FUNKY MONKEY BARS THE COMBAT NINJA, Assembly Instructions Manual

Page 1: ...THE COMBAT NINJA ASSEMBLY INSTRUCTIONS ...

Page 2: ...ht limit as recommended by Funky Monkey Bars 8 Children should be supervised by an adult at all times 9 Installing a gym crash mat under the fall zone area of your Funky Monkey Bars would be recommended for children learning this new skill This will reduce the chance of injury and build the child s confidence while they build strength and master the skill 10 Ensure you have thoroughly read your as...

Page 3: ...ocesses be performed on your Funky Monkey Bars Tighten all connections and hardware Check all protective coverings on bolts pipes edges and corners Replace if they are loose cracked or missing 3 Once a month during play season we would recommend the following maintenance processes be performed on your Funky Monkey Bars Lubricate all metallic moving parts as per instructions flying fox swing hooks ...

Page 4: ... by independent certified structural engineers in accordance with Australian Standard for Playground Equipment AS4685 1 2014 and European Standards EN1176 1 2008 The independent testing conducted on The Combat Ninja certified the frame to a load rating of 1920kgs or 32 users Maximum of 4 users on Combat Ladder Maximum of 3 users on Accessories Bar WITNESSED BY MODEL APPROVED BY 60 32 USER LOAD KG ...

Page 5: ...elevated hanging points of your Funky Monkey Bars not to scale 2 0 Metres clear fall zone 2 0 Metres clear fall zone not to scale Page 4 DIMENSIONS PLAN VIEW SIDE VIEW FUNKY MONKEY BARS COMBAT NINJA OVERALL DIMENSIONS 5 0 Metres 5 0 Metres 3 0 Metres 0 95 Metres 3 0 Metres 3 1 Metres 0 825 Metres 1 05 Metres 1 05 Metres ...

Page 6: ... of allen key hand tighten grub screw as much as possible 2 Using other end of the allen key do one full 360 degree turn as a minimum use muscles ASSEMBLY TIPS o 360 CORRECT TIGHTENING METHOD OF RUNG BOLTS INDICATIVE DIAGRAM SHOWN 1 With long end of allen key hand tighten bolt hard up against washer and outside of tube Hold rung to avoid rotation 2 Using short end of the allen key fully tighten ap...

Page 7: ... level square straight PLAN VIEW SIDE VIEW IT IS CRITICAL YOUR MAIN FRAME IS 100 SQUARE AND LEVEL indicative diagram shown If your frame is not straight or level remove pegs loosen grub screws re adjust re tighten and re peg the frame ASSEMBLY TIPS continued INSTALLATION ON A SLOPE If your frame is being installed on a slope ensure the monkey ladder bar is level Either install at different heights...

Page 8: ...19 6x Long Tee D 104L 50Dia x 900mm 50Dia x 2950mm 50Dia x 2950mm 50Dia x 2300mm 50Dia x 1040mm 50Dia x 1085mm 25Dia x 850mm 50Dia x 1085mm 50Dia x 2300mm 50Dia x 600mm 4x Leg Tube 6x Half Ladder tube 2x Cargo Tube TUBES 2x Ladder Tube 5x Accessories Tube 4x Swing Leg Tube 4x Extender Tube 8x Twirly Tube 22x Rung Tube 3x Top Support Tube 1x Tape Measure Not included 1x 17mm Rachet Not included 33D...

Page 9: ...s about a Funky Monkey Bar is the ability to add new equipment and accessories as your child and family grows You can swap or add accessories to your existing frame or add extra frames that will give you more versatility to attach equipment Check out what we ve got in store now at WWW FUNKYMONKEYBARS COM 10x Swing Hooks 1x 3m Jungle Rope 1x Boxing Bag 2x Roman Rings 4x Delta Rings 4x Ninja Grips ...

Page 10: ...9x Assembled Rungs from step 1 9x Rung tube Hand tighten all bolts MONKEY BAR LADDER ASSEMBLY 2 Page 9 ASSEMBLY INSTRUCTIONS LADDER BAR ASSEMBLY 1 Assemble plastic rung inserts as shown above 2 Push inserts into both ends of all rungs Assemble on flat surface 9x M10 Bolts 9x Washers ...

Page 11: ...FIRMLY TIGHTEN ALL GRUB SCREWS 1x Ladder Tube 50Dia x 2950mm 3 4 Hand tighten all bolts Page 10 ATTACH SECOND LADDER TUBE 9x M10 Bolts 9x Washers See page 5 for correct tightening method o 3 4 turns 18x ...

Page 12: ...ts 3x Washers 1x Half Ladder Tube 50Dia x 1085mm Page 11 ASSEMBLY INSTRUCTIONS COMBAT LADDER ASSEMBLY ATTACH SECOND HALF LADDER TUBE 6 COMBAT LADDER x3 5 3x Rung tube 3x M10 Bolts 3x Washers Hand tighten all bolts Assemble on flat surface 3x Assembled Rungs from step 1 ...

Page 13: ...8 REPEAT STEPS 5 7 FOR 2 MORE COMBAT LADDERS FIRMLY TIGHTEN ALL GRUB SCREWS COMBAT LADDER x3 7 Page 12 9 6x 3 4 turns ...

Page 14: ... 2 Hand tighten grub screw SLIDE ON REDUCING TEE 1x Reducing Tee D 101 D48 B34 10 11 2x Assembled Rungs from step 1 Tighten all bolts Page 13 ASSEMBLY INSTRUCTIONS LEG ASSEMBLY INSERT RUNGS INTO LEG 2x M10 Bolts 2x Washers 1x Leg Tube 50Dia x 2300mm 1x Leg Tube 50Dia x 2300mm ...

Page 15: ...13 Tighten all grub screws 2x Base Plate D 125 Page 14 ATTACH BASE PLATES 1 Slide on reducing tee and position between the rungs 2 Tighten all bolts 12 ATTACH SECOND LEG 2x M10 Bolts 2x Washers 2x ...

Page 16: ... 15 200mm Tallest user 200mm Good starting height is 100 200mm above reach Position Short Tee at measured height 2x Height Sticker 2x 2x Short Tee D 101 Page 15 APPLY HEIGHT STICKERS SET LADDER BAR HEIGHT ...

Page 17: ...x 2 Only one set of legs to have reducing tee Fully Tighten rung bolts o 3 4 turns 8x 360 o Hand tighten grub screw A Temporary location Fully tighten all others FIRMLY TIGHTEN ALL GRUB SCREWS AND RUNG BOLTS A Height set step 15 Standing up with top tees facing each other Check all grub screws are fully tightened ...

Page 18: ...RTICAL TWIRLY TUBE Insert Twirly Tube fully into Elbow 360 o Page 17 ASSEMBLY INSTRUCTIONS TWIRLY WHIRLY BAR ASSEMBLY ATTACH HORIZONTAL TWIRLY TUBE 1x Twirly Tube 50Dia x 900mm TWIRLY WHIRLY BAR x4 REPEAT STEPS 19 20 FOR 3 MORE TWIRLY WHIRLY BARS CLUNK Fully insert twirly tube then firmly tighten all grub screws ...

Page 19: ...23 FLIP LEGS OVER 180 180 24 360 o Tighten all grub screws ATTACH 2x LEGS TO LADDER Page 18 ASSEMBLY INSTRUCTIONS MAIN MONKEY BAR ASSEMBLY ...

Page 20: ... 26 4x Pegs Page 19 FLIP ASSEMBLY OVER SECURE TO GROUND CRITICAL ENSURE YOUR FRAME IS 100 SQUARE AND LEVEL AS PER PAGE 6 BEFORE MOVING ONTO THE REST OF THE ASSEMBLY Select suitable location Hammer in pegs x4 ...

Page 21: ...BAR ASSEMBLY ON TOP x2 2x Short Tee D 101 2x Accessories Tube Dia 50 x 2950mm 2x Straight Through D 119 Slide straight through fitting and short tee onto 2950 tube loosely tighten 1 Make sure 2950mm tube is centered and level on ladder 2 Tighten lower grub screws 1060 1060 1060 1060 ...

Page 22: ... 2x Short Tee D 101 2x Base Plate D 131 2x Elbow D 125 2x Swing Leg Tube Dia 50 x 2300mm Fully tighten grub screws on bases elbows and reducing tees NOTE There is an additional step tube and reducing tee to be installed on the end with the existing reducing tee 2x Short Tee D 101 1x Reducing Tee D 101 D48 B34 1x Step Tube 33Dia x 1040mm 360 o ...

Page 23: ...LADDER JOINER 1 Attach second combat ladder to 145º joiner then attach second joiner Insert plastic end caps into top support tubes Slide on 145º 3 way fittings 2x Top Support Tube Dia 50 x 1085mm 2x Plastic End Cap 1x Combat Joiner from step 31 1x Combat Ladder from step 9 1x Combat Ladder from step 9 2 Ensure plastic end cap in top support tube is flush with end of 145º fitting ASSEMBLY INSTRUCT...

Page 24: ...fixings except onto swing bar 35 ASSEMBLE SUPPORT SECTION 36 ATTACH SUPPORT SECTION TO COMBAT LADDER 1x Short Tee D 101 180º 1x Swing Hooks 2x Elbow D 125 1x Top Support Tube Dia 50 x 1085mm 1 Tighten grub screws on elbows Leave short tee and swing hook loose on support tube 2 Flip over assembly for installation 360 o 1x Support Section from step 35 Tighten all elbow grub screws ...

Page 25: ...OMBAT LADDER Leave short tee loose on support tube 37 ASSEMBLE SUPPORT LEG 1 Tighten grub screw on 4 hole base plate Fully tighten fixing to leg 1x 4 Hole Base Plate D 131 1x Accessories Tube Dia 50 x 2950mm 1x Support Leg from step 37 ...

Page 26: ...IFT COMBAT LADDER INTO POSITION 1 By pushing inwards and upwards on the support leg move the combat ladder up into position 2 The second person up a 3m ladder should guide the combat ladder into the short tees 2 Fully Tighten all grub screws 360 o A B C Base plate A B Base plate C ...

Page 27: ... Short Tee D 101 2x Base Plates D 131 2x Swing Leg Dia 50 x 2300mm 2x Extra Long Tee D 104L Ensure swing leg is not over inserted is level with side hole Ensure swing bar is fully inserted into extra long tee 1x Legs from step 39 CLUNK ASSEMBLY INSTRUCTIONS 3m OVERHEAD EXTENDER 1x Swing Hooks 1x Legs from step 39 Make sure legs are level and square Swing Bar ...

Page 28: ...MBLE ACCESSORY BARS x2 4x Extra Long Tee D 104L 8x Swing Hooks if applicable Ensure accessories tube is not over inserted is level with through hole of extra long tees Page 27 2x Accessories Tube Dia 50 x 2950mm SIDE ACCESSORIES BAR TOP ACCESSORIES BAR 4x Extender Tube Dia 50 x 600mm 600 600 600 600 600 Ensure extension tubes are fully inserted into swing leg extra long tees CLUNK ...

Page 29: ... accessory bar and tighten grub screws at desired height Ensure bar is level 46 ASSEMBLE TOP ACCESSORY BAR Top accessory bar from step 44 4x Elbow D 125 2x Cargo Tube Dia 50 x 1040mm 360 o 1 Centre accessory bar on cargo tubes 2 Fully insert cargo tubes into elbows until you hear the clunk sound 3 Tighten all grub screws CLUNK 2x ...

Page 30: ...ch end install top accessory bar assembly 2x Top accessory bar from step 46 2 Tighten all grub screws firmly Page 29 48 SECURE TO GROUND 1 Check level and square 2 Hammer in pegs x3 2x Pegs 360 o 360 o 2 Don t forget to tighten all extender tube fixings ...

Page 31: ...tee as per step 49 2 Loosen the grub screw fixing the short tee to the swing leg 6 Tighten grub screw fixing the short tee to the swing leg tube 3 Pull upwards on the twirly whirly bar to make a slight angle 4 Peg down base plates on twirly whirly 5 Push down on the twirly whirly bar until horizontal bar is level 50 49 Tighten all grub screws ATTACH TWIRLY WHIRLY BARS x4 360 o 4x Twirly Whirly Bar...

Page 32: ...all grub screws Apply your manufacturing sticker to a leg tube Page 31 ATTACH ACCESSORIES Attach accesories in desired position and tighten swing hook bolts with rachet 3m Jungle Rope Boxing Bag Roman Rings Delta Rings Ninja Grips 51 ...

Page 33: ...E have fun At the beginning of each heavy play session especially a party and twice a month during play season ensure 1 Tighten all hardware grub screws nuts and bolts 2 Pegs are in place and fully secure 3 Lubricate all metallic moving parts trolley and swing hooks 4 Ensure your frame is level and square FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH ...

Page 34: ... funkymonkeybars com www funkymonkeybars com 9 Cutting Way Yangebup WA 6164 we are social monkeys AUSTRALIAN MADE AND OWNED ABN IP Australia All Funky Monkey Bars designs are registered and protected under IP Australian certification ...