FUNKY MONKEY BARS Height Extender (Top) on Gorilla, Assembly Instructions Manual

Page 1: ...THE HEIGHT EXTENDER TOP ADD ON ASSEMBLY INSTRUCTIONS ...

Page 2: ...ence while they build strength and master the skill 10 Ensure you have thoroughly read your assembly and installation instructions and viewed our on line installation videos at https www funkymonkeybars com blogs installation maintenance videos 11 DO NOT climb sit or stand on top of the monkey bar horizontal ladder section 12 DO NOT jump from the top of any section of the monkey bar 13 DO NOT use ...

Page 3: ...ocesses be performed on your Funky Monkey Bars Tighten all connections and hardware Check all protective coverings on bolts pipes edges and corners Replace if they are loose cracked or missing 3 Once a month during play season we would recommend the following maintenance processes be performed on your Funky Monkey Bars Lubricate all metallic moving parts as per instructions flying fox swing hooks ...

Page 4: ...and European Standards EN1176 1 2008 The independent testing conducted on The Height Extender Top certified the frame to a load rating of 1098kgs or 18 users of 61kgs when installed on The Orangutan and 1342kg or 22 users of 61kgs when installed on The Gorilla The maximum number of users on The Height Extender Top is to be 3 users 180kgs Maximum of 3 users on Height Extender accessories bar 180kgs...

Page 5: ... PERSPECTIVE VIEW PLAN VIEW FUNKY MONKEY BARS HEIGHT EXTENDER TOP OVERALL DIMENSIONS DIMENSIONS Page 4 1 1 Metres 3 07 Metres 3 0 Metres not to scale SIDE VIEW 0 55 Metres 0 75 Metres 0 75Metres 1 1 Metres 0 75Metres 3 0 Metres ...

Page 6: ...TO FITTINGS indicative diagram shown Gap No gap CLUNK ASSEMBLY TIPS 1 With long end of the allen key hand tighten grub screw as much as possible 2 Using other end of the allen key do one full 360 degree turn as a minimum use muscles CORRECT TIGHTENING METHOD OF GRUB SCREWS indicative diagram shown o 360 ...

Page 7: ... level square straight PLAN VIEW SIDE VIEW IT IS CRITICAL YOUR MAIN FRAME IS 100 SQUARE AND LEVEL indicative diagram shown If your frame is not straight or level remove pegs loosen grub screws re adjust re tighten and re peg the frame ASSEMBLY TIPS continued INSTALLATION ON A SLOPE If your frame is being installed on a slope ensure the monkey ladder bar is level Either install at different heights...

Page 8: ...Check out what we ve got in store now at WWW FUNKYMONKEYBARS COM 1x 8mm Allen key Included 4x Elbow D 125 1x Soft Hammer Not included TOOLS REQUIRED FOR INSTALLATION FITTINGS 1x Spirit Level Not included Page 7 INVENTORY 1x 3m Step Ladder Not included TUBES 1x Tape Measure Not included 1x 17mm Rachet Not included 2x Straight Through D 119 50Dia x 2950mm 50Dia x 1040mm 50Dia x 600mm 2x Cargo Tube 1...

Page 9: ...Height Extender to be installed Funky Monkey Bars recommends the opposite side to the cargo net for ease of assembly and safety 2 Remove base plate pegs from swing legs and twirly whirly bars on selected side 3 Loosen grub screws connecting the swing legs to the swing bars on both ends of the selected side Swing bar Swing leg 4x Pegs Page 8 ASSEMBLY INSTRUCTIONS PRE INSTALLATION ...

Page 10: ...he lower grub screws on fittings A B D E 2 Undo all grub screws on fittings C F 2 LOWER LEGS AND REMOVE ACCESSORIES ELBOWS 1 Remove any accessories if applicable then slide off swing hooks temporarily 2 Remove elbows from legs A B C D E F ...

Page 11: ...are facing outwards 2 Lower swing bar back into position 3 Firmly tighten all grub screws A F SLIDE ON STRAIGHT THROUGH FITTING 5 4 REMOVE SHORT TEES Raise up swing bar ends and slide off short tees C F C F A B C D E F Page 10 Swing bar 1x Straight Through D 119 1x Straight Through D 119 Fully tighten all grub screws o 360 Swing bar ...

Page 12: ...ion and tighten bolts Page 11 7 ASSEMBLE LEGS x2 6 RE ATTACH SWING HOOKS if applicable Slide extra long tees onto lowered legs from step 2 and tighten grub screws Ensure leg is not over inserted is level with side hole 2x Extra Long Tee D 104L Swing legs lowered from step 2 ...

Page 13: ...l and square 2 Hammer in swing leg pegs x2 2x Pegs REATTACH SWING LEGS 8 Firmly tighten all grub screws Page 12 Ensure swing bars are fully inserted into swing leg extra long tees CLUNK o 360 Firmly tighten all grub screws Swing leg ...

Page 14: ...t installing extender frame 4x 600 Extender Tube Dia 50 x 600mm Leave extender tubes hand tight only for the moment Page 13 Ensure extension tubes are fully inserted into swing leg extra long tees Ensure extension tube is fully inserted into straight through fitting CLUNK CLUNK ...

Page 15: ...urchased components for your accessories tube then equally space out swing hooks along the tube Tighten all grub screws bolts if applicable Maximum load on accessories Tube is 210 kg or 3 users 11 ASSEMBLE TOP ACCESSORY TUBE 1x Extra Long Tee D 104L Swing Hook Not supplied if applicable only When inserting extra long tee ensure accessories tube is not over inserted is level with through hole Once ...

Page 16: ...screws and bolts Page 15 13 INSTALL TOP ACCESSORY FRAME 1 With a ladder at each end flip over lift and then insert top accessory frame onto the 4 loose extender tubes 2x Top accessory frame from step 12 2 Tighten all grub screws firmly 3 Don t forget to tighten all loose extender tube fittings 360 o Flip 180º 360 o ...

Page 17: ...rly is level and square swing leg is pegged down 2 Loosen the grub screw fixing the short tee to the swing leg 6 Tighten grub screw fixing the short tee to the swing leg tube 3 Pull upwards on the twirly whirly bar to make a slight angle Half a bubble off center on the level 4 Peg down base plates on twirly whirly 5 Push down on the twirly whirly bar until horizontal bar is level 15 Swing leg Twir...

Page 18: ...sting accesories in desired position if applicable and tighten swing hook bolts with rachet Existing accessory sling swing shown 16 Existing accessory trapeze shown 1 Ensure frame is square and level 2 Firmly tighten all grub screws and bolts 3 All base plates are pegged down ...

Page 19: ...At the beginning of each heavy play session especially a party and twice a month during play season ensure 1 Tighten all hardware grub screws nuts and bolts 2 Pegs are in place and fully secure 3 Lubricate all metallic moving parts with WD40 or vasaline trolley and swing hooks 4 Ensure your frame is level and square FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH ...

Page 20: ... funkymonkeybars com www funkymonkeybars com 9 Cutting Way Yangebup WA 6164 we are social monkeys AUSTRALIAN MADE AND OWNED ABN IP Australia All Funky Monkey Bars designs are registered and protected under IP Australian certification ...