FUNKY MONKEY BARS Spider Monkey, Assembly Instructions Manual

Page 1: ...THE SPIDER MONKEY ASSEMBLY INSTRUCTIONS...

Page 2: ...OT exceed the maximum load weight limit as recommended by Funky Monkey Bars 8 Children should be supervised by an adult at all times 9 Installing a gym crash mat under the fall zone area of your Funky...

Page 3: ...cesses be performed on your Funky Monkey Bars Tighten all connections and hardware Check all protective coverings on bolts pipes edges and corners Replace if they are loose cracked or missing 3 Once a...

Page 4: ...sting The tests have been performed by independent certified structural engineers in accordance with Australian Standard for Playground Equipment AS4685 1 2014 and European Standards EN1176 1 2008 The...

Page 5: ...g points of your Funky Monkey Bars not to scale 2 0 Metres clear fall zone 2 0 Metres clear fall zone not to scale Page 4 DIMENSIONS PLAN VIEW SIDE VIEW FUNKY MONKEY BARS THE SPIDER MONKEY OVERALL DIM...

Page 6: ...of allen key hand tighten grub screw as much as possible 2 Using other end of the allen key do one full 360 degree turn as a minimum use muscles ASSEMBLY TIPS o 360 CORRECT TIGHTENING METHOD OF RUNG B...

Page 7: ...level square straight PLAN VIEW SIDE VIEW IT IS CRITICAL YOUR MAIN FRAME IS 100 SQUARE AND LEVEL indicative diagram shown If your frame is not straight or level remove pegs loosen grub screws re adjus...

Page 8: ...Brace Extension Tubes 1 N Accessories Box 1 O2 Cargo Net 1 Q3 Fittings and Hardware Inside box N 1 Q14 Fittings and Hardware Inside box N 1 Q20 Fittings and Hardware 2 Q32 Fittings Inside box N 1 TRAV...

Page 9: ...Dia x 2300mm 25Dia x 850mm 50Dia x 2300mm 4x Adj Leg Tube TUBES 2x Ladder Tube 2x Swing Leg Tube 8x Twirly Tube 13x Rung Tube 2x Swing Bar Tube short 50Dia x 1900mm 4x Extension Tube Brace Tube 5x Fly...

Page 10: ...cable One of the best things about Funky Monkey Bars is the ability to add new equipment and accessories as your child and family grows You can swap or add accessories to your existing frame or add ex...

Page 11: ...rom step 1 9x Rung tube MONKEY BAR LADDER ASSEMBLY 2 Page 10 ASSEMBLY INSTRUCTIONS LADDER BAR ASSEMBLY 1 Assemble plastic rung inserts as shown above 2 Push inserts into both ends of all rungs 9x M10...

Page 12: ...IRMLY TIGHTEN ALL RUNG BOLTS 1x Ladder Tube 50Dia x 2950mm 3 4 Hand tighten all bolts Page 11 ATTACH SECOND LADDER TUBE 9x M10 Bolts 9x Washers o 3 4 turns 18x See page 5 for correct tightening method...

Page 13: ...50Dia x 2300mm 2x Assembled Rungs from step 1 Hand tighten all bolts Hand tighten all bolts 7 Page 12 ASSEMBLY INSTRUCTIONS LEG ASSEMBLY INSERT RUNGS ATTACH SECOND LEG 2x M10 Bolts 2x Washers 2x M10...

Page 14: ...race Ensure swivel brace grub screw is facing downwards to the base plate 2 Hand tighten grub screws Temporary location 1x 2x Base Plate D 125 Page 13 ATTACH BASE PLATES SLIDE ON SHORT TEE A AND SWIVE...

Page 15: ...11 200mm Tallest user 200mm Good starting height is 100 200mm above reach 2x Height Sticker 2x Short Tee D 101 Page 14 APPLY HEIGHT STICKERS SET LADDER BAR HEIGHT Position short tee at measured height...

Page 16: ...bly 2 with short tee A located on other leg and 2x short tees at top positioned at the same set height from step 11 2 A 13 12 Page 15 FIRMLY TIGHTEN ALL GRUB SCREWS RUNG BOLTS Fully Tighten rung bolts...

Page 17: ...short tee A loose CHECK ALL FITTING GRUB SCREWS AND RUNG BOLTS ARE FULLY TIGHTENED 360 o 14 LEG ASSEMBLY x2 Page 16 Stand legs up with top tees facing each other Check all grub screws are fully tighte...

Page 18: ...1 tighten all grub screws 2 Attach second set of legs 2 tighten all grub screws ATTACH 2x LEGS TO LADDER Page 17 180 1 2 1 2 ASSEMBLY INSTRUCTIONS MAIN MONKEY BAR ASSEMBLY For the following step the l...

Page 19: ...page 4 2 Hammer in pegs x4 19 Page 18 FLIP ASSEMBLY OVER SECURE TO GROUND CRITICAL ENSURE YOUR FRAME IS 100 SQUARE AND LEVEL AS PER PAGE 6 BEFORE MOVING ONTO THE REST OF THE ASSEMBLY 180 1 With 2 peo...

Page 20: ...l below before tightening 2 Leave short tees hand tight only for assembly adjustment in a later step approx 825mm from end Rotate swing bars into ready position roughly locate fittings as shown 20 21...

Page 21: ...ews Page 20 Fit short swing bar assemblies from step 21 to the top of the main monkey bar legs check they are level then fully tighten all grub screws 22 ATTACH SHORT SWING BARS 1 2 CLUNK Ensure the e...

Page 22: ...k it is square and level then tighten all grub screws Variable 350 500mm 180 180 360 o 1 On flat level ground slide on 4 long short tees Fit rocket rings onto bar 2 Correctly fit the long short tees a...

Page 23: ...x Accessories Support Tube from step 25 2x Short Tee D 101 1 Feed the leg tubes through the accessories support tube long short tees side cargo net hoops and short tees A B A B located between cargo h...

Page 24: ...1 With 2 people lift the cargo net frame into position and fully insert elbows into the swing bars 2 Fully tighten all grub screws 27 ATTACH CARGO NET INTO POSITION Cargo net assembly from step 26 2x...

Page 25: ...on to stand on lower tube to make cargo net taught and level 3 Fully tighten all grub screws on long short tees A B 360 o 29 TIGHTEN CARGO NET Page 24 30 THE FOLLOWING STEPS ARE PERFORMED ON THE OTHER...

Page 26: ...tension tube ends 2x Extension tube assembly from step 31 2x Extension Tube 50Dia x 600mm 2x End Cap ATTACH EXTENSION TUBES 32 1 Fully insert extension tubes into extra long tees Plastic end cap facin...

Page 27: ...essories bar over so that grub screws are facing downwards 2 Fully insert brace bars into swivel brace and fully tighten grub screws Leave grub screw A B fixing swivel brace to accessories bar loose f...

Page 28: ...slide on floating accessories bar 2 Align plastic end cap on extension tube with edge of extra long tee and fully tighten grub screws 3 Leave brace tubes hanging loose Extension Tube Floating accesso...

Page 29: ...2 Fully tighten all grub screws ORDER OF STEPS 1 Slide brace tubes into swivel braces A 2 Tighten grub screws on A B 3 Slide D hard up against extra long tee X 4 Tighten grub screw on D 4 Slide C towa...

Page 30: ...TICAL TWIRLY TUBE 360 o Page 29 ASSEMBLY INSTRUCTIONS TWIRLY WHIRLY BAR ASSEMBLY ATTACH HORIZONTAL TWIRLY TUBE Fully insert twirly tube then firmly tighten all grub screws 1x Twirly Tube 50Dia x 900mm...

Page 31: ...nd bolts CHECK ALL FITTING GRUB SCREWS ARE FULLY TIGHTENED 360 o 4x 41 1 Adjust short tees to align level with twirly whirly bars 2 Tighten all grub screws fixing twirly whirlys to legs ATTACH TWIRLY...

Page 32: ...ed down 2 Loosen the grub screw fixing the short tee to the swing leg 6 Tighten grub screw fixing the short tee to the swing leg tube Apply to all twirly whirlys 3 Pull upwards on the twirly whirly ba...

Page 33: ...ngs shown 44 REFER TO SEPARATE ACCESSORIES INSTRUCTIONS IF APPLICABLE One of the best things about Funky Monkey Bars is the ability to add new equipment and accessories as your child and family grows...

Page 34: ...manufactured in accordance where applicable with Australian Standards AS4685 1 ASTM Global Standards F1148 Playgrounds Equipment Standard EN1176 AUSTRALIAN MADE AND OWNED 1x Manufacture Sticker 2x Lo...

Page 35: ...d twice a month during play season ensure 1 Tighten all hardware grub screws nuts and bolts 2 Pegs are in place and fully secure 3 Lubricate all metallic moving parts with WD40 or Vasaline trolley and...

Page 36: ...funkymonkeybars com www funkymonkeybars com 9 Cutting Way Yangebup WA 6164 we are social monkeys AUSTRALIAN MADE AND OWNED ABN IP Australia All Funky Monkey Bars designs are registered and protected u...