FUNKY MONKEY BARS THE CHEEKY LITTLE MONKEY, Assembly Instructions Manual

Page 1: ...THE CHEEKY LITTLE MONKEY ASSEMBLY INSTRUCTIONS WITHOUT NETBALL HOOP ...

Page 2: ...ren should be supervised by an adult at all times 9 Installing a gym crash mat under the fall zone area of your Funky Monkey Bars would be recommended for children learning this new skill This will reduce the chance of injury and build the child s confidence while they build strength and master the skill 10 Ensure you have thoroughly read your assembly and installation instructions and viewed our ...

Page 3: ...ocesses be performed on your Funky Monkey Bars Tighten all connections and hardware Check all protective coverings on bolts pipes edges and corners Replace if they are loose cracked or missing 3 Once a month during play season we would recommend the following maintenance processes be performed on your Funky Monkey Bars Lubricate all metallic moving parts as per instructions flying fox swing hooks ...

Page 4: ... tests have been performed by independent certified structural engineers in accordance with Australian Standard for Playground Equipment AS4685 1 2014 and European Standards EN1176 1 2008 The independent testing conducted on The Cheeky Little Monkey certified the frame to a load rating of 1403kgs or 23 users N A WITNESSED BY MODEL APPROVED BY 61 23 LOAD TESTING CERTIFICATION DATE COMMENTS DATE OF ...

Page 5: ... Bars not to scale 2 0 Metres clear fall zone 2 0 Metres clear fall zone not to scale PLAN VIEW SIDE VIEW FUNKY MONKEY BARS CHEEKY LITTLE MONKEY OVERALL DIMENSIONS 2 0 Metres clear fall zone 3 4 Metres 0 85 Metres 1 9 Metres 0 4 Metres 2 35 Metres 2 05 Metres 2 35 Metres 2 37 Metres 3 4 Metres 0 95 Metres Varies Varies Page 4 DIMENSIONS ...

Page 6: ... of allen key hand tighten grub screw as much as possible 2 Using other end of the allen key do one full 360 degree turn as a minimum use muscles ASSEMBLY TIPS o 360 CORRECT TIGHTENING METHOD OF RUNG BOLTS indicative diagram shown 1 With long end of allen key hand tighten bolt hard up against washer and outside of tube Hold rung to avoid rotation 2 Using short end of the allen key fully tighten ap...

Page 7: ...0 level square straight PLAN VIEW SIDE VIEW IT IS CRITICAL YOUR MAIN FRAME IS 100 SQUARE AND LEVEL indicative diagram shown If your frame is not straight or level remove pegs loosen grub screws re adjust re tighten and re peg the frame ASSEMBLY TIPS continued INSTALLATION ON A SLOPE If your frame is being installed on a slope ensure the monkey ladder bar is level Either install at different height...

Page 8: ...Not included Page 7 INVENTORY 50Dia x 900mm 50Dia x 2300mm 50Dia x 2300mm 50Dia x 1900mm 25Dia x 850mm 50Dia x 2300mm 4x Leg Tube 1x Swing Tube Short TUBES 2x 7 Rung Ladder Tube 4x Swing Leg Tube Accessories 4x Vertical Twirly Tube 11x Rung Tube 1x Tape Measure Not included 1x 17mm Rachet Not included 4x Horizontal Short Twirly Tube 50Dia x 450mm 50Dia x 1040mm 1x Cargo Tube ...

Page 9: ...of the best things about a Funky Monkey Bar is the ability to add new equipment and accessories as your child and family grows You can swap or add accessories to your existing frame or add extra frames that will give you more versatility to attach equipment Check out what we ve got in store now at WWW FUNKYMONKEYBARS COM 3x Swing Hooks 1x 2 3m Jungle Rope 1x Trapeze 1x Cargo Net ...

Page 10: ...1 7x Rung tube 2 Hand tighten all bolts as per page 5 Correct tightening method of rung bolts MONKEY BAR LADDER ASSEMBLY 2 Page 9 ASSEMBLY INSTRUCTIONS LADDER BAR ASSEMBLY 1 Assemble plastic rung inserts as shown above 2 Push inserts into both ends of all rungs 1 Assemble on flat surface 7x M10 Bolts 7x Washers ...

Page 11: ... 1x 7 Rung Ladder Tube 50Dia x 2300mm 14x 3 4 3 4 TURNS Page 10 ATTACH SECOND LADDER TUBE 7x M10 Bolts 7x Washers 1 Hand tighten all bolts as per page 5 Correct tightening method of rung bolts Ensure rungs do not spin whilst tightening ...

Page 12: ...STRUCTIONS LEG ASSEMBLY INSERT RUNGS ATTACH SECOND LEG AND CARGO NET 2x M10 Bolts 2x Washers 1 Slide cargo net onto second leg tube 2 Ensure one hoop is between the rungs Bolt leg to rungs Tighten rung bolts 1x Leg Tube Dia 50 x 2300mm 1x Leg Tube Dia 50 x 2300mm Cargo Net ...

Page 13: ...eight sticker application 2x Height Sticker 7 8 Tighten all grub screws on base plates 2x Base Plate D 125 Page 12 ATTACH BASE PLATES AND 1x SHORT TEE cargo net side APPLY HEIGHT STICKERS 1x Short Tee D 101 Leave short tee loose 2x ...

Page 14: ...if required 2x 3x Short Tee D 101 Page 13 SET LADDER BAR HEIGHT 10 FIRMLY TIGHTEN ALL GRUB SCREWS AND RUNG BOLTS 8x 360 o This short tee is for the twirly whirly supports and is on the other side for step 11 Hand tighten grub screws A B Temporary location A B Fully Tighten rung bolts o 3 4 turns ...

Page 15: ...T LOWER SHORT TEE TWIRLY WHIIRLY SHORT TEE ON OPPOSITE SIDE Leg with no cargo net and no lower short tee Twirly whirly short tee on right hand side Leg with cargo net and lower short tee Twirly whirly short tee on left hand side LEG ASSEMBLY x 2 SEE BELOW FOR DESIRED RESULT Height set step 9 ...

Page 16: ...D 131 ASSEMBLE VERTICAL TWIRLY TUBE Insert Twirly Tube fully into Elbow 360 o Page 15 ASSEMBLY INSTRUCTIONS TWIRLY WHIRLY BAR ASSEMBLY ATTACH HORIZONTAL TWIRLY TUBE Firmly tighten all grub screws 1x Horizontal Twirly Tube 50Dia x 450mm TWIRLY WHIRLY BAR x4 REPEAT STEPS 13 14 FOR 3 MORE TWIRLY WHIRLY BARS ...

Page 17: ...17 FLIP LEGS OVER 180 180 18 360 o Tighten all grub screws ATTACH 2x LEGS TO LADDER Page 16 ASSEMBLY INSTRUCTIONS MAIN MONKEY BAR ASSEMBLY 4x ...

Page 18: ...ammer in pegs x4 20 4x Pegs Page 17 FLIP ASSEMBLY OVER AND MOVE TO DESIRED LOCATION SECURE TO GROUND CRITICAL ENSURE YOUR FRAME IS 100 SQUARE AND LEVEL AS PER PAGE 6 BEFORE MOVING ONTO THE REST OF THE ASSEMBLY ...

Page 19: ...ve all other fittings loose during fitting 1 Thread cargo net swing bar through cargo net hoops and firmly tighten all grub screws attaching swing bars to legs on both sides 2 Slide short tee and swing hook onto cargo net swing bar end Firmly tighten bolts and grub screws 2x Elbow D 125 2x Swing Hook 1x Plastic End Cap Cargo Net Side Cargo Net Side 1x Short Tee D 101 1x Swing Hook 1x Short Swing T...

Page 20: ...t hoops and short tees 2 Tighten grub screws on both leg base plates short tees elbows on swing tubes 3 Ensure the distance between legs is consistant at 1040mm NOTE There are 3x short tees on the cargo net side Page 19 1040 between legs 2x Short Tee D 101 1x Base Plate D 131 1x Leg Tube Dia 50 x 2300mm 1040 between legs ...

Page 21: ... Page 20 24 ATTACH CARGO TUBE 1 Loosen grub screws on A B C short tees 2 Thread in bottom cargo tube between cargo net hoops fully engage into short tees 25 FULLY TIGHTEN ALL FIXINGS 360 o Tighten all grub screws on fixings connecting two or more pipes 360 o 1x Cargo Tube Dia 50 x 1040mm A B C ...

Page 22: ...ly tighten all grub screws 1 Fully insert cargo net end of accessories tube into short tee until it clunks against leg tube 2 Insert opposite end of accessories bar into short tee by pulling leg outwards Insert fully until it clunks againt leg tube ENSURE BOTH ENDS OF THE ACCESSORIES TUBE ARE FULLY ENGAGED INTO THE SHORT TEES FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY CLUNK ...

Page 23: ...IRLY WHIRLY BARS x4 1 Check frame is level and square 2 Hammer in all remaining pegs x6 Page 22 29 6x Pegs SECURE TO GROUND 1 Adjust height and orientation of short tees A B C D to align horizontally with twirly whirlys 2 Fully tighten all grub screws A B D C ...

Page 24: ...ub screws Apply your manufacturing sticker to a leg tube Page 23 ATTACH ACCESSORIES Attach accesories in desired position Firmly tighten grub screws and tighten swing hook bolts with rachet 2 3m Jungle Rope Trapeze centred between legs 30 ...

Page 25: ...At the beginning of each heavy play session especially a party and twice a month during play season ensure 1 Tighten all hardware grub screws nuts and bolts 2 Pegs are in place and fully secure 3 Lubricate all metallic moving parts with WD40 or vasaline trolley and swing hooks 4 Ensure your frame is level and square FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH ...

Page 26: ... funkymonkeybars com www funkymonkeybars com 9 Cutting Way Yangebup WA 6164 we are social monkeys AUSTRALIAN MADE AND OWNED ABN IP Australia All Funky Monkey Bars designs are registered and protected under IP Australian certification ...