Furuno 2167DS-BB, Installation Manual

Page 1: ...2 WIRING 2 1 2 1 Wiring Overview 2 1 2 2 Antenna Unit 2 2 2 3 Monitor Unit for FAR 2167DS 2 7 2 4 Processor Unit 2 8 2 5 Power Supply Unit 2 13 2 6 Changing AC Power Specification 2 15 3 ADJUSTMENTS 3...

Page 2: ...utor Dealer 9 52 Ashihara cho Nishinomiya 662 8580 JAPAN Telephone 81 0 798 65 2111 Fax 81 0 798 65 4200 A FEB 2007 Printed in Japan All rights reserved F APR 11 2011 Pub No IME 35230 F 00014869015 00...

Page 3: ...energy which can be harmful particularly to your eyes Never look directly into the antenna aperture from a close distance while the radar is in operation or expose yourself to the transmitting antenna...

Page 4: ...llation Fire electrical shock or injury can result if the power is on during the installation Use only the specified power cables Use of power cables that are thinner than those specified can cause fi...

Page 5: ...TRANSFORMER RU 1803 440 VAC 1 50 60 Hz GYRO CONVERTER GC 10 100 230 VAC 1 50 60 Hz SWITCHING HUB HUB 100 Equipment category Unit Antenna Other units Category Exposed to weather Protected from weather...

Page 6: ...730 000 082 191 40 m signal cable RW 9600 CP03 25720 000 080 437 50 m signal cable RW 9600 CP03 25800 000 080 434 1 Cable assy for monitor unit CP03 25602 008 535 940 1 For processor unit CP03 31401 0...

Page 7: ...NK 10M 000 150 200 Processor unitQControl unit 10 m S03 9 5 8 8P 008 206 640 External radar 5 m 8 8P S03 9 10 8 8P 008 206 650 External radar 10 m 8 8P S03 9 15 8 8P 008 209 160 External radar 15 m 8...

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Page 9: ...lections from the radar reflector will not be received by the radar antenna The standard antenna unit orientation has the cable glands directed toward the bow Leave sufficient space around the unit fo...

Page 10: ...ip s vibration and rolling This exerts excessive levels of stress at the base of the radiator which can damage the radiator To prevent this relocate the antenna unit or if relocation is not possible r...

Page 11: ...sely oriented the radiator cannot be set to the bracket 5 Loosely fix the radiator to the radiator bracket with hex bolts M10 25 spring washers and flat washers 6 Remove the guide pins and tighten the...

Page 12: ...ng fixtures collar and ropes Spring washer Supplied as accessories Remove after installation Spring washer Lifting fixture Collar Flat washer M12 Hex bolt M12x20 Torque 63 5 Nm Remove lifting fixture...

Page 13: ...nting platform must be over 250 mm The thickness of the platform must be over 15 mm The reinforcement rib must be installed diagonally as shown below Installation of reinforcement ribs WARNING Do not...

Page 14: ...ashers 6 Connect the other end of the ground wire to the ground terminal on the antenna unit 7 Coat the ground terminal ground point on the mounting platform and fixing bolts on the antenna unit with...

Page 15: ...ce on the sides and rear of the unit to facilitate maintenance referring to the outline drawing for maintenance space The monitor unit will give interference to a magnetic compass if it is placed too...

Page 16: ...the above assembly to the mounting location with four hex bolts M12 dockyard supply 3 Fasten the monitor unit to the mounting hanger assembly with four hex bolts M6 25 supplied 4 Cover each hex bolt w...

Page 17: ...too bright in the daytime use the optional hood Type FP03 11500 Code No 001 020 090 to shade the screen Contents of hood Name Type Code No Qty Hood FP03 11501 001 020 120 1 Fixing plate 03 163 2202 0...

Page 18: ...of heat that can build up inside the cabinet Locate the equipment away from places subject to water splash and rain Determine the mounting location considering the length of the signal cable between...

Page 19: ...ews M4 from the under side of the desktop M4 screws with a sufficient length for the thickness of the desktop should be provided locally Mounting dimensions for control unit RCU 014 Mounting dimension...

Page 20: ...plate to the control unit with four screws 4 Screw the wing screw to each mounting plate and then insert hex bolt to each wing screw 5 Fasten each wing screw and then fasten the hex nuts as shown in...

Page 21: ...1 13 Connecting RCU 016 in series with RCU 014 Control unit RCU 014 inside view 1 Pass the cable from RCU 016 2 Plug in connector to J502 3 Clamp the copper part of the cable with the cable clamp...

Page 22: ...n below Changing cable entrance on control unit RCU 015 RCU 016 Cable clamp 03 163 7804 Screw M3X8 torque 10 78 Nm Screw M4X8 torque 1 47 Nm 2 Pull out cable 1 Remove cable clamp 3 Pass cable thru thi...

Page 23: ...etic compass will be affected if the processor unit is placed too close to it Observe the compass safe distances on page ii to prevent interference to a magnetic compass Mounting procedure Fix the uni...

Page 24: ...y For mounting on a bulkhead do the following 1 Mark location for mounting holes 2 Screw in the self tapping screws at the location for the bottom fixing holes leaving a gap of about 5 mm between the...

Page 25: ...60 Hz DVI D D SINGLELINK 5 10m CONTROL UNIT RCU 016 MEMORYCARD INTERFACE CU 200 FAR F4 F3 F2 F1 ANTENNA UNIT 110 VAC 3 60 Hz 220 VAC 3 50 Hz 440 VAC 3 50 Hz POWER SUPPLY UNIT RU 6522 RU 5693 RU 5466 1...

Page 26: ...s c Shorten cores except coax considering their locations on the terminal inside the antenna unit d Shorten the shield leaving 140 mm Attach crimp on lug FV5 5 4 yellow 4 to shield e Remove the sheath...

Page 27: ...nd 3 6 Lead the signal cable through its cable gland and then into the chassis Coat the threaded part of gland nut with sealant supplied and then tighten the nut Antenna unit front view Gasket Signal...

Page 28: ...able tie 11 Unfasten the gland nut for the HV cable and remove gasket flat washers 3 pcs and gland cap The gland cap may be discarded 12 Fabricate the HV cable as shown below How to fabricate HV cable...

Page 29: ...e with putty Fabricating the power cable TYPCY 2 5 1 Use a ratchet or box wrench to open the port side cover on the antenna unit 2 Unfasten the gland nut for the power cable and remove gasket flat was...

Page 30: ...sher etc onto HV cable 6 Pass the power cable though its cable gland and then tighten the gland nut 7 Pass the power cable to the rear of the antenna unit Antenna unit left side view 8 Connect the pow...

Page 31: ...power line is grounded connect one end of the line to the C common terminal and the other end to the H terminal Fabricating the power cable DPYC 2 5 1 Remove the armor from the cable by 40 mm 2 Remov...

Page 32: ...ine is grounded connect one end of the line to the C common terminal and the other end to the H terminal Fabricating the power cable DPYC 2 5 1 Remove the armor from the cable by 40 mm 2 Remove the vi...

Page 33: ...h end is different Cable XH10P W 6P L 20 30M When the RCU 016 is installed optional cable XH10P W 5P A L 10 20 30M is required Cable fabrication for each end is the same F1 1 2 ACK 18 9 AIS 1 7 AD100...

Page 34: ...8 J612 J610 J608 J607 J606 J605 J604 J603 J602 J601 J617 J616 PSU External alarm J654 J615 J614 J613 Tx HV line J609 Cable clamp 03P9342 Gyro converter board or AD 100 Speed log Navigator Heading sens...

Page 35: ...then wind shield around armor Vinyl sheath Coaxial cable 6 60 450 5 Conductor 5 9 Coaxial cable 14 Fold back shield L Armor L According to location of connector 6 60 Peel paint 60 Peel paint L 5 Shiel...

Page 36: ...as no effect J618 SEMI LOG Video signal of main radar controlled GAIN and STC is output Overall gain When input video level is adjusted to 4 Vp p the gain becomes the same as that on the master radar...

Page 37: ...ne is grounded connect one end of the line to the C common terminal and the other end to the H terminal Power supply unit inside view Fabricating cable connected to terminal TB1 TB2 TB3 Terminal TB1 c...

Page 38: ...Terminal TB3 1 3 TPYCY 2 5 between power control section and antenna Terminal TB3 6 8 9 TPYCY 1 5 between power control section and antenna Armor L 100 For TPYC 2 5 150 For TPYC 1 5 L FV2 4 30 Peel p...

Page 39: ...ip s mains Then adjust the overvoltage detection circuit the pro cedure for which is shown on the next page Note When switching from 220 VAC to 100 VAC construct a jumper connector locally referring t...

Page 40: ...r 100 VAC set 144 VAC For 220 VAC set 288 VAC 5 Turn on the radar and rotate R21 counterclockwise gradually until the overvoltage detection cir cuit activates i e power supply cuts off 6 Lower the out...

Page 41: ...age detection circuit using a variable transformer Note When switching from 220 VAC to 100 VAC construct a jumper connector locally referring to the illustration below VH6 connector housing is to be p...

Page 42: ...processor unit as follows For 100 VAC set 144 VAC For 220 VAC set 288 VAC 5 Turn on the radar and rotate R21 counterclockwise gradually until the overvoltage detection cir cuit activates i e power su...

Page 43: ...3 Left click the MENU box at the right side of the screen 4 Spin the thumbwheel to choose 1 ECHO and then push the thumbwheel ECHO menu 5 Spin the thumbwheel to choose 3 TUNE INITIALIZE 6 Push the th...

Page 44: ...sor inside the effective display area d Roll the trackball coarse adjustment or spin the thumbwheel fine adjustment to bisect the target with the EBL 3 Read the target bearing 4 Measure the bearing of...

Page 45: ...bearing difference The setting range is 0 to 359 9 RCU 015 Spin the thumbwheel to set the bearing difference and then push the thumbwheel The setting range is 0 to 359 9 10 Confirm that the target ec...

Page 46: ...utton five times You should hear three beeps on the fifth push The INITIALIZE menu appears Choose 4 INSTALLATION to show the installation menus How to adjust heading of external radar from this radar...

Page 47: ...operly 3 Select a target echo which should be displayed straightly 4 On the ECHO ADJ menu On the ECHO ADJ menu choose 4 TIMING ADJ ECHO ADJ menu 5 Spin the thumbwheel to set a suitable value which cau...

Page 48: ...rol to suppress sea clutter 4 On the ECHO ADJ menu choose 5 MBS ECHO ADJ menu 5 Spin the thumbwheel to set a suitable value so that the main bang disappears The setting range is 0 to 255 6 Left click...

Page 49: ...he screen It takes about five min utes to complete the adjustment after which the radar goes into stand by DEFAULT ANT HEIGHT Select height m of the radar antenna unit from the sea surface from among...

Page 50: ...no echoes appear on the display To enter an area enter start bearing relative to heading and dead sector angle To erase the area enter 0 for both the START and ANGLE options The setting range of STAR...

Page 51: ...pe from among the following options IMO IMO compliant A Near IMO specifications B International fishing vessels C Japanese flag vessels W Washington state USA ferry ON TIME and TX TIME These items sho...

Page 52: ...for AIS Enter the GPS antenna position from the bow and left side The setting ranges are the same as above CONNING POSN Enter the conning position from the bow and left side The setting ranges are the...

Page 53: ...PA tracking range 24 or 32 nm ECHO LEVEL Set echo detection level The setting range is 1 to 31 QV DISPLAY OFF Normal picture ON Quantized picture Always off at power on ARP W O GYRO Not shown on IMO r...

Page 54: ...on on it The setting range is 1 to 5 GATE SIZE Set the gate size among S M L or LL FILTER RESPONSE Set the filter response function The setting range is 1 to 4 Choose 1 for better trackability 4 for b...

Page 55: ...e echo averaging without a gyrocompass ARP SELECT Choose ARPA or ATA depending on your radar system INS Choose appropriate item according to the ECDIS connected OFF No connection SERIAL When connectin...

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Page 57: ...dar screen This section explains how to install the GC 10 mainly consisting of the GYRO CONVERTER board and set it up according to the gyrocompass connected Installing the GYRO CONVERTER board Necessa...

Page 58: ...two screws Fixing GYRO CONVERTER board inside the processor unit 4 Connect the GYRO CONVERTER board to the 03P9342 board with XH PH 03 2088 connector assy 6 14P and NH connector assy 03 2091 Connector...

Page 59: ...4 7 Location of jumper wires and DIP switches page 4 8 1 1 4 1 1 2 1 3 1 2 1 3 1 1 2 1 5 1 7 XH PH connector assy 03 2088 6 14P NH connector assy 03 2091 5P VH connector assy 03 2089 5P VH connector...

Page 60: ...lastic cover and then attach the cover to the GYRO CONVERTER board as shown in the figure below Pass cables thru the clamp ED 1 Attaching plastic cover for GYRO CONVERTER board 9 Close the processor u...

Page 61: ...gnal 50 60 Hz Rotor voltage 60 V to 135 V AC Stator voltage 60 V to 135 V AC Gear ratio 360x Supply voltage 30 V to 135 V AC If the specifications of the gyrocompass differ from those mentioned above...

Page 62: ...Half wave pulsating current ON ON OFF 4 5 6 Rotor Voltage SW2 1 JP3 Stator Voltage SW2 2 SW2 3 JP2 20 to 45 VAC ON 2 20 to 45 VAC or 20 to 60 VDC ON OFF 2 30 to 70 VAC OFF 2 30 to 70 VAC or 40 to 100...

Page 63: ...F F O F F O F F O F F O F F O F F O F F O F F O F F O 1 3 2 2 2 1 1 c e m i k o T y r r e p S e p y t 1 1 2 1 S E 2 0 1 1 0 1 T L G 7 0 1 K 6 0 1 3 0 1 s u o n o r h c n y s C A z H 0 6 0 5 V 0 1 1 0...

Page 64: ...Rotor voltage JP1 Gyro type Fuse 2A J5 Rotor signal input external power input J4 Stator signal input SW1 DIP switch J6 IEC 61162 1 output port J7 Data output port 1 J8 Data output port 2 J9 Data out...

Page 65: ...x at the top right corner on the screen HDG menu 2 Spin the thumbwheel to choose 1 HDG SOURCE and push the left button 3 Spin the thumbwheel to choose AD 10 and push the left button 4 Spin the thumbwh...

Page 66: ...ed too close to the magnetic compass Observe the compass safe distances on page ii to prevent interference to a magnetic compass Mounting procedure Flush mounting This unit can be flush mounted in a p...

Page 67: ...r units Prepare optional armored LAN cable kit and Switching Hub HUB 100 Connect as shown below Connecting one memory card interface unit and multiple processor units via switching hub Processor unit...

Page 68: ...DO NOT turn off the power until CR2 starts blinking 3 Turn off the power and set INIT bit to OFF Memory card interface unit showing location of DIP switch S1 Armored LAN cable kit Type Code No Conten...

Page 69: ...to the figure below for modification How to wire the DVI RBG conversion board M3x8 4 pcs Spacer SQ 35 6 pcs Fixing holes Spring washer Boss J2 J3 3 pin J1 13 pin J615 J3 J9 10 pin J4 6 pin M3x8 6 pcs...

Page 70: ...3 on the 03P9229B board as follows J1 13 pin connector of the connector assembly 03 2094 J3 3 pin connector of the connector assembly 03 2093 4 Attach six sets of spring washers and spacers at the loc...

Page 71: ...onnect wires to the WAGO connector use the terminal opener supplied as installation materials as shown below Connecting wires to the housing 9 Connect the DVI cable to J3 on the DVI RGB CONVERSION boa...

Page 72: ...processor unit and the BNC connector converter and five 75 ohm coaxial cables between the BNC connector converter and VR 5000 are required Connecting VR 5000 to FAR 2167DS BB via BNC connector conver...

Page 73: ...data IEC 61162 1 Position course speed LORAN C TD waypoint route time wind speed and direction current data depth water temperature roll pitch ROT External radar signal Heading Bearing Trigger Video N...

Page 74: ...d2 Item Sentence and order of priority Speed STW Speed SOG Speed position Heading True Position Waypoint Date Depth Water temperature Wind VBW VHW VBW VTG RMC HDT GGA GLL RMC RMA BWR BWC RMB ZDA DPT D...

Page 75: ...1 01 4 2 10 7 8 1 01 1 1 4 0 1 01 524 0 9 5 4 575 1 01 6 9 5 4 575 1 01 10 076 575 1 01 10 5 4 9 575 1 01 05 105 0 4 9 0 14 4 4 0 10 691 6 2 5 0 1 5 56 14 0 6 6 19 4 241 7 6 5 22 0 2 1 6 722 4 241 7 6...

Page 76: ...2 5 0 1 5 56 14 0 6 6 19 4 241 7 6 5 22 0 2 1 6 722 4 241 7 6 37 6 5 6 5 A 4 1 01 6 2 2 176 0 0 3 6 4 4 5 01 5 4 26 105 056 6 10 6 4 5 10 076 575 1 01 524 0 9 5 4 575 1 01 6 9 5 4 575 1 01 10 1 6 575...

Page 77: ...SN30AF SN36AF N A M E O U T L I N E DESCRIPTION CODE Q TY 1 1 UNIT UNIT UNIT UNIT ANTENNA SN30AF 008 505 950 1 ANTENNA INSTALLATION MATERIALS ANTENNA INSTALLATION MATERIALS ANTENNA INSTALLATION MATER...

Page 78: ...5514 5 5514 5 2 056 6 10 6 4 5 55 8 5 0 A 8 1 01 6 2 176 0 0 3 6 4 4 5 01 5 4 26 105 056 6 10 6 4 5 4 4 14 49 61 5 6 5 0 1 01 14 49 61 5 6 5 0 1 01 14 49 61 5 6 5 0 1 01 14 49 61 5 6 5 0 1 01 05 105 0...

Page 79: ...64 1 6 9 01 05 105 0 4 9 0 14 4 4 0 10 691 6 2 5 0 1 5 56 14 0 6 6 19 4 241 7 6 5 22 0 2 1 6 722 4 241 7 6 37 6 5 6 5 A 10 1 01 6 2 2 176 0 0 3 6 4 4 5 01 5 4 26 105 5514 5 2 0 18 4 41 5 14 52 70 6 1...

Page 80: ...4 70 6 1 01 05 105 0 4 9 0 14 4 4 0 10 691 6 2 5 0 1 5 56 14 0 6 6 19 4 241 7 6 5 22 0 2 1 6 722 4 241 7 6 37 6 5 6 5 A 12 427 0 1 7 6 0 5 4 26 10 1 3 6 70 6 241 5514 70 6 427 52 4 2 465 52 4 2 465 52...

Page 81: ...9 0 14 4 4 0 10 691 6 2 5 0 1 5 56 14 0 6 6 19 4 241 7 6 5 22 0 2 1 6 722 4 241 7 6 37 6 5 6 5 A 14 1 01 6 2 52 6 01 0 1 2 46 176 0 9 01 14 2 4 5 6 2 4 8 5 52 4 914 0 37 06 6 4 4 5 1 01 1 01 2 5 2 01...

Page 82: ...4 2 10 7 8 1 01 05 105 0 4 9 0 14 4 4 0 10 691 6 2 5 0 1 5 56 14 0 6 6 19 4 241 7 6 5 22 0 2 1 6 722 4 241 7 6 37 6 5 6 5 A 16 257 0 1 7 6 0 5 4 26 10 1 3 6 70 6 219 4 10641 70 6 257 52 4 2 465 52 4 2...

Page 83: ...9 0 14 4 4 0 10 691 6 2 5 0 1 5 56 14 0 6 6 19 4 241 7 6 5 22 0 2 1 6 722 4 241 7 6 37 6 5 6 5 A 18 1 01 6 2 52 6 01 0 1 2 46 176 0 9 01 14 2 4 5 6 2 4 8 5 52 4 914 0 37 06 6 4 4 5 1 01 1 01 2 5 2 01...

Page 84: ...1 01 75 10 6 14 10641 70 6 1 01 05 105 0 4 9 0 14 4 4 0 10 691 6 2 5 0 1 5 56 14 0 6 6 19 4 241 7 6 5 22 0 2 1 6 722 4 241 7 6 37 6 5 6 5 A 20 1 01 6 2 2 176 0 0 3 6 4 4 5 01 5 4 26 105 056 6 10 6 4 5...

Page 85: ...4 0 6 6 19 4 241 7 6 5 22 0 2 1 6 722 4 241 7 6 37 6 5 6 5 A 22 1 01 6 2 2 176 0 0 3 6 4 4 5 01 5 4 26 105 5514 5 6 1 4 674 41 5 14 10641 70 6 1 01 0 5 41 5 14 10641 70 6 1 01 41 6 14 10641 70 6 1 01...

Page 86: ...6 19 4 241 7 6 5 22 0 2 1 6 722 4 241 7 6 37 6 5 6 5 A 24 1 01 6 2 2 176 0 0 3 6 4 4 5 01 5 4 26 105 5514 5 0 4 1 01 41 5 4 0 4 4 1 01 41 5 0 4 56 41 5 1 01 1 2 7 2 2 1 01 50 2 76610 1 01 6 9 5 4 575...

Page 87: ...9 5 4 575 1 01 076 575 1 01 6 4 41 575 1 01 66 0 241 74 1 01 05 105 0 4 9 0 14 4 4 0 10 1 691 6 2 5 0 1 5 56 14 0 6 6 19 4 241 7 6 5 22 0 2 1 6 722 4 241 7 6 37 6 5 6 5 A 26 1 7 4 0 1 7 6 0 5 4 26 10...

Page 88: ...5 2 241 5514 1 4 2 9 5 4 5 4 9 9 0 9 5 4 5 4 9 9 0 9 5 4 5 4 9 9 0 100 614 74 100 614 74 A 28 1 01 6 2 2 176 0 0 3 6 4 4 5 01 5 4 26 105 5514 5 1 1706 0 4 6 1 01 5 6 22 0 5 4 9 575 1 01 9 5 4 5 4 9 9...

Page 89: ...0 2 1 6 722 4 241 7 6 37 6 5 6 5 A 30 Coupling pedestal kit RCU 014 MU 201CR Option 1 01 6 2 52 6 01 0 1 2 46 176 0 9 01 14 2 4 5 6 2 4 8 5 52 4 914 0 37 06 6 4 4 5 1 01 1 01 2 5 2 01 52 4 2 465 56 14...

Page 90: ...4 9 0 14 4 4 0 10 691 6 2 5 0 1 5 56 14 0 6 6 19 4 241 7 6 5 22 0 2 1 6 722 4 241 7 6 37 6 5 6 5 A 32 For LAN cable kit Option 12 0 1 7 6 0 5 4 26 10 1 3 6 16 4 2 465 9 5 4 5 4 9 9 0 8 4 8 4 55 5 40...

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Page 111: ...XT MONITOR GYROCOMPASS A D CONVERTER DPYC 1 5 DPYC 2 5 440VAC 1 50 60Hz 100 120 1 50 60Hz 200 230VAC 2 CONTROL UNIT RCU 016 2 3 10 20 30m 9 1 5 10 20 30m 9 2 J615 12V 5 GND 4 5V 3 GND 2 12V 1 TB BOARD...