FUNKY MONKEY BARS THE ORANGUTAN, Assembly Instructions Manual

Page 1: ...THE ORANGUTAN ASSEMBLY INSTRUCTIONS...

Page 2: ...mended by Funky Monkey Bars 8 Children should be supervised by an adult at all times 9 Installing a gym crash mat under the fall zone area of your Funky Monkey Bars would be recommended for children l...

Page 3: ...cesses be performed on your Funky Monkey Bars Tighten all connections and hardware Check all protective coverings on bolts pipes edges and corners Replace if they are loose cracked or missing 3 Once a...

Page 4: ...ysical testing The tests have been performed by independent certified structural engineers in accordance with Australian Standard for Playground Equipment AS4685 1 2014 and European Standards EN1176 1...

Page 5: ...evated hanging points of your Funky Monkey Bars not to scale 2 0 Metres clear fall zone 2 0 Metres clear fall zone not to scale Page 4 DIMENSIONS PLAN VIEW SIDE VIEW FUNKY MONKEY BARS THE ORANGUTAN OV...

Page 6: ...of allen key hand tighten grub screw as much as possible 2 Using other end of the allen key do one full 360 degree turn as a minimum use muscles ASSEMBLY TIPS o 360 CORRECT TIGHTENING METHOD OF RUNG B...

Page 7: ...level square straight PLAN VIEW SIDE VIEW IT IS CRITICAL YOUR MAIN FRAME IS 100 SQUARE AND LEVEL indicative diagram shown If your frame is not straight or level remove pegs loosen grub screws re adjus...

Page 8: ...RED FOR INSTALLATION FITTINGS 1x Spirit Level Not included Page 7 INVENTORY 50Dia x 900mm 50Dia x 2950mm 50Dia x 2300mm 25Dia x 850mm 50Dia x 2300mm 4x Adj Leg Tube TUBES 2x Ladder Tube 2x Swing Leg T...

Page 9: ...applicable One of the best things about a Funky Monkey Bar is the ability to add new equipment and accessories as your child and family grows You can swap or add accessories to your existing frame or...

Page 10: ...x Assembled Rungs from step 1 9x Rung tube Hand tighten all bolts MONKEY BAR LADDER ASSEMBLY 2 Page 9 ASSEMBLY INSTRUCTIONS LADDER BAR ASSEMBLY 1 Assemble plastic rung inserts as shown above 2 Push in...

Page 11: ...IRMLY TIGHTEN ALL RUNG BOLTS 1x Ladder Tube 50Dia x 2950mm 3 4 Hand tighten all bolts Page 10 ATTACH SECOND LADDER TUBE 9x M10 Bolts 9x Washers o 3 4 turns 18x See page 5 for correct tightening method...

Page 12: ...1 Hand tighten all bolts Hand tighten all bolts 7 Page 11 ASSEMBLY INSTRUCTIONS LEG ASSEMBLY INSERT RUNGS ATTACH SECOND LEG 2x M10 Bolts 2x Washers 2x M10 Bolts 2x Washers Insert plastic end caps into...

Page 13: ...8 9 Tighten all grub screws Hand tighten grub screws Temporary location 1x 2x Base Plate D 125 1x Short Tee D 101 Page 12 ATTACH BASE PLATES SLIDE ON SHORT TEE a A...

Page 14: ...11 200mm Tallest user 200mm Good starting height is 100 200mm above reach Position short tee at measured height 2x Height Sticker 2x 2x Short Tee D 101 Page 13 APPLY HEIGHT STICKERS SET LADDER BAR HEI...

Page 15: ...embly 2 with short tee A located on other leg and 2x short tees at top positioned at the same set height from step 11 2 A 13 12 Page 14 FIRMLY TIGHTEN ALL GRUB SCREWS RUNG BOLTS 4x 360 o Fully Tighten...

Page 16: ...ws and bolts Leave short tee A loose CHECK ALL FITTING GRUB SCREWS AND RUNG BOLTS ARE FULLY TIGHTENED 360 o 14 LEG ASSEMBLY x2 Page 15 Standing up with top tees facing each other Check all grub screws...

Page 17: ...TICAL TWIRLY TUBE 360 o Page 16 ASSEMBLY INSTRUCTIONS TWIRLY WHIRLY BAR ASSEMBLY ATTACH HORIZONTAL TWIRLY TUBE Fully insert twirly tube then firmly tighten all grub screws 1x Twirly Tube 50Dia x 900mm...

Page 18: ...legs 1 tighten all grub screws 2 Attach second set of legs 2 tighten all grub screws ATTACH 2x LEGS TO LADDER Page 17 180 1 2 1 2 ASSEMBLY INSTRUCTIONS MAIN MONKEY BAR ASSEMBLY For the following step...

Page 19: ...22 Select suitable location Hammer in pegs x4 23 Page 18 FLIP ASSEMBLY OVER SECURE TO GROUND CRITICAL ENSURE YOUR FRAME IS 100 SQUARE AND LEVEL AS PER PAGE 6 BEFORE MOVING ONTO THE REST OF THE ASSEMB...

Page 20: ...s and fully tighten elbow grub screws Leave short tees and swing hooks loose for assembly adjustment Rotate swing bars into ready position roughly locate fittings as shown 24 25 2x ASSEMBLED SHORT SWI...

Page 21: ...check they are level then fully tighten all grub screws 26 ATTACH SHORT SWING BARS 1 On flat level ground slide on all fittings 2 Firmly tighten elbow base plate grub screws leave short tee loose 27...

Page 22: ...ub screws 360 o 1 Check level and square 2 Hammer in pegs x2 1 2 Slide legs onto short swing bar Fully tighten elbow grub screws 28 ATTACH LEGS x2 Short swing bar Leg assemblies from step 27 2x Pegs 2...

Page 23: ...nd bolts CHECK ALL FITTING GRUB SCREWS ARE FULLY TIGHTENED 360 o 4x 30 1 Adjust short tees to align level with twirly whirly bars 2 Tighten all grub screws fixing twirly whirlys to legs ATTACH TWIRLY...

Page 24: ...ed down 2 Loosen the grub screw fixing the short tee to the swing leg 6 Tighten grub screw fixing the short tee to the swing leg tube Apply to all twirly whirlys 3 Pull upwards on the twirly whirly ba...

Page 25: ...ach new accessories in desired position if applicable and tighten swing hook bolts with rachet Orangutan supplied accessory trapeze shown 33 Orangutan supplied accessory sling swing shown REFER TO SEP...

Page 26: ...s has been designed and manufactured in accordance where applicable with Australian Standards AS4685 1 ASTM Global Standards F1148 Playgrounds Equipment Standard EN1176 AUSTRALIAN MADE AND OWNED 1x Ma...

Page 27: ...d twice a month during play season ensure 1 Tighten all hardware grub screws nuts and bolts 2 Pegs are in place and fully secure 3 Lubricate all metallic moving parts with WD40 or Vasaline trolley and...

Page 28: ...funkymonkeybars com www funkymonkeybars com 9 Cutting Way Yangebup WA 6164 we are social monkeys AUSTRALIAN MADE AND OWNED ABN IP Australia All Funky Monkey Bars designs are registered and protected u...