FUNKY MONKEY BARS THE TAMARIN, Assembly Instructions Manual

Page 1: ...THE TAMARIN ASSEMBLY INSTRUCTIONS...

Page 2: ...y Funky Monkey Bars 8 Children should be supervised by an adult at all times 9 Installing a gym crash mat under the fall zone area of your Funky Monkey Bars would be recommended for children learning...

Page 3: ...cesses be performed on your Funky Monkey Bars Tighten all connections and hardware Check all protective coverings on bolts pipes edges and corners Replace if they are loose cracked or missing 3 Once a...

Page 4: ...sical testing The tests have been performed by independent certified structural engineers in accordance with Australian Standard for Playground Equipment AS4685 1 2014 and European Standards EN1176 1...

Page 5: ...fall zone 2 0 Metres clear fall zone A mimimum of 2 0 Metres clear fall zone is recommended around the elevated hanging points of your Funky Monkey Bars 3 15 Metres 2 3 Metres 0 95 M Varies not to sca...

Page 6: ...of allen key hand tighten grub screw as much as possible 2 Using other end of the allen key do one full 360 degree turn as a minimum use muscles ASSEMBLY TIPS o 360 CORRECT TIGHTENING METHOD OF RUNG B...

Page 7: ...level square straight PLAN VIEW SIDE VIEW IT IS CRITICAL YOUR MAIN FRAME IS 100 SQUARE AND LEVEL indicative diagram shown If your frame is not straight or level remove pegs loosen grub screws re adju...

Page 8: ...x Elbow D 125 11x Base Plate D 131 15x Peg 1x Straight Through D 119 50Dia x 900mm 50Dia x 2950mm 50Dia x 2300mm 50Dia x 1150mm 50Dia x 450mm 25Dia x 850mm 50Dia x 2300mm 4x Adj Leg Tube 3x Dip Vertic...

Page 9: ...COMPONENTS not applicable One of the best things about a Funky Monkey Bar is the ability to add new equipment and accessories as your child and family grows You can swap or add accessories to your exi...

Page 10: ...1x Ladder Tube 50Dia x 2950mm 9x Rung tube Hand tighten all bolts MONKEY BAR LADDER ASSEMBLY 2 Page 9 ASSEMBLY INSTRUCTIONS LADDER BAR ASSEMBLY 1 Assemble plastic rung inserts as shown above 2 Push in...

Page 11: ...IRMLY TIGHTEN ALL RUNG BOLTS 1x Ladder Tube 50Dia x 2950mm 3 4 Hand tighten all bolts Page 10 ATTACH SECOND LADDER TUBE 9x M10 Bolts 9x Washers o 3 4 turns 18x See page 5 for correct tightening method...

Page 12: ...00mm 2x Assembled Rungs from step 1 Hand tighten all bolts Hand tighten all bolts 7 Page 11 ASSEMBLY INSTRUCTIONS LEG ASSEMBLY INSERT RUNGS ATTACH SECOND LEG 2x M10 Bolts 2x Washers 2x M10 Bolts 2x Wa...

Page 13: ...rung and base plate Tighten all grub screws Hand tighten grub screws on short tees B and C Temporary location 2x Base Plate D 125 2x Short Tee D 101 Page 12 ATTACH BASE PLATES SHORT TEE a SLIDE ON SH...

Page 14: ...11 200mm Tallest user 200mm Position short tee at measured height 2x 2x Short Tee D 101 Page 13 SET LADDER BAR HEIGHT 2x Height Sticker APPLY HEIGHT STICKERS Good starting height is 100 200mm above re...

Page 15: ...de 2 13 12 Page 14 FIRMLY TIGHTEN ALL GRUB SCREWS RUNG BOLTS 5x 360 o Fully Tighten rung bolts o 3 4 turns Leave grub screw B and C hand tight Temporary location Fully tighten all others 4x 3x Short T...

Page 16: ...n all grub screws and bolts Leave short tees B C E hand tight for later adjustment CHECK ALL FITTING GRUB SCREWS AND RUNG BOLTS ARE FULLY TIGHTENED 360 o 14 LEG ASSEMBLY x2 Page 15 Leg assembly 2 is t...

Page 17: ...TICAL TWIRLY TUBE 360 o Page 16 ASSEMBLY INSTRUCTIONS TWIRLY WHIRLY BAR ASSEMBLY ATTACH HORIZONTAL TWIRLY TUBE Fully insert twirly tube then firmly tighten all grub screws 1x Twirly Tube 50Dia x 900mm...

Page 18: ...of legs 1 tighten all grub screws 2 Attach second set of legs 2 tighten all grub screws ATTACH 2x LEGS TO LADDER Page 17 180 2 1 1 2 ASSEMBLY INSTRUCTIONS MAIN MONKEY BAR ASSEMBLY For the following st...

Page 19: ...22 Select suitable location Hammer in pegs x4 23 Page 18 FLIP ASSEMBLY OVER SECURE TO GROUND CRITICAL ENSURE YOUR FRAME IS 100 SQUARE AND LEVEL AS PER PAGE 6 BEFORE MOVING ONTO THE REST OF THE ASSEMB...

Page 20: ...rt elbows and base plates then fully tighten all grub screws Fully insert all fixings Adjust height of short tee on leg check it is level and square 25 ATTACH DIP STATION LEG 1 DIP BAR Insert Twirly T...

Page 21: ...ighten all grub screws Insert brace tubes into short tees and fully tighten all grub screws on dip station 26 27 ATTACH OTHER DIP STATION SIDE Page 20 ASSEMBLE OTHER DIP STATION SIDE 3 2 2x Brace Tube...

Page 22: ...gym bar tube into the reducing tee on the main monkey bar leg Ensure gym bar is level and fully tighten all fixings 29 ATTACH GYM BAR 1x Plastic End Cap 1x Base Plate D 131 4 hole 1x Straight Through...

Page 23: ...el and square Loosen and adjust if not 2 Hammer in pegs 7x 3 Check all fixings are fully tight 4x Pegs 30 SECURE TO GROUND Single pegs for dip station base plates Four pegs for gym bar base plate 3x P...

Page 24: ...HIRLY BARS x4 Twirly whirly bars assembled in step 19 Tighten all grub screws 360 o 1 Ensure frame is square and level 2 Firmly tighten all grub screws and bolts 360 o 1 Adjust short tees to align lev...

Page 25: ...pegged down 2 Loosen the grub screw fixing the short tee to the leg tube 6 Tighten grub screw fixing the short tee to the leg tube Apply to all twirly whirlys 3 Pull upwards on the twirly whirly bar t...

Page 26: ...n Attach any new accesories in desired position if applicable and tighten any swing hook bolts with rachet 34 1 Ensure frame is square and level 2 Firmly tighten all grub screws and bolts 3 All base p...

Page 27: ...t the beginning of each heavy play session especially a party and twice a month during play season ensure 1 Tighten all hardware grub screws nuts and bolts 2 Pegs are in place and fully secure 3 Lubri...

Page 28: ...funkymonkeybars com www funkymonkeybars com 9 Cutting Way Yangebup WA 6164 we are social monkeys AUSTRALIAN MADE AND OWNED ABN IP Australia All Funky Monkey Bars designs are registered and protected u...