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UM9090Rev1

type J, K, T, E, B, R, S, N.

PT100 ohm RTD (DIN 43760/BS1904 or JIS)

-10 to 60 mV, configurable input attenuation

User configurable, refer to Table above

Refer to Table above

0.1 C/ C ambient typical

Protection mode configurable

100 ohms max.

60 dB

120dB

3 times / second

B B

The Fuzzy Logic is an essential feature of this versatile

controller. Although PID control has been widely accepted by

industries, it is difficult for PID control to work with some sophistic

systems efficiently, for example, systems of second order, long

time-lag, various set points, various loads, etc. Because of

disadvantage of controlling principles and fixed values of PID

control, it is inefficient to control the systems with many

variables and the result is unacceptable control for some

systems. The Fuzzy Logic control can overcome the

disadvantage of PID control only. It controls the system in a

efficient way by experiences it had before. The function of Fuzzy

Logic is to adjust the PID values indirectly in order to making the

manipulation output value MV adjusts automatically and quickly

to adapt to various processes. It enables a process to reach its

set point in the shortest time with minimum overshooting during

tuning or external disturbance.

SYSTEM

PID

FUZZY

MV

PV

_

+

SV

+

+

PID+FUZZY CONTROL

PID control with properly tuned
PID + Fuzzy control

Warm Up Load Disturbance

Set point

Temperature

Time

2. Model Order Matrix

2. Model Order Matrix

FDC

(1) (2) (3) (4) (5) (6) (7) (8)

(1) Power Input

4

90-264VAC

5

20-32VAC/VDC

9

Other

(2) Signal Input

5

Configurable (Universal)

9

Other

(3) Range Code

1

Configurable

9

Other

(4) Control Mode

3

PID / ON-OFF Control

(5) Output 1 Option

0

None

1

Relay rated 3A/240VAC resistive

2

SSR Drive rated 20mA/24V

3

4-20mA linear, max. load 500 ohms (Module OM93-1)

4

0-20mA linear, max. load 500 ohms (Module OM93-2)

5

0-10V linear, min. impedance 500K ohms (Module OM93-3)

9

Other

(6) Output 2 Option

0

None

(7) Alarm Option

0

None

1

Relay rated 2A/240VAC resistive

9

Other

(8) Communication

0

None

CONTENTS

3

Model:FDC 9090

Instruction Manual

Model:FDC 9090

Instruction Manual

1. INTRODUCTION
2. NUMBERING SYSTEM
3. FRONT PANEL DESCRIPTION
4. INPUT RANGE & ACCURACY
5. SPECIFICATIONS
6. INSTALLATION

1. INTRODUCTION
2. NUMBERING SYSTEM
3. FRONT PANEL DESCRIPTION
4. INPUT RANGE & ACCURACY
5. SPECIFICATIONS
6. INSTALLATION

8. OPERATION

7. CALIBRATION

7. CALIBRATION
8. OPERATION

8.1 KEYPAD OPERATION

8.2 FLOW CHART

8.3 PARAMETER DESCRIPTION

8.4 AUTOMATIC TUNING

8.5 MANUAL P.I.D. ADJUSTMENT

8.6 MANUAL TUNING PROCEDURE

8.7 RAMP & DWELL

6.1 DIMENSIONS & PANEL CUTOUT

6.2 WIRING DIAGRAM

9. ERROR MESSAGES

9. ERROR MESSAGES

In addition, this instrument has functions of single stage ramp

and dwell, auto-tunung and manual mode execution. Ease of use

also an essential feature with it.

This manual contains information for the installation and operation

of the Future Design Control’s model FDC-9090 Fuzzy Logic

micro-processor based controller.

1. INTRODUCTION

1. INTRODUCTION

SV

PV

9090

CON

ALM

C

3. FRONT PANEL DESCRIPTION

3. FRONT PANEL DESCRIPTION

Process Value Display

(0.4" red LED)

Set point Value Display

(0.3" green LED)

Control Output

Alarm Output

Scroll Key

Down Key

Return Key

Up Key

4. INPUT RANGE & ACCURACY

4. INPUT RANGE & ACCURACY

Input Type

Iron-Constantan
Chromel-Alumel
Copper-Constantan
Chromel-Constantan
Pt30%RH/Pt6%RH
Pt13%RH/Pt
Pt10%RH/Pt
Nicrosil-Nisil
PT100 ohms(DIN)
PT100 ohms(JIS)
-10mV to 60mV

Range( C )

B

-50 to 999 C

B

-50 to 1370 C

B

-270 to 400 C

B

-50 to 750 C

B

300 to 1800 C

B

0 to 1750 C

B

0 to 1750 C

B

-50 to 1300 C

B

-200 to 400 C

B

-200 to 400 C

B

-1999 to 9999

Accuracy

A B

2 C

A B

2 C

A B

2 C

A B

2 C

A B

3 C

A B

2 C

A B

2 C

A B

2 C

A

B

0.4 C

A

B

0.4 C

A

0.05%

Sensor

J

K

T
E
B
R
S
N

RTD
RTD

Linear

IN

0
1
2
3
4
5
6
7
8
9

10

5. SPECIFICATIONS

5. SPECIFICATIONS

INPUT
Thermocouple (T/C):

RTD:

Linear:

Range:

Accuracy:

Cold Junction Compensation:

Sensor Break Protection:

External Resistance:

Normal Mode Rejection:

Common Mode Rejection:

Sample Rate:

Proportion Band:

Reset ( Integral ):

Rate ( Derivative ):

Ramp Rate:

Dwell:

ON-OFF:

Cycle Time:

Control Action:

0 - 200 C ( 0-360 F)

0 - 3600 seconds

0 - 1000 seconds

0 - 200.0 C /minute (

0 - 3600 minutes

With adjustable hysteresis (0-20% of SPAN)

0-120 seconds

Direct (for cooling ) and reverse (for heating)

B

B

B

0 - 360.0 F /minute)

B

CONTROL

POWER
Rating:

Consumption:

90-264VAC, 50/ 60Hz

Less than 5VA

ENVIRONMENTAL & PHYSICAL

Safety:

EMC Emission:

EMC Immunity:

Operating Temperature:

Humidity:

Insulation:

Breakdown:

Vibration:

Shock:

Net Weight:

Housing Materials:

UL873, CSA22.2/142-87, IEC1010-1

(EN61010-1)

EN50081-1

EN50082-2

-10 to 50 C

0 to 90 % RH (non-codensing)

20M ohms min. ( 500 VDC )

AC 2000V, 50/60 Hz, 1 minute

10 - 55 Hz, amplitude 1 mm

200 m/ s ( 20g )

170 grams

Poly-Carbonate Plastic

B

2

Summary of Contents for FDC-9090

Page 1: ...User s Manual User s Manual FDC 9090 Self Tune Fuzzy PID Process Temperature Controller FDC 9090 Self Tune Fuzzy PID Process Temperature Controller ...

Page 2: ...hat a process should incorporate a LIMIT like L91 which will shut down the equipment at a preset process condition in order to preclude possible damage to products or system It is strongly recommended that a process should incorporate a LIMIT like L91 which will shut down the equipment at a preset process condition in order to preclude possible damage to products or system Copyright a August 2001 ...

Page 3: ...DESCRIPTION 4 INPUT RANGE ACCURACY 5 SPECIFICATIONS 6 INSTALLATION 8 OPERATION 7 CALIBRATION 7 CALIBRATION 8 OPERATION 8 1 KEYPAD OPERATION 8 2 FLOW CHART 8 3 PARAMETER DESCRIPTION 8 4 AUTOMATIC TUNING 8 5 MANUAL P I D ADJUSTMENT 8 6 MANUAL TUNING PROCEDURE 8 7 RAMP DWELL 6 1 DIMENSIONS PANEL CUTOUT 6 2 WIRING DIAGRAM 9 ERROR MESSAGES 9 ERROR MESSAGES In addition this instrument has functions of s...

Page 4: ...alibration data is lost you will need to return the controller to your supplier who may apply a charge for re calibration Note Do not proceed through this section unless their is a genuine need to re calibrate the controller All previous calibration date will be lost Do not attempt re calibration unless you have available appropriate calibration equipment If calibration data is lost you will need ...

Page 5: ...al parameters to be accessible at level 0 security 0 0 0 C B 10 C B 120 sec 30 sec 1 Proportional Cycle Time 0 to 120 seconds Relay Pulsed Voltage Linear Volt mA 20 1 0 Input Mode Selection 0 J type T C 1 K type T C 2 T type T C 3 E type T C 4 B type T C 5 R type T C Note T C Close solder gap G5 RTD Open G5 6 S type T C 7 N type T C 8 PT100 DIN 9 PT100 JIS 10 Linear Voltage or Current Alarm Mode S...

Page 6: ...easure the period of steady cycling PV PV Process value Tc TIME Record this value Tc in seconds Step 5 The Control Settings are determined as follows Proportion Band PB 1 7 Pc Integral Time TI 0 5 Tc Derivative Time TD 0 125 Tc 25 50 75 100 125 150 0 10 20 30 40 50 60 70 80 90 15 minutes ON OFF Process Value Alarm Output t minutes The dwell function may be used to operate an external device such a...

Page 7: ... limited to replacement or repair free of charge or refund of purchase price within the warranty period specified This warranty does not apply to damage resulting from transportation alteration misuse or abuse Future Design Controls warranties or representations of any sort regarding the fitness for use or the application of its products by the Purchaser The selection application or use of Future ...

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