Make sure to secure the insulation portion of the connector cable with the cable clamp. 

Damaged insulation can cause a short circuit.

Fix cables so that cables do not make contact with the pipes (especially on high 

pressure side). Do not make power supply cable and transmission cable come in 

contact with valves (Gas).

Never install a power factor improvement condenser. Instead of improving the power 

factor, the condenser may overheat.
Be sure to perform the earthing (grounding) work. 

Do not connect earthing (grounding) wires to a gas pipe, water pipe, lightning rod or 

earthing (grounding) wire for a telephone.

•  Connection to a gas pipe may cause a fire or explosion if gas leaks.
• 

Connection to a water pipe is not an effective earthing (grounding) method if PVC 

pipe is used.

• 

Connection to the earthing (grounding) wire of a telephone or to a lightning rod may 

cause a dangerously abnormal rise in the electrical potential if lightning strikes.
Improper earthing (grounding) work can cause electric shocks.

Securely install the electrical box cover on the unit. An improperly installed service panel 

can cause serious accidents such as electric shock or fire through exposure to dust or 

water.

 CAUTION

The primary power supply capacity is for the air conditioner itself, and does not include 

the concurrent use of other devices.
Do not start operation until the refrigerant is charged completely. The compressor will 

fail if it is operated before the refrigerant piping charging is complete.
Transmission cable between indoor unit and outdoor unit is 240 V.
Be sure not to remove thermistor sensor etc. from power wiring and connection wiring. 

Compressor may fail if operated while removed.
Start wiring work after closing branch switch and over current breaker.
Use an earth leakage breaker that is capable of handling high frequencies. Because the 

outdoor unit is inverter controlled, a high-frequency earth leakage breaker is necessary 

to prevent a malfunction of the breaker itself.
When using an earth leakage breaker that has been designed solely for earth (ground) 

fault protection, be sure to install a fuse-equipped switch or circuit breaker.
Do not connect the AC power supply to the transmission line terminal board. Improper 

wiring can damage the entire system.
Do not use crossover power supply wiring for the outdoor unit.
If the temperature surrounding the breaker is too high, the amperage at which the 

breaker cuts out may decrease.

Tightening torque [N·m (lbs·ft)] 

Charging port cap

10 to 12 (7 to 9)

Service hose

Service hose with valve core

Charging port

Blank cap

Hexagon wrench

Connecting pipe

Gauge manifold

Vacuum pump

Charging port cap

3-way valve

Use a 4 mm

hexagon 

wrench

5.6. Additional charging

 WARNING

When moving and installing the air conditioner, do not mix gas other than the specified 

refrigerant R410A inside the refrigerant cycle. 

If air or other gas enters the refrigerant cycle, the pressure inside the cycle will rise to an 

abnormally high value and cause breakage, injury, etc.

 CAUTION

After vacuuming the system, add refrigerant.
Do not reuse recovered refrigerant.
When charging the refrigerant R410A, always use an electronic scales for refrigerant 

charging (to measure the refrigerant by weight). Adding more refrigerant than the 

specified amount will cause a malfunction.

When charging the refrigerant, take into account the slight change in the composition 

of the gas and liquid phases, and always charge from the liquid phase side whose 

composition is stable. Adding refrigerant through the gas pipe will cause a malfunction.

Check if the steel cylinder has a siphon installed or not before filling. (There is an 

indication “with siphon for filling liquid” on the steel cylinder.)

Filling method for cylinder with siphon

R410A

Gas

Liquid

 

Set the cylinder vertical and fill with the liquid. 

(Liquid can be filled without turning bottom up with the 

siphon inside.)

Filling method for other cylinders

R410A

Gas

Liquid

 

Turn bottom up and fill with liquid. 

(Be careful to avoid turning over the cylinder.) 

Be sure to use the special tools for R410A for pressure resistance and to avoid mixing 

of impure substances.

If the units are further apart than the maximum pipe length, correct operation can not be 

guaranteed.
Make sure to back closing valve after refrigerant charging. Otherwise, the compressor 

may fail.

Minimize refrigerant release to the air. Excessive release is prohibited under the Freon 

Collection and Destruction Law.

9379069762_IM.indb   9

3/4/2016   09:03:15

Summary of Contents for 30RLXEH

Page 1: ...IT Français Español APPAREIL EXTÉRIEUR UNIDAD EXTERIOR INSTALLATION MANUAL For authorized service personnel only MANUEL D INSTALLATION MANUAL DE INSTALACIÓN Pour le personnel d entretien autorisé uniquement Únicamente para personal de servicio autorizado ...

Page 2: ...ofessional or improper installation of the product may cause serious accidents such as injury water leakage electric shock or fire If the outdoor unit is installed in disregard of the instructions in the installation manual it will void the manufacturer s warranty Do not turn on the power until all work has been completed Turning on the power before the work is completed can cause serious accident...

Page 3: ...ual To connect the indoor unit and outdoor unit use air conditioner piping and cables available locally as standard parts This manual describes proper connections using such installation set Do not use an extension cable Do not purge the air with refrigerants but use a vacuum pump to vacuum the installation There is no extra refrigerant in the outdoor unit for air purging Using the same vacuum pum...

Page 4: ...th R410A are as shown in the table Never use copper pipes thinner than those indicated in the table even if they are available on the market Thicknesses of Annealed Copper Pipes R410A Pipe outside diameter in mm Thickness in mm 1 4 6 35 0 032 0 80 3 8 9 52 0 032 0 80 1 2 12 70 0 032 0 80 5 8 15 88 0 039 1 00 3 4 19 05 0 047 1 20 3 3 Protection of pipes Protect the pipes to prevent the entry of moi...

Page 5: ...eaker If children under 10 years old may approach the unit take preventive measures so that they cannot reach the unit Keep the length of the piping of the indoor and outdoor units within the allowable range For maintenance purposes do not bury the piping 4 2 Drain installation CAUTION In places where the outdoor temperature drops to 32 F 0 C or lower the drain water may freeze and may stop up the...

Page 6: ... the bottom hands or fingers may be pinched Carry slowly in the manner as shown on Fig B holding the handles Fig A in right and left sides Be careful not to touch with hands or objects Be sure to hold the handles on the sides of the unit Otherwise the suction grilles on the sides of the unit may be deformed Fig A Handle Suction grille Handle Suction grille Fig B Front view Rear view 4 5 Installati...

Page 7: ... Prevent mineral oil from getting into the system as this would reduce the lifetime of the units While brazing the pipes be sure to blow dry nitrogen gas through them The maximum lengths of this product are shown in the table If the units are further apart than this correct operation cannot be guaranteed 5 3 1 Flaring Use special pipe cutter and flare tool exclusive for R410A 1 Cut the connection ...

Page 8: ...nd cause damage or injury After the installation make sure there is no refrigerant leakage If the refrigerant leaks into the room and becomes exposed to a source of fire such as a fan heater stove or burner it produces a toxic gas Do not subject the pipes to strong shocks during the sealing test It can rupture the pipes and cause serious injury CAUTION Do not block the walls and the ceiling until ...

Page 9: ...does not include the concurrent use of other devices Do not start operation until the refrigerant is charged completely The compressor will fail if it is operated before the refrigerant piping charging is complete Transmission cable between indoor unit and outdoor unit is 240 V Be sure not to remove thermistor sensor etc from power wiring and connection wiring Compressor may fail if operated while...

Page 10: ... a protection sleeve for the conduits can be inserted at the knock out hole If you do not use a wire conduit be sure to protect the wires to prevent the edge of the knock out hole from cutting the wires It is recommended to apply anti rust paint to the edge of the knock out hole Knock out holes are provided for wiring Fig A Knock out holes are provided 2 each in the same size in front lateral and ...

Page 11: ...tion for using an insulation material with equal heat transmission rate or below 0 040 W m k Relative humidity in mm Insulation material Minimum thickness in mm 70 or more 75 or more 80 or more 85 or more Pipe diameter 1 4 6 35 5 16 8 13 32 10 16 32 13 21 32 17 3 8 9 52 11 32 9 7 16 11 18 32 14 23 32 18 1 2 12 70 13 32 10 15 32 12 19 32 15 3 4 19 5 8 15 88 13 32 10 15 32 12 5 8 16 25 32 20 If the ...

Page 12: ...uring abnormal air conditioner operation 3 PUMP DOWN L1 Orange Lights on during pump down operation 4 LOW NOISE MODE L2 L3 Orange Lights on during Low noise function when field setting is activated Lighting pattern of L2 and L3 indicates low noise level See page 13 5 PEAK CUT L4 L5 L6 Orange Lights on during Peak cut function when local setting is activated Lighting pattern of L4 L5 and L6 indicat...

Page 13: ...e PEAK CUT L4 L5 L6 Level 1 Blink Level 2 Blink Sign Lights off The noise of Level 2 is lower than the one of Level 1 6 Press ENTER button SW3 and fix it PEAK CUT L4 L5 L6 Level 1 Level 2 Sign Lights off Lights on 7 Return to Operating status display Normal operation by pressing EXIT button SW4 In case of missing how many times SELECT and ENTER button are pressed restart from the beginning of oper...

Page 14: ...ction 10 1 External input 10 1 1 Wiring of connector ON OFF of the Low noise mode and Peak cut mode functions can be enabled with an external field device When installing connection cable specified part optional parts must be used Refer to section 9 2 Table Settings List for the required function The function must be set for the external input to work Input Connector No Optional parts Low noise mo...

Page 15: ...ete the outdoor units and the connected indoor units will start operating Room temperature control will not activate during test operation continuous operation If a knocking sound can be heard in the liquid compression of the compressor stop the unit immediately and then energize the crank case heater for a sufficient length of time before restarting the operation 11 2 1 Setting method on outdoor ...

Page 16: ...r Heat sink temp sensor error 2 8 4 Current sensor error Current sensor 1 error stoppage permanently 2 8 6 Pressure sensor error High pressure switch 1 error 2 8 6 Pressure sensor error 2 9 4 Trip detection Trip detection 2 9 5 Compressor motor control error Rotor position detection error stoppage permanently 2 9 7 Outdoor unit fan motor 1 error Duty error 2 9 8 Outdoor unit fan motor 2 error Duty...

Page 17: ...D display lights on as shown in the above figure and the fans and the compressor start operating If the PUMP DOWN button is pressed while the compressor is operating the compressor will stop then start again in about 3 minutes 4 LED display will change as shown below about 3 minutes after the compressor starts Fully close the 3 way valve on the liquid pipe side at this stage POWER MODE ERROR PUMP ...

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