Future Design FDC-9300, User Manual

Page 1: ...FDC 9300 Self Tune Fuzzy PID Process Temperature Controller FDC 9300 Self Tune Fuzzy PID Process Temperature Controller User s Manual User s Manual...

Page 2: ...arm 2 Wiring 2 15 RS 485 2 15 RS 485 2 17 RS 232 2 17 RS 232 2 16 Analog Retransmission 2 16 Analog Retransmission Chapter 3 Programming Special Functions Chapter 3 Programming Special Functions 3 1 R...

Page 3: ...mA 4 20mA and voltage signal input with no need to modify the unit The input signals are digitized by using a converter Its allows the FDC 9300 to control fast processes such as pressure and flow is i...

Page 4: ...nal Input Signal Input 0 None 1 Relay rated 2A 240VAC 2 Pulsed voltage to drive SSR 5VDC 30mA 3 4 20mA 0 20mA Isolated 500 ohm load max 4 1 5V 0 5V Isolated Min impedance 10K 5 0 10V Isolated Min Impe...

Page 5: ...d When the unit leaves the factory the DIP switch is set so that TC RTD are selected for input 1 and all parameters are unlocked Lockout function is used to disable the adjustment of parameters as wel...

Page 6: ...operation Mode in sequence Reset the front panel display to a normal display mode also used to leave the specific Mode execution to end up the auto tune and manual control execution and to quit the s...

Page 7: ...ix A 1 The flow chart shows a complete listing of all parameters For actual application the number of available parameters depends on setup conditions and should be less than that shown in the flow ch...

Page 8: ...0 F 100 0 60 200 0 C 360 0 F High High High High High SP2 PB2 TI2 TD2 O1HY A1HY A2HY PL1 PL2 COMM PROT Set point 2 Proportional Band 2 Value Integral Time 2 Value Derivative Time 2 Value Output 1 ON...

Page 9: ...ate 4 8 Kbits s baud rate 9 6 Kbits s baud rate 14 4 Kbits s baud rate 19 2 Kbits s baud rate 28 8 Kbits s baud rate 38 4 Kbits s baud rate 0 7 data bits 1 8 data bits 0 1 0 2 1 Even parity Odd parity...

Page 10: ...nt input 0 20 mA linear current input 0 1V linear Voltage input 0 5V linear Voltage input 1 5V linear Voltage input 0 10V linear Voltage input Special defined sensor curve Low Low High High 0 1000 1 0...

Page 11: ...2 no function 3 DC power supply module installed O2TY CYC2 O2FT Output 2 Signal Type Output 2 Cycle Time Output 2 Failure Transfer Mode 100 0 sec BPLS 18 0 0 0 1 Same as O1TY Low High A1FN Alarm 1 Fun...

Page 12: ...B1 TI1 TD1 Reset alarm 1 output 9 11 Disable Output 1 Output 2 Selects remote setpoint active 0 Event input no function 1 SP2 activated to replace SP1 2 PB2 TI2 TD2 activated to replace PB1 TI1 TD1 5...

Page 13: ...A1DV put ahead Parameter A2SP put ahead Parameter A2DV put ahead Parameter RAMP put ahead Parameter OFST put ahead Parameter REFC put ahead Parameter SHIF put ahead Parameter PB1 put ahead Parameter...

Page 14: ...ut 1 Value Current Output 2 Value 0 0 100 00 100 00 Low Low Low Low Low Low Low Low Low Low High High High High High High High High High High DV PV1 PV2 PB TI TD CJCT PVR PVRH PVRL 12600 19999 19999 1...

Page 15: ...ls is fitted snugly in the cutout Figure 2 1 Mounting Dimensions Figure 2 1 Mounting Dimensions Dangerous voltages capable of causing death are sometimes present in this instrument Before installation...

Page 16: ...erminals should not be used as jumper points as they may Unused control terminals should not be used as jumper points as they may be internally connected causing damage to the unit be internally conne...

Page 17: ...le is basically a point measuring device placing more than one thermocouple in parallel can provide an average temperature readout and produce better results in most air heated processes Proper sensor...

Page 18: ...C temperature error 1 9 2 10 3 11 4 12 5 13 6 14 7 15 8 16 RTD Three wire RTD Three wire RTD 1 9 2 10 3 11 4 12 5 13 6 14 7 15 8 16 RTD Two wire RTD Two wire RTD RTD connection are shown in Figure 2 6...

Page 19: ...0 3 11 4 12 5 13 6 14 7 15 8 16 0 20mA or 4 20mA 0 20mA or 4 20mA 1 2 3 4 ON DIP Switch DIP Switch Figure 2 8 Input 1 Linear Current Wiring Figure 2 8 Input 1 Linear Current Wiring Figure 2 9 Input 2...

Page 20: ...gure 2 12 Output 1 Wiring Figure 2 12 Output 1 Wiring 1 9 2 10 3 11 4 12 5 13 6 14 7 15 8 16 Linear Current Linear Current Maximum Load 500 ohms Maximum Load 500 ohms 0 20mA 4 20mA 0 20mA 4 20mA Load...

Page 21: ...t Linear Current Maximum Load 500 Ohm max Maximum Load 500 Ohm max 1 9 2 10 3 11 4 12 5 13 6 14 7 15 8 16 0 20mA 4 20mA 0 20mA 4 20mA Load Linear Voltage Linear Voltage Minimum Load 10 K ohm Minimum L...

Page 22: ...en collector or a logic signal is pulled down 2 13 Alarm 1 Wiring 2 13 Alarm 1 Wiring 1 9 2 10 3 11 4 12 5 13 6 14 7 15 8 16 120V 240V Mains Supply 120V 240V Mains Supply Max 2A Resistive Max 2A Resis...

Page 23: ...mission 1 9 2 10 3 11 4 12 5 13 6 14 7 15 8 16 1 9 2 10 3 11 4 12 5 13 6 14 7 15 8 16 Load Load Load Load Load Load 0 20mA 4 20mA 0 20mA 4 20mA 1 5 V 0 5V 0 10V 1 5 V 0 5V 0 10V Do not exceed 500 ohms...

Page 24: ...shown in the following diagram must When you insert a RS 232 module CM94 2 to the connectors on CPU board C930 the jumper JP22 on terminal board T930 be modified as following J1 must be shorted and J...

Page 25: ...ntrol 20 User Defined Menu SEL 20 User Defined Menu SEL 21 Manual Control 21 Manual Control 22 Display Mode 22 Display Mode 23 Reload Default Values 23 Reload Default Values 24 Isolated DC Power Suppl...

Page 26: ...process with a constant demand Operation Press until Hand Control appears on the display Press for 3 seconds then the upper display will begin to flash and the lower display will show The controller...

Page 27: ...lects COOL and a value of 0 to 100 0 is set for O2FT then output 2 will perform failure transfer Thereafter the value of O1FT will be output 2 will perform failure transfer Thereafter the value of O1F...

Page 28: ...vered and results in a large disturbance to the process During the sensor breaks the process loses power After bumpless transfer configured the correct control variable is applied immediately as the p...

Page 29: ...used for manual reset that is TI 0 4 The controller is under loop break condition 5 The controller is under failure mode e g sensor break 6 The controller is under manual control mode 7 The controlle...

Page 30: ...p or as the process has been in steady state See Figure 3 4 Cold Start Warm Start If the auto tuning begins apart from the set point Cold Start the unit enters As the process reaches the set point val...

Page 31: ...point warm start the unit passes the warm up cycle and enters the waiting cycle Afterward the procedures are same as that described for cold start Auto Tuning Error Auto Tuning Error If auto tuning fa...

Page 32: ...alues to control the process Wait and Examine the Process Wait and Examine the Process Wait and Examine the Process 0 5PB1 PB1 0 Flag 1 6PB1 PB1 0 8PB1 PB1 1 Flag 2PB1 PB1 Flag 0 Flag 1 PB1 PBu Oscill...

Page 33: ...r TI2 Decrease TI1 or TI2 Increase TI1 or TI2 Increase TI1 or TI2 Decrease TD1 or TD2 Decrease TD1 or TD2 Increase TD1 or TD2 Increase TD1 or TD2 Table 3 2 PID Adjustment Guide Table 3 2 PID Adjustmen...

Page 34: ...t point Figure 3 8 Continued Effects of PID Adjustment Figure 3 8 Continued Effects of PID Adjustment Figure 3 25 shows the effects of PID adjustment on process response Figure 3 25 shows the effects...

Page 35: ...s not consumed by the process the controller will gradually decrease the power to the pump until the pump stops running As this happens the controller enters The idle state will use a lower set point...

Page 36: ...nction SLEP selects YES to enable the sleep mode Press for 3 seconds the unit will enter its sleep mode During sleep mode To Sleep Mode Enter To Sleep Mode Enter 1 Shut off all display except a decima...

Page 37: ...ignal is sent to input 2 and the PV2 will indicate the heater current in 0 1 Amp resolution The range of current transformer is 0 to 50 0 Amp CT94 1 A current transformer parts No should be installed...

Page 38: ...uracy 0 10 V voltage source with 0 005 accuracy 0 20 mA current source with 0 005 accuracy 0 300 ohm resistant source with 0 005 accuracy 2 A test chamber providing 25 C 50 C temperature range 3 A swi...

Page 39: ...ress scroll key for at least 5 seconds and release scroll key The display will blink a moment and a new value is obtained Otherwise if the display didn t blink or if the obtained value is equal to 360...

Page 40: ...nal to terminals 12 and 13 in correct polarity Press scroll key for at least 5 seconds and release scroll key The display will blink a moment and a new value is obtained Otherwise if the display didn...

Page 41: ...wered in a still air room with temperature Allow at least 20 minutes for warming up at the 50 C ambient The calibrator source is set at 0 00 C with internal compensation mode 50 C Step 11 Step 11 Perf...

Page 42: ...elays Defective line switches Defective line switches Burned out contactor Burned out contactor Defective circuit breakers Defective circuit breakers 3 If the points listed on the above chart have bee...

Page 43: ...l timer TIMR is selected for both A1FN and A2FN 7 Check and correct setup values of A1FN and A2FN Dwell timer can only be properly used for single alarm output Communication error bad function code 10...

Page 44: ...wiring connections Wrong sensor or thermocouple type wrong input mode selected Analog portion of A D converter defective Check sensor or thermocouple type and if proper input mode was selected Replace...

Page 45: ...mA V 210 C 700 C 346 F 1292 F 210 C 700 C 346 F 1292 F 8mV 70mV 8mV 70mV 3mA 27mA 3mA 27mA 1 3V 11 5V 1 3V 11 5V 0 05 0 05 0 05 0 05 70 5 302 K 302 K 1 3 K 1 3 K 1 3 K 1 3 K Type Range Input Impedanc...

Page 46: ...V 0 5V 1 5V 0 11 1 V 0 10V Resolution Accuracy Load Resistance Output Regulation Output Settling Time Isolation Breakdown Voltage Integral Linearity Error Temperature Effect Saturation Low Saturation...

Page 47: ...ly used on the thermocouple extension leads are shown in below Thermocouple Type Thermocouple Type Cable Material Cable Material British BS British BS American ASTM American ASTM German DIN German DIN...

Page 48: ...selects COOL Exists if OUT2 selects COOL If PID2 or SPP2 is selected for EIFN then O1HY exists if PB1 0 or PB2 0 If PID2 or SPP2 is not selected for EIFN then O1HY exists if PB1 0 If PID2 or SPP2 is s...

Page 49: ...ects 4 20 0 20 0 1V 0 5V 1 5V or 0 10 Exists if IN2 selects 4 20 0 20 0 1V 0 5V 1 5V or 0 10 Exists if COMM selects 4 20 0 20 0 1V 0 5V 1 5V or 0 10 and AOFN is not MV1 and MV2 Exists if COMM selects...

Page 50: ...P12H P12L D12H D12L LB or SENB Exists if EIFN selects SP2 or SPP2 or if SPMD selects PUMP Exists if EIFN selects SP2 or SPP2 or if SPMD selects PUMP Exists if A2FN is not NONE Exists if A2FN is not N...

Page 51: ...n Controls products described in this manual are warranted to be free from functional defects in materials and workmanship at the time the products leave Future Design Controls Facilities and to confo...

Page 52: ...th Place P O Box 1196 Bridgeview IL 60455 USA 888 751 5444 Office 888 307 8014 Fax 866 342 5332 Technical Support E mail Website csr futuredesigncontrols com http futuredesigncontrols com Future Desig...